brake LINCOLN LS 2002 Repair Manual

MOTORCRAFT PART NUMBERS
Component 3.0L-4V V6 engine 3.9L-4V V8 engine
Air filter element FA-1679 FA-1679
Fuel filter FG-986 FG-986
Battery (standard) BXT-66-650 BXT-66-650
Battery (optional) BXT-66-750 BXT-66-750
Oil filter FL-400S FL-2008
PCV valve EV-243 N/A
Spark plugs* AGSF-32FS AGSP-32F
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid and
clutch fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
All Fill to MAX line
on reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
Oil3.0L-4V V6
engine6.5L (6.9
quarts)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil3.9L-4V V8
engine5.7L (6.0
quarts)
Engine coolant
2Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)3.0L-4V V6
engine10.6L (11.2
quarts)
3.9L-4V V8
engine11.3L (11.9
quarts)
Maintenance and Specifications
261

Fluid Ford Part
NameApplication Capacity
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to MAX line
on reservoir
Engine cooling
fan fluidMotorcraft
MERCONtAT FAll Fill to MAX line
on reservoir
Rear axle
3Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantAll 1.4L (2.9-3.0
pints)
Fuel tank N/A All 68.2L (18.0
gallons)
Transmission
fluid
4Motorcraft
MERCONtV
AT FAutomatic
(5R55N)11.2L (11.9
quarts)5
Motorcraft
MERCONtAT FManual 1.1L (2.3 pints)6
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Add the coolant type originally equipped in your vehicle.
3Your vehicle's rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water. Fill 6
mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
4Ensure the correct automatic transmission fluid is used. MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to the scheduled maintenance guide to determine
the correct service interval.
5Approximate dry capacity, includes cooler and tubes. Fluid level should
be checked by a qualified service technician.
Maintenance and Specifications
262

6Service refill capacity for the manual transmission is determined by
filling the transmission to the bottom of the filler hole with the vehicle
on a level surface.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid and
clutch fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Door latch, hood
latch, auxiliary
hood latch, door
hinges, striker
plates, seat
tracks and fuel
filler door hingeMulti-Purpose
GreaseXG-4 or
F5AZ-19G209-AAESR-M1C159-A
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4±A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS-M97B51±A1
Engine oil (all
engines)Motorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Lock cylinders Motorcraft
Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
and engine
cooling fan fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Maintenance and Specifications
263

Item Ford part
nameFord part
numberFord
specification
Rear Axle
LubricantMotorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lubricant
2
XY-75W140±QL WSL-M2C192-A
Automatic
transmission
fluidMotorcraft
MERCONtV
AT F
3
XT-5-QM MERCONtV
Manual
transmission
fluidMotorcraft
MERCONtAT F
3
XT-2-QDX MERCONt
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ford design rear axles contain a synthetic lubricant that does not
require changing unless the axle has been submerged in water.
3Ensure the correct automatic transmission fluid is used. MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to the scheduled maintenance guide to determine
the correct service interval.
ENGINE DATA
Engine 3.0L-4V V6 engine 3.9L-4V V8 engine
Displacement 2 968 cc (181 cid) 3 949 cc (241 cid)
Required fuel 91 octane 91 octane
Firing order 1-4-2-5-3-6 1-5-4-2-6-3-7-8
Spark plug gap 1.30-1.45 mm
(0.051-0.057 inch)0.99-1.09 mm
(0.039-0.043 inch)
Ignition system Coil on plug Coil on plug
Compression ratio 10.5:1 10.55:1
Maintenance and Specifications
264

Divide total miles traveled by total gallons used.
Keep a record for at least one month and record the type of driving (city
or highway). This will provide an accurate estimate of the vehicle's fuel
economy under current driving conditions. Additionally, keeping records
during summer and winter will show how temperature impacts fuel
economy. In general, lower temperatures give lower fuel economy.
Driving style Ð good driving and fuel economy habits
Give consideration to the lists that follow and you may be able to change
a number of variables and improve your fuel economy.
Habits
²Smooth, moderate operation can yield up to 10% savings in fuel.
²Steady speeds without stopping will usually give the best fuel
economy.
²Idling for long periods of time (greater than one minute) may waste
fuel.
²Anticipate stopping; slowing down may eliminate the need to stop.
²Sudden or hard accelerations may reduce fuel economy.
²Slow down gradually.
²Driving at reasonable speeds (traveling at 88 km/h [55 mph] uses 15%
less fuel than traveling at 105 km/h [65 mph]).
²Revving the engine before turning it off may reduce fuel economy.
²Using the air conditioner or defroster may reduce fuel economy.
²You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
²Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
²Resting your foot on the brake pedal while driving may reduce fuel
economy.
²Combine errands and minimize stop-and-go driving.
Maintenance and Specifications
268

Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
272

A
Accessory delay ..........................74
AdvanceTrac ..............................165
Air bag supplemental
restraint system ................139, 143
and child safety seats ............141
description ......................139, 143
disposal ....................................146
driver air bag ..................141, 144
indicator light ...........12, 143, 145
operation .........................141, 144
passenger air bag ...........141, 144
side air bag ..............................143
Air cleaner filter .......253±254, 261
Air conditioning ..........................48
Air filter, cabin ............................59
Antifreeze
(see Engine coolant) ................237
Anti-lock brake system
(see Brakes) ..............................161
Anti-theft system ......................120
arming the system ..................120
disarming a triggered
system .....................................120
Audio system (see Radio) .........31
Automatic transmission ............167
driving an automatic
overdrive .................................168
fluid, adding ............................252
fluid, checking ........................252
fluid, refill capacities ..............261
fluid, specification ..................264
Axle
lubricant specifications ..263±264
refill capacities ........................261B
Battery .......................................235
acid, treating
emergencies ............................235
charging system
warning light .............................12
jumping a disabled battery ....202
maintenance-free ....................235
replacement, specifications ...261
servicing ..................................235
Belt minder ...............................134
Brakes ........................................160
anti-lock ...................................161
anti-lock brake system
(ABS) warning light .........12, 162
brake warning light ..................11
fluid, checking and adding ....251
fluid, refill capacities ..............261
fluid, specifications .........263±264
lubricant
specifications ..................263±264
parking ....................................162
shift interlock ..........................167
Break-in period .............................6
C
Capacities for refilling fluids ....261
Cargo net ...................................107
Cassette tape player ...................31
CD changer .................................44
Certification Label ....................271
Child safety restraints ..............147
child safety belts ....................147
Child safety seats ......................148
attaching with tether
straps .......................................152
Index
276

H
Hazard flashers .........................188
Head restraints .........................121
Headlamps ...................................60
aiming ..................................63±64
autolamp system .......................60
bulb specifications ....................66
daytime running lights .............61
flash to pass ..............................62
high beam .................................15
replacing bulbs .........................67
turning on and off ....................60
warning chime ..........................15
Heating ........................................48
HomeLink universal
transceiver (see Garage
door opener) .........................86±89
Hood ..........................................229
I
Ignition .......................156, 264±265
removing the key ....................180
Infant seats
(see Safety seats) .....................148
Inspection/maintenance
(I/M) testing ..............................266
Instrument panel
cleaning ...................................224
cluster ................................10, 225
lighting up panel
and interior ...............................62
J
Jack ............................................198
positioning ...............................198
storage .....................................198
Jump-starting your vehicle ......202K
Keyless entry system
autolock ...................................115
Keys ...........................108, 117, 119
key in ignition chime ...............15
positions of the ignition .........156
removing from the ignition ....180
valet key ..................................108
L
Lamps
autolamp system .......................60
bulb replacement
specifications chart ..................66
cargo lamps ...............................62
daytime running light ...............61
fog lamps ...................................61
headlamps .................................60
headlamps, flash to pass ..........62
instrument panel,
dimming .....................................62
interior lamps .....................65, 67
replacing bulbs .............65, 67±68
Lane change indicator
(see Turn signal) ........................64
Lights, warning and indicator ....10
AdvanceTrac .............................13
air bag ........................................12
anti-lock brakes (ABS) ....12, 162
brake ..........................................11
bulb warning .............................14
charging system ........................12
check engine .............................10
cruise indicator .........................14
door ajar ....................................15
fuel cap light .............................11
high beam ...........................14±15
low coolant ................................13
Index
279

low fuel ......................................14
low washer fluid .......................14
oil pressure ...............................12
safety belt .................................12
speed control ............................83
steering column lock ................14
traction control active ..............13
transmission PRNDL
indicator ....................................13
turn signal indicator .................14
Load limits .................................181
GAWR ......................................181
GVWR ......................................181
trailer towing ..........................181
Locks
autolock ...................................115
childproof ................................109
doors ........................................108
Lubricant
specifications .....................263±264
Lug nuts, anti-theft ...................201
Lumbar support, seats .............122
M
Manual transmission .................177
fluid capacities ........................261
lubricant specifications ..........264
reverse .....................................180
Message center .....................94±95
select button .............................94
warning messages .....................98
Mirrors .........................................73
automatic dimming rearview
mirror ........................................74
heated ........................................78
programmable memory ..........116
side view mirrors (power) .......77Moon roof ....................................86
Motorcraft parts ................250, 261
O
Octane rating ............................248
Odometer .....................................17
Oil (see Engine oil) ..................232
P
Panic alarm feature, remote
entry system ..............................113
Parking brake ............................162
Parts (see Motorcraft parts) ....261
Power distribution box
(see Fuses) .......................193, 196
Power door locks ..............108, 115
Power steering ..........................163
fluid, checking and adding ....250
fluid, refill capacity ................261
fluid, specifications .........263±264
R
Rear window defroster ...............59
Relays ........................................190
Remote entry system .......111, 113
illuminated entry ....................115
locking/unlocking
doors ................................112±113
opening the trunk ...................114
panic alarm .............................113
replacement/additional
transmitters .............................115
replacing the batteries ...........114
Roof rack ...................................107
Index
280