maintenance LINCOLN NAVIGATOR 2009 Repair Manual

2. Unlock the locking clip on the
connector (connector shown from
below for clarity), then squeeze and
pull the connector off of the air
outlet tube.
3. Clean the area around the air
tube to air cover connection to
prevent debris from entering the
system and then loosen the bolt on
the air tube clamp so the clamp is
no longer snug to the air tube. It is
not necessary to completely remove
the clamp.
4. Pull the air tube off from the air
cleaner housing.
5. Release the three clamps that
secure the cover to the air filter
housing. Push the air filter cover
toward the center of the vehicle and
up slightly to release it.
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6. Remove the air filter element
from the air filter housing.
7. Install a new air filter element.
8. Replace the air filter housing
cover and secure the clamps. Be
careful not to crimp the filter
element edges between the air filter
housing and cover and ensure that
the tabs on the edge are properly
aligned into the slots.
9. Slip the air tube onto the air filter
housing and tighten the air-tube
clamp bolt snugly, but do not
overtighten it.
10. Reconnect the mass air flow
sensor electrical connector to the
outlet tube. Make sure the locking
tab on the connector is in the
“locked” position (connector shown
from below for clarity).
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Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 5.4L 3V V8 engine
Air filter element FA-1883
BatteryBXT-65-650 or BXT-65-750 (if
equipped)
Fuel filter FG-1036
2
Oil filter FL-820-S
Spark plugs1
1
For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
2Long wheel base only
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number /
Ford specification
Brake fluidBetween MIN and
MAX on reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Hinges, latches, striker
plates and rotors, seat
tracks, fuel filler door
hinge and spring— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
Engine coolant (Base
radiator without aux
rear heat)16.4 quarts
(15.5L)
Motorcraft Premium
Gold Engine Coolant
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant (Heavy
duty trailer tow radiator
without aux rear heat)16.9 quarts
(16.0L)
Engine coolant (Base
radiator with aux rear
heat)19.0 quarts
(18.0L)
Engine coolant (Heavy
duty trailer tow radiator
with aux rear heat)19.5 quarts
(18.5L)
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Item Capacity Ford part nameFord part number /
Ford specification
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak PelletsVC-6 /
WSS-M99B37-B6
Engine oil 7.0 quarts (6.6 L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil
Motorcraft SAE 5W-20
Super Premium Motor
Oil
2
XO-5W20-QSP (US)
CXO-5W20- LSP12
(Canada) /
WSS-M2C930-A and API
Certification Mark
Automatic transmission
fluid
(6R80)11.0 quarts
(10.5L)
3
Motorcraft
MERCON
LV AT F
4
XT-10-QLV /
MERCON
LV
Power steering fluidFill between MIN
and MAX lines on
reservoirMotorcraft
MERCON
VATFXT-5-QM /
MERCON
V
Front axle fluid (4X4) 3.5 pints (1.7L)Motorcraft SAE 80W-90
Premium Rear Axle LubeXY-80W90-QL /
WSP-M2C197-A
Rear axle
fluid–Conventional
differential
(9.75 inch axle)4.5 pints (2.13L)Motorcraft SAE 75W-140
Synthetic Rear Axle
Lube
5
XY-75W140-QL /
WSL-M2C192-A
Transfer case fluid
(4X4)1.6-1.8 quarts
(1.5-1.7L)Motorcraft Transfer Case
FluidXL–12 /
—
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Item Capacity Ford part nameFord part number /
Ford specification
Windshield washer fluid 4.5 quarts (4.1L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank (Standard)28.0 gallons
(106.0L)——
Fuel tank (Navigator L)33.5 gallons
(126.8L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler.4Automatic transmissions that require MERCON
LV should only use MERCON
LV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.5Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is considered lubricated
for life. These lubricants are not to be checked or changed unless a leak is suspected, service is
required or the axle has been submerged in water. The axle lubricant should be changed any time
the axle has been submerged in water.
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ENGINE DATA
Engine 5.4L V8 engine
Cubic inches 330
Fuel 87 octane or (E-85)
Firing order 1-3-7-2-6-5-4-8
Ignition system Coil on plug
Spark plug gap 0.039–0.043 inch (1.05 +/–
0.05mm)
Compression ratio 9.85:1
Engine drivebelt routing
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IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door.
Vehicle identification number (VIN)
The vehicle identification number is
located on the driver side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
XXXXXXXXXXXXXXXXX
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
Six-speed automatic (6R80) 6
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A
ABS (see Brakes) .....................257
Accessory delay ..........................96
AdvanceTrac ..............................259
Air cleaner filter ...............358, 361
Air suspension ...........................264
description ..............................264
Airbag supplemental restraint
system ........................184, 188, 190
and child safety seats ............186
description ..............184, 188, 190
disposal ....................................194
driver airbag ............186, 189, 191
indicator light .................188, 193
operation .................186, 189, 191
passenger airbag .....186, 189, 191
side airbag ...............................188
Antifreeze
(see Engine coolant) ................338
Anti-lock brake system
(see Brakes) ..............................257
Anti-theft system ..............146, 149
arming the system ..................149
disarming a triggered
system .....................................150
Audio system (see Radio) .........20
Automatic transmission
driving an automatic
overdrive .................................267
fluid, adding ............................358
fluid, checking ........................358
fluid, refill capacities ..............362
fluid, specification ..................362
Auxiliary input jack (Line in) ....26
Auxiliary power point .................92
Axle
lubricant specifications ..........362refill capacities ........................362
B
Battery .......................................336
acid, treating emergencies .....336
jumping a disabled battery ....305
maintenance-free ....................336
replacement, specifications ...361
servicing ..................................336
Belt-Minder
.............................180
Booster seats .............................208
Brakes ........................................256
anti-lock ...................................257
anti-lock brake system (ABS)
warning light ...........................257
fluid, checking and adding ....357
fluid, refill capacities ..............362
fluid, specifications .................362
lubricant specifications ..........362
parking ....................................258
shift interlock ..........................266
Bulbs ............................................82
C
Capacities for refilling fluids ....362
Cargo cover ...............................128
Cargo management system ......128
Cell phone use ..............................8
Changing a tire .........................295
Child safety seats ......................198
in front seat ............................198
in rear seat ..............................198
LATCH .....................................201
recommendations ...................196
Child safety seats - booster
seats ...........................................208
Index
370