brake rotor LINCOLN NAVIGATOR 2009 Scheduled Maintenance Guide

Batteries
The technicians at your Ford or Lincoln Mercury dealership can determine the health of your vehicle’s
battery during any service visit. The Motorcraft Tested Tough Max Series with its “long-life” design
outlasted other long-life batteries by up to 200%. That’s one reason why we stand behind this battery with
a national, 3-year, free replacement warranty and prorated-cost replacement thereafter for up to
100 months and unlimited mileage. Should your battery need to be replaced, please consider a Motorcraft
brand battery that meets your vehicle’s Ford Motor Company specifications.
Brakes
Your Ford or Lincoln Mercury Dealership has the right brake parts for your vehicle and their factory-trained
technicians know exactly how to install them. Ford Original Equipment and Motorcraft replacement
brake pads, shoes, rotors and drums meet the stringent standards of Ford Motor Company engineers, and
they’re also Federal Motor Vehicle Safety Standard (FMVSS) compliant. In addition, all Ford Original
Equipment replacement brake pads, shoes, rotors, and drums are vehicle tested for durability and noise
suppression. The right brake parts and installation are essential to proper brake system operation.
KEEPITGENUINE
Scheduled Maintenance11
2009 Scheduled Maintenance Guide(smg)
Scheduled Maintenance Guide
USA(fus)
Keep It Genuine

7,500 miles
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure
tread depth (vehicles with dual rear wheels
should only rotate if unusual wear is noted)
❑Inspect the wheels and related components for
abnormal noise, wear, looseness, or drag
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
15,000 miles
❑Change engine oil and replace oil filter❑Replace cabin air filter (if equipped)❑Inspect steering linkage, ball joints, suspension,
tie rod ends, driveshaft, and U-joints (lubricate if
equipped with Zerk fittings)
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake
lines and hoses and parking brake system.
❑Inspect half shaft boots (if equipped)❑Inspect exhaust system and heat shields❑Inspect automatic transmission fluid level (if
equipped with an underhood dipstick)
❑Inspect and lubricate 4x4 front axle U-joints❑Rotate tires, inspect tires for wear and measure
tread depth (vehicles with dual rear wheels
should only rotate if unusual wear is noted)
❑Inspect the wheels and related components for
abnormal noise, wear, looseness, or drag
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
NORMALSCHEDULETRUCKS,FULLSIZEVANS& SUVS
Scheduled Maintenance15
2009 Scheduled Maintenance Guide(smg)
Scheduled Maintenance Guide
USA(fus)
Normal Schedule
Trucks, Fullsize
Vans & SUVs

30,000 miles
❑Change engine oil and replace oil filter❑Inspect automatic transmission/transaxle fluid
level on vehicles if equipped with dipstick.
Consult your dealer for particular requirements.
❑Replace cabin air filter (if equipped)❑Replace climate-controlled seat filter (if equipped)❑Replace engine air filter❑Replace fuel filter (except Escape, Mariner,
F-Series [non Super Duty],
Expedition/Navigator [short wheel base only],
E-Series)
❑Inspect steering linkage, ball joints, suspension,
tie rod ends, driveshaft, and U-joints (lubricate if
equipped with Zerk fittings)
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake
lines and hoses and parking brake system.
❑Inspect half shaft boots (if equipped)❑Inspect exhaust system and heat shields❑Inspect and lubricate 4x4 front axle U-joints❑Rotate tires, inspect tires for wear and measure
tread depth (vehicles with dual rear wheels
should only rotate if unusual wear is noted)
❑Inspect the wheels and related components for
abnormal noise, wear, looseness, or drag
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
37,500 miles
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure
tread depth (vehicles with dual rear wheels
should only rotate if unusual wear is noted)
❑Inspect the wheels and related components for
abnormal noise, wear, looseness, or drag
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
NORMALSCHEDULETRUCKS,FULLSIZEVANS& SUVS
Scheduled Maintenance17
2009 Scheduled Maintenance Guide(smg)
Scheduled Maintenance Guide
USA(fus)
Normal Schedule
Trucks, Fullsize
Vans & SUVs

Batteries
The technicians at your Ford and Lincoln Mercury dealership can determine the health of your vehicle’s
battery during any service visit. The Motorcraft Tested Tough Max Series with its “long-life” design outlasted
other long-life batteries by up to 200%. That’s one reason why we stand behind this battery with a
national 3 year, free-replacement and prorated-cost thereafter up to 100 months with unlimited mileage.
Should your battery need to be replaced, consider any one of the batteries that bear the Motorcraft name.
45,000 miles
❑Change engine oil and replace oil filter❑Replace cabin air filter (if equipped)❑Inspect steering linkage, ball joints, suspension,
tie rod ends, driveshaft, and U-joints (lubricate if
equipped with Zerk fittings)
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake
lines and hoses and parking brake system.
❑Inspect half shaft boots (if equipped)❑Inspect exhaust system and heat shields❑Inspect automatic transmission fluid level (if
equipped with an underhood dipstick)
❑Inspect and lubricate 4x4 front axle U-joints❑Rotate tires, inspect tires for wear and measure
tread depth (vehicles with dual rear wheels
should only rotate if unusual wear is noted)
❑Inspect the wheels and related components for
abnormal noise, wear, looseness, or drag
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
NORMALSCHEDULETRUCKS,FULLSIZEVANS& SUVS
Scheduled Maintenance19
2009 Scheduled Maintenance Guide(smg)
Scheduled Maintenance Guide
USA(fus)
Normal Schedule
Trucks, Fullsize
Vans & SUVs

52,500 miles
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure
tread depth (vehicles with dual rear wheels
should only rotate if unusual wear is noted)
❑Inspect the wheels and related components for
abnormal noise, wear, looseness, or drag
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
60,000 miles
❑Change engine oil and replace oil filter❑Change automatic transmission fluid on all
vehicles equipped with the TorqShift
transmission. Consult your dealer for your
particular requirements.
❑Replace cabin air filter (if equipped)❑Replace climate-controlled seat filter (if equipped)❑Replace engine air filter❑Replace fuel filter (except Escape, Mariner,
F-Series [non Super Duty],
Expedition/Navigator [short wheel base only],
E-Series)
❑Replace wheel bearing grease and grease seals
on 4x2 front wheel bearings (if non-sealed
bearings)
❑Inspect steering linkage, ball joints, suspension,
tie rod ends, driveshaft, and U-joints (lubricate if
equipped with Zerk fittings)
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake
lines and hoses and parking brake system.
❑Inspect half shaft boots (if equipped)❑Inspect exhaust system and heat shields❑Inspect and lubricate 4x4 front axle U-joints❑Rotate tires, inspect tires for wear and measure
tread depth (vehicles with dual rear wheels
should only rotate if unusual wear is noted)
❑Inspect the wheels and related components for
abnormal noise, wear, looseness, or drag
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
NORMALSCHEDULETRUCKS,FULLSIZEVANS& SUVS
20Scheduled Maintenance
2009 Scheduled Maintenance Guide(smg)
Scheduled Maintenance Guide
USA(fus)

Brakes
Technicians at your Ford or Lincoln Mercury dealer can install the right brake parts for your vehicle. Ford
Original Equipment and Motorcraft replacement brake pads, shoes, rotors, and drums meet the stringent
standards of Ford Motor Company engineers.
In addition, all Ford Original Equipment replacement brake pads, shoes, rotors, and drums are vehicle
tested for durability and noise suppression while being Federal Motor Vehicle Safety Standard (FMVSS)
compliant. The right brake parts and repair work are essential to ensure your brake system operates as it should.
67,500 miles
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure
tread depth (vehicles with dual rear wheels
should only rotate if unusual wear is noted)
❑Inspect the wheels and related components for
abnormal noise, wear, looseness, or drag
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
NORMALSCHEDULETRUCKS,FULLSIZEVANS& SUVS
Scheduled Maintenance21
2009 Scheduled Maintenance Guide(smg)
Scheduled Maintenance Guide
USA(fus)
Normal Schedule
Trucks, Fullsize
Vans & SUVs

75,000 miles
❑Change engine oil and replace oil filter❑Replace cabin air filter (if equipped)❑Inspect steering linkage, ball joints, suspension,
tie rod ends, driveshaft, and U-joints (lubricate if
equipped with Zerk fittings)
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake
lines and hoses and parking brake system.
❑Inspect half shaft boots (if equipped)❑Inspect exhaust system and heat shields❑Inspect automatic transmission fluid level (if
equipped with an underhood dipstick)
❑Inspect and lubricate 4x4 front axle U-joints❑Rotate tires, inspect tires for wear and measure
tread depth (vehicles with dual rear wheels
should only rotate if unusual wear is noted)
❑Inspect the wheels and related components for
abnormal noise, wear, looseness, or drag
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
82,500 miles
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure
tread depth (vehicles with dual rear wheels
should only rotate if unusual wear is noted)
❑Inspect the wheels and related components for
abnormal noise, wear, looseness, or drag
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
NORMALSCHEDULETRUCKS,FULLSIZEVANS& SUVS
22Scheduled Maintenance
2009 Scheduled Maintenance Guide(smg)
Scheduled Maintenance Guide
USA(fus)

90,000 miles
❑Change engine oil and replace oil filter❑Inspect automatic transmission/transaxle fluid
level on vehicles if equipped with dipstick.
Consult your dealer for your particular requirements.
❑Replace cabin air filter (if equipped)❑Replace climate-controlled seat filter (if equipped)❑Replace engine air filter❑Replace fuel filter (except Escape, Mariner,
F-Series [non Super Duty],
Expedition/Navigator [short wheel base only],
E-Series)
❑Replace spark plugs❑Inspect steering linkage, ball joints, suspension,
tie rod ends, driveshaft, and U-joints (lubricate if
equipped with Zerk fittings)
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake
lines and hoses and parking brake system.
❑Inspect half shaft boots (if equipped)❑Inspect exhaust system and heat shields❑Inspect accessory drive belts❑Inspect and lubricate 4x4 front axle U-joints❑Rotate tires, inspect tires for wear and measure
tread depth (vehicles with dual rear wheels
should only rotate if unusual wear is noted)
❑Inspect the wheels and related components for
abnormal noise, wear, looseness, or drag
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
97,500 miles
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure
tread depth (vehicles with dual rear wheels
should only rotate if unusual wear is noted)
❑Inspect the wheels and related components for
abnormal noise, wear, looseness, or drag
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
NORMALSCHEDULETRUCKS,FULLSIZEVANS& SUVS
Scheduled Maintenance23
2009 Scheduled Maintenance Guide(smg)
Scheduled Maintenance Guide
USA(fus)
Normal Schedule
Trucks, Fullsize
Vans & SUVs

105,000 miles
❑Change engine oil and replace oil filter❑Change manual transmission fluid (except Escape)❑Replace cabin air filter (if equipped)❑Replace PCV valve on all light trucks under
6,000 lbs. Gross Vehicle Weight (GVW)
(except 3V engines)
❑Change rear axle fluid only on vehicles equipped
with DANA axles (see Special Operating
Conditions on page 42 and Exceptions on page
47)
❑Change Motorcraft Premium Gold Engine Coolant
(see Exceptions on page 47 and Premium Gold
Coolant Change Record on page 48)
❑Inspect steering linkage, ball joints, suspension,
tie rod ends, driveshaft, and U-joints (lubricate if
equipped with Zerk fittings)
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake
lines and hoses and parking brake system.
❑Inspect half shaft boots (if equipped)❑Inspect exhaust system and heat shields❑Inspect automatic transmission fluid level (if
equipped with an underhood dipstick)
❑Inspect and lubricate 4x4 front axle U-joints❑Rotate tires, inspect tires for wear and measure
tread depth (vehicles with dual rear wheels
should only rotate if unusual wear is noted)
❑Inspect the wheels and related components for
abnormal noise, wear, looseness, or drag
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
112,500 miles
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure
tread depth (vehicles with dual rear wheels
should only rotate if unusual wear is noted)
❑Inspect the wheels and related components for
abnormal noise, wear, looseness, or drag
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
NORMALSCHEDULETRUCKS,FULLSIZEVANS& SUVS
24Scheduled Maintenance
2009 Scheduled Maintenance Guide(smg)
Scheduled Maintenance Guide
USA(fus)

120,000 miles
❑Change engine oil and replace oil filter❑Replace cabin air filter (if equipped)❑Replace climate-controlled seat filters (if
equipped)
❑Replace engine air filter❑Replace fuel filter (except Escape, Mariner,
F-Series [non Super Duty],
Expedition/Navigator [short wheel base only],
E-Series)
❑Replace PCV valve on all light trucks over
6,000 lbs. Gross Vehicle Weight (GVW)
(except 3V engines)
❑Change automatic transmission fluid on all
vehicles equipped with the TorqShift
transmission. Consult your dealer for your
particular requirements.
❑Replace wheel bearing grease and grease seals
on 4x2 front wheel bearings (if non-sealed
bearings)
❑Inspect steering linkage, ball joints, suspension,
tie rod ends, driveshaft, and U-joints (lubricate if
equipped with Zerk fittings)
❑Inspect engine cooling system and hoses❑Inspect brake pads, shoes, rotors, drums, brake
lines and hoses and parking brake system.
❑Inspect half shaft boots (if equipped)❑Inspect exhaust system and heat shields❑Inspect accessory drive belts❑Inspect automatic transmission fluid level (if
equipped with an underhood dipstick)
❑Inspect and lubricate 4x4 front axle U-joints❑Rotate tires, inspect tires for wear and measure
tread depth (vehicles with dual rear wheels
should only rotate if unusual wear is noted)
❑Inspect the wheels and related components for
abnormal noise, wear, looseness, or drag
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
NORMALSCHEDULETRUCKS,FULLSIZEVANS& SUVS
Scheduled Maintenance25
2009 Scheduled Maintenance Guide(smg)
Scheduled Maintenance Guide
USA(fus)
Normal Schedule
Trucks, Fullsize
Vans & SUVs