engine LINCOLN TOWN CAR 2002 Manual PDF

2. Release the clamps that secure the air filter housing cover.
3. Carefully separate the two halves of the air filter housing.
4. Remove the air filter element from the air filter housing.
5. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
6. Install a new air filter element. Be
careful not to crimp the filter
element edges between the air filter
housing and cover. This could cause
filter damage and allow unfiltered
air to enter the engine if not
properly seated.
7. Replace the air filter housing cover and secure the clamps.
8. Replace the air inlet tube and secure the clamp.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be voided for any damage to
the engine if the correct air filter element is not used.
INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING
New vehicles are fitted with tires
that have a rating on them called
Tire Quality Grades. The Quality
grades can be found where
applicable on the tire sidewall
between tread shoulder and
maximum section width. For
example:
²Treadwear 200 Traction AA Temperature A
These Tire Quality Grades are determined by standards that the United
States Department of Transportation has set.
Tire Quality Grades apply to new pneumatic tires for use on passenger
cars. They do not apply to deep tread, winter-type snow tires,
space-saver or temporary use spare tires, tires with nominal rim
diameters of 10 to 12 inches or limited production tires as defined in
Title 49 Code of Federal Regulations Part 575.104(c)(2).
Maintenance and Specifications
222

Follow these guidelines when using snow tires and chains:
²Use only cable type chains offered by Ford as an accessory or
equivalent. Using SAE class S or other conventional link type chains
may cause damage to the vehicle's wheel house and/or body.
²Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
²Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
²If possible, avoid fully loading your vehicle.
²Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
²The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
MOTORCRAFT PART NUMBERS
Component 4.6L SOHC V8 engine
Air filter element FA-1668
Fuel filter FG-986B
Battery-standard BXT-65-650
Battery-heavy duty
1BXT-65-750
Oil filter FL-820-S
PCV valve EV-98
Spark plugs
2AWSF-32P
1Included in long wheelbase package.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
Maintenance and Specifications
226

REFILL CAPACITIES
Fluid Ford Part Name Capacity
Engine oil (includes
filter change)Motorcraft SAE 5W-20
Super Premium Motor
Oil4.7L (5.0 quarts)
Brake fluid Motorcraft High
Performance DOT 3
Motor Vehicle Brake
Fluid
1
Fill to line on reservoir
Power steering fluid Motorcraft MERCONt
AT FFill to line on reservoir
Transmission fluid
2Motorcraft
MERCONtVATF13.2L (13.9 quarts)3
Engine coolant4Motorcraft Premium
Engine Coolant
(green-colored)or
Motorcraft Premium
Gold Engine Coolant
(yellow-colored)15.0L (15.8 quarts)
Fuel tank N/A 71.9L (19.0 gallons)
Rear axle lubricant
5Motorcraft SAE
80W-90 Premium Rear
Axle Lubricant1.8L (3.75 pints)6
Windshield washer
fluidUltra-Clear Windshield
Washer ConcentrateFill to line on reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Ensure the correct automatic transmission fluid is used. MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to the scheduled maintenance guide to determine
the correct service interval.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick's normal operating range.
Maintenance and Specifications
227

4Add the coolant type originally equipped in your vehicle.
5Rear axles are considered lubricated for life when the vehicle is used for
normal service. See your scheduled maintenance guide for Severe Duty
requirements.
6Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A for complete refill
of Traction-Lok rear axle.
For limousine, use 2.4L (5.0 pints) of Motorcraft SAE 75W-140 Synthetic
Rear Axle Lubricant or equivalent meeting Ford specification
WSL-M2C192-A for complete refill of rear axle.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Motorcraft
Premium Engine
Coolant (green
colored)VC-4±A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow colored)VC-7±A WSS-M97B
51-A1
Engine oil Motorcraft SAE
5W20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Maintenance and Specifications
228

ENGINE DATA
Engine 4.6L SOHC V8 engine
Cubic inches 281
Required fuel 87 octane
Firing order 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system Coil on plug
Compression ratio 9.4:1
VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length 5 469 (215.3)/5 621 (221.3)a
(2) Overall width 1 987 (78.2)
(3) Overall height 1 472 (58.0)
(4) Wheelbase 2 990 (117.7)/3 142 (123.7)
a
(5) Track - Front 1 611 (63.4)
(5) Track - Rear 1 659 (65.3)
aDenotes long wheel base
2
5
3
Maintenance and Specifications
230

1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
Maintenance and Specifications
233

FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Lincoln Mercury dealer. These
quality accessories have been specifically engineered to fulfill your
automotive needs; they are custom designed to complement the style
and aerodynamic appearance of your vehicle. In addition, each accessory
is made from high quality materials and meets or exceeds Ford's rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Ford accessory found to be
defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessory. The accessory will be warranted for whichever provides you
the greatest benefit:
²12 months or 20 000 km (12 000 miles) (whichever occurs first), or
²The remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle's Limited Warranty Ð 3 years or 60 000 km (36 000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
Air bag anti-theft locks
Locking gas cap
Remote keyless entry
Styled wheel locks
Underbody security lighting
Vehicle security systems
Accessories
234

Comfort and convenience
Cargo nets
Cargo organizer
Electrochromic compass mirror
Electrochromic compass mirror with temperature display
Engine block heaters
HomeLinkt
Remote start system
Travel equipment
Automatic headlamps with daytime running lights (DRL)
Chrome wheel arch molding
Daytime running lights (DRL)
HomeLinkt
Protection and appearance equipment
Carpet floor mats
Door edge guards
First aid kit
Flat splash guards
Front end covers
Highway safety kit
Locking gas cap
Molded splash guards
Styled hood deflector
Universal floor mats
Accessories
235

For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
²When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
²The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
²Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
other transmitters with outputs of five watts or less will not ordinarily
affect your vehicle's operation.)
²Ford cannot assume responsibility for any adverse effects or damage
that may result from the use of such equipment.
Accessories
236

A
Accessory delay ..........................62
Air bag supplemental restraint
system ................................121, 125
and child safety seats ............123
description ......................121, 125
disposal ....................................128
driver air bag ..................123, 126
indicator light ...................12, 125
operation .........................123, 126
passenger air bag ...........123, 126
side air bag ..............................125
Air cleaner filter ...............221, 226
Air conditioning
automatic temperature
control system ..........................43
Air suspension ...........................145
description ..............................145
warning light .............................14
Antifreeze (see Engine
coolant) .....................................201
Anti-lock brake system (see
Brakes) ......................................141
Automatic transmission
driving an automatic
overdrive .................................147
fluid, adding ............................219
fluid, checking ........................219
fluid, refill capacities ..............227
fluid, specification ..................230
Auxiliary power point .................62
Axle
lubricant specifications ..228, 230
refill capacities ........................227
traction lok ..............................149B
Battery .......................................199
acid, treating emergencies .....199
charging system warning
light ............................................12
jumping a disabled battery ....169
maintenance-free ....................199
replacement, specifications ...226
servicing ..................................199
Belt minder ...............................116
Brakes ........................................140
anti-lock ...................................141
anti-lock brake system (ABS)
warning light .....................12, 142
brake warning light ..................12
fluid, checking and adding ....218
fluid, refill capacities ..............227
fluid, specifications .........228, 230
lubricant
specifications ..................228, 230
pedals (see Power adjustable
foot pedals) ...............................64
shift interlock ..........................146
Break-in period .............................6
C
Capacities for refilling fluids ....227
Cassette tape player ...................26
CD changer .................................38
Certification Label ....................232
Child safety restraints ..............129
child safety belts ....................129
Child safety seats ..............129±130
attaching with tether
straps .......................................133
Index
237