engine LINCOLN TOWN CAR 2003 Manual PDF

Changing the air filter element
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be
careful not to crimp the filter
element edges between the air filter
housing and cover. This could cause
filter damage and allow unfiltered
air to enter the engine if not
properly seated.
6. Replace the air filter housing cover and secure the clamps.
7. Replace the air inlet tube and secure the clamp.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be voided for any damage to
the engine if the correct air filter element is not used.
INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING
New vehicles are fitted with tires
that have a rating on them called
Tire Quality Grades. The Quality
grades can be found where
applicable on the tire sidewall
between tread shoulder and
maximum section width. For
example:
•Treadwear 200 Traction AA Temperature A
These Tire Quality Grades are determined by standards that the United
States Department of Transportation has set.
Tire Quality Grades apply to new pneumatic tires for use on passenger
cars. They do not apply to deep tread, winter-type snow tires,
space-saver or temporary use spare tires, tires with nominal rim
diameters of 10 to 12 inches or limited production tires as defined in
Title 49 Code of Federal Regulations Part 575.104(c)(2).
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•Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
•Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
•If possible, avoid fully loading your vehicle.
•Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
MOTORCRAFT PART NUMBERS
Component 4.6L SOHC V8 engine
Air filter element FA-1668
Fuel filter FG-986B
Battery-standard BXT-65-650
Battery-heavy duty
1BXT-65-750
Oil filter FL-820-S
PCV valve EV-258
Spark plugs
2AWSF-32P
1Included in long wheelbase package.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
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REFILL CAPACITIES
Fluid Ford Part Name Capacity
Engine oil (includes
filter change)
7Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)5.7L (6.0 quarts)
Brake fluid Motorcraft High
Performance DOT 3
Motor Vehicle Brake
Fluid
1
Fill to line on reservoir
Power steering fluid Motorcraft MERCON
AT FFill to line on reservoir
Transmission fluid
2Motorcraft
MERCONVATF13.2L (13.9 quarts)3
Engine coolant4Motorcraft Premium
Gold Engine Coolant
(yellow-colored)15.0L (15.8 quarts)
Fuel tank N/A 71.9L (19.0 gallons)
Rear axle lubricant
5Motorcraft SAE
80W-90 Premium Rear
Axle Lubricant2.4L (5.0 pints)6
Windshield washer
fluidMotorcraft Premium
Windshield Washer
ConcentrateFill to line on reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT MIX MERCONand
MERCONV. Refer to the scheduled maintenance guide to determine
the correct service interval.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
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4Add the coolant type originally equipped in your vehicle.
5Rear axles are considered lubricated for life when the vehicle is used for
normal service. See your scheduled maintenance guide for Severe Duty
requirements.
6Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118–A for complete refill of
Traction-Lok rear axle.
For limousine, use 2.1-2.3L (4.50-4.75 pints) of Motorcraft SAE 75W-140
High Performance Rear Axle Lubricant or equivalent meeting Ford
specification WSL-M2C192-A for complete refill of rear axle.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
7Use of sythetic or sythetic blend motor oil is not mandatory. Engine oil
need only meet the requirements of Ford specification WSS-M2C153–H
and the API Certification mark.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantXL-6 ESR-M13P4-A
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow colored)VC-7–A WSS-M97B
51-A1
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Item Ford part
nameFord part
numberFord
specification
Engine oil Motorcraft SAE
5W20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
with API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B or
ESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 N/A
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
(4R70W)
3
Motorcraft
MERCONV
AT FXT-5-QM
MERCONV
Rear Axle
Lubricant
2Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
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2Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of
Traction-Lok rear axles.
For limousine, use 2.1-2.3L (4.50-4.75 pints) of Motorcraft SAE 75W-140
High Performance Rear Axle Lubricant XY-75W140–QL or equivalent
meeting Ford Specification WSL-M2C192-A for complete refill of rear
axles.
3Ensure the correct transmission fluid is used. Transmission fluid
requirements are indicated on the dipstick or the dipstick handle.
MERCONand MERCONV are not interchangeable. DO NOT mix
MERCONand MERCONV. Refer to your scheduled maintenance guide
to determine the correct service interval.
ENGINE DATA
Engine 4.6L SOHC V8 engine
Cubic inches 281
Required fuel 87 octane
Firing order 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system Coil on plug
Compression ratio 9.4:1
VEHICLE DIMENSIONS
Vehicle dimensions mm (in)
(1) Overall length 5 471 (215.4)/5 623 (221.4)*
(2) Overall width 1 987 (78.2)
(3) Overall height 1 489 (58.6)
(4) Wheelbase 2 990 (117.7)/3 142 (123.7)
*
(5) Track - Front 1 611 (63.4)
(5) Track - Rear 1 673 (65.9)
*Denotes long wheel base
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Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
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FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln, Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty—3 years or 60,000 km (36,000 miles)
(whichever occurs first). Contact your dealer for details and a copy of
the warranty.
Not all accessories are available for all models.
Following is a list of several Ford Genuine Accessory products. Not all
accessories are available for all models. To find out what accessories are
available for your vehicle, please contact your dealer or visit our online
store at: www.lincolnaccessories.com.
Vehicle Security
Air bag anti-theft locks
Remote keyless entry
Styled wheel locks
Vehicle security systems
Comfort and convenience
Cargo nets
Cargo organizers
Engine block heater
Remote start system
Travel equipment
Full size (conventional) spare tire
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Accessories
Accessories
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Protection and appearance equipment
All-weather floor mats
Car cover
Carpeted floor mats
Chrome arch wheel molding
Door edge guards
First aid kit
Flat splash guards
Front end covers
Highway safety kit
Molded splash guards
Molded vinyl floor mats
Side window deflectors
Styled hood deflector
Universal floor mats
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
compliance certification label). Consult your dealer for specific weight
information.
•The Federal Communications Commission (FCC) and Canadian Radio
Telecommunications Commission (CRTC) regulate the use of mobile
communications systems - such as two-way radios, telephones and
theft alarms - that are equipped with radio transmitters. Any such
equipment installed in your vehicle should comply with FCC or CRTC
regulations and should be installed only by a qualified service
technician.
•Mobile communications systems may harm the operation of your
vehicle, particularly if they are not properly designed for automotive
use or are not properly installed. When operated, such systems may
cause the engine to stumble or stall or cause the transmission to be
damaged or operate improperly. In addition, such systems may be
damaged or their performance may be affected by operating your
vehicle. (Citizens band [CB] transceivers, garage door openers and
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A
Accessory delay ..........................97
Air bag supplemental
restraint system ........147–148, 152
and child safety seats ............149
description ......................148, 152
disposal ....................................154
driver air bag ..................150, 153
indicator light .................151, 154
operation .........................150, 153
passenger air bag ...........150, 153
side air bag ..............................152
Air cleaner filter .......250–251, 255
Air suspension ...........................173
description ..............................173
Antifreeze
(see Engine coolant) ................231
Anti-lock brake system
(see Brakes) ..............................170
Anti-theft system ......................126
Audio system (see Radio) .........17
Automatic transmission
driving an automatic
overdrive .................................175
fluid, adding ............................248
fluid, checking ........................248
fluid, refill capacities ..............256
fluid, specification ..................259
Auxiliary power point .................96
Axle
lubricant specifications ..257, 259
refill capacities ........................256
traction lok ..............................177
B
Battery .......................................229
acid, treating emergencies .....229jumping a disabled battery ....199
maintenance-free ....................229
replacement, specifications ...255
servicing ..................................229
BeltMinder .................................142
Brakes ........................................170
anti-lock ...................................170
anti-lock brake system
(ABS) warning light ...............170
fluid, checking and adding ....247
fluid, refill capacities ..............256
fluid, specifications .........257, 259
lubricant
specifications ..................257, 259
shift interlock ..........................174
Bulbs ............................................79
C
Capacities for refilling fluids ....256
CD changer .................................21
CD-single premium .....................17
Cell phone use ..........................104
Certification Label ....................261
Changing a tire .........................194
Child safety restraints ..............155
child safety belts ....................155
Child safety seats ......................158
attaching with tether straps ..162
in front seat ............................159
in rear seat ..............................159
Cleaning your vehicle
engine compartment ..............216
instrument panel ....................218
interior .............................218–219
plastic parts ............................217
safety belts ..............................220
washing ....................................215
2003 Town Car(tow)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
266