maintenance LINCOLN TOWN CAR 2004 Repair Manual

REFILL CAPACITIES
Fluid Ford Part Name Capacity
Engine oil (includes
filter change)
7Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)5.7L (6.0 quarts)
Brake fluid Motorcraft High
Performance DOT 3
Motor Vehicle Brake
Fluid
1
Fill to line on reservoir
Power steering fluid Motorcraft MERCON
AT FFill to line on reservoir
Transmission fluid
(4R70/75 E-W)
2Motorcraft
MERCONVATF13.2L (13.9 quarts)3
Engine coolant4Motorcraft Premium
Gold Engine Coolant
(yellow-colored)18.0L (19.0 quarts)
Fuel tank N/A 71.9L (19.0 gallons)
Rear axle lubricant
5Motorcraft SAE
80W-90 Premium Rear
Axle Lubricant2.4L (5.0 pints)6
Windshield washer
fluidMotorcraft Premium
Windshield Washer
ConcentrateFill to line on reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT MIX MERCONand
MERCONV. Refer to theScheduled Maintenance Guideto determine
the correct service interval.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
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4Add the coolant type originally equipped in your vehicle.
5Rear axles are considered lubricated for life when the vehicle is used for
normal service. See yourScheduled Maintenance Guidefor Severe
Duty requirements.
6Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118–A for complete refill of
Traction-Lok rear axle.
For limousine, use 2.1-2.3L (4.50-4.75 pints) of Motorcraft SAE 75W-140
High Performance Rear Axle Lubricant or equivalent meeting Ford
specification WSL-M2C192-A for complete refill of rear axle.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
7Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153–H and the API Certification mark.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantXL-6 ESR-M13P4-A
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow colored)VC-7-A (U.S.,
except CA and
OR), VC-7-B
(CA and OR
only)WSS-M97B
51-A1
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Item Ford part
nameFord part
numberFord
specification
Engine oil Motorcraft SAE
5W20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
with API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B or
ESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantMotorcraft XL-1 N/A
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
(4R70/75 E-W)
3
Motorcraft
MERCONV
AT FXT-5-QM
MERCONV
Rear Axle
Lubricant
2Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
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2Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of
Traction-Lok rear axles.
For limousine, use 2.1-2.3L (4.50-4.75 pints) of Motorcraft SAE 75W-140
High Performance Rear Axle Lubricant XY-75W140–QL or equivalent
meeting Ford Specification WSL-M2C192-A for complete refill of rear
axles.
3Ensure the correct transmission fluid is used. Transmission fluid
requirements are indicated on the dipstick or the dipstick handle.
MERCONand MERCONV are not interchangeable. DO NOT mix
MERCONand MERCONV. Refer to yourScheduled Maintenance
Guideto determine the correct service interval.
ENGINE DATA
Engine 4.6L SOHC V8 engine
Cubic inches 281
Required fuel 87 octane
Firing order 1-3-7-2-6-5-4-8
Ignition system Coil on plug
Compression ratio 9.4:1
VEHICLE DIMENSIONS
Vehicle dimensions Inches (mm)
(1) Overall length 215.4 (5471/221.4 (5623)*
(2) Overall width 78.2 (1987)
(3) Overall height 58.6 (1489)
(4) Wheelbase 117.7 (2990)/123.7 (3142)
*
(5) Track - Front 63.4 (1611)
(5) Track - Rear 65.9 (1673)
*Denotes long wheel base
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IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety
Administration Regulations require
that a Certification label be affixed
to a vehicle and prescribe where the
Certification label may be located.
The Certification label is located on
the structure by the trailing edge of
the driver’s door or the edge of the
driver’s door.
1
4
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Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
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Transmission/Transaxle code designations
You can find a transmission/transaxle code on the vehicle certification
label. The following table tells you which transmission or transaxle each
code represents.
Truck application:
Code Transmission Description
Manual transmission
M Manual 5–speed (AKK))
C Manual 5–speed overdrive (Close ratio)
W Manual 5–speed overdrive (Dana ZF)
G Manual 6–speed ZF
Automatic transmission
Y Automatic 4–speed overdrive (CD4E)
U Automatic 4–speed overdrive (4R70W)
T Automatic 4–speed overdrive (4R44E)
E Automatic 4–speed overdrive (4R100)
J Automatic 5–speed overdrive (5R55E)
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Code Transmission Description
Electric
H One speed electric
D Automatic 5–speed overdrive (5R44E)
R Automatic 5–speed overdrive (5R55S)
Passenger car application:
Code Transmission/Transaxle Description
Front wheel drive manual transaxle
R5–speed overdrive (MTX75)
W5–speed overdrive (M5)
Front wheel drive automatic transaxle
A4–speed overdrive (4F27E)
E4–speed overdrive (4FE)
J3–speed (Mazda)
L4–speed overdrive (AX4S)
P4–speed overdrive (4F20E)
X4–speed overdrive (4F50N)
Y4–speed overdrive (CD4E)
Rear wheel drive manual transaxle
55–speed (Mazda M5)
Rear wheel drive automatic transmission
U4–speed overdrive (4R70W)
A5–speed overdrive (5R55N)
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A
Accessory delay ........................114
Air bag supplemental restraint
system ................................165, 169
and child safety seats ............167
description ......................165, 169
disposal ....................................172
driver air bag ..................167, 170
indicator light .................169, 171
operation .........................167, 170
passenger air bag ...........167, 170
side air bag ..............................169
Air cleaner filter .......271–272, 286
Air suspension ...........................192
description ..............................192
Antifreeze
(see Engine coolant) ................252
Anti-lock brake system
(see Brakes) ..............................188
Anti-theft system ......................144
Audio system (see Radio) .........17
Automatic transmission
driving an automatic
overdrive .................................193
fluid, adding ............................269
fluid, checking ........................269
fluid, refill capacities ..............287
fluid, specification ..................290
Auxiliary power point ...............113
Axle
lubricant specifications ..288, 290
refill capacities ........................287
traction lok ..............................196
B
Battery .......................................250
acid, treating emergencies .....250jumping a disabled battery ....222
maintenance-free ....................250
replacement, specifications ...286
servicing ..................................250
BeltMinder .................................160
Brakes ........................................188
anti-lock ...................................188
anti-lock brake system (ABS)
warning light ...........................188
fluid, checking and adding ....268
fluid, refill capacities ..............287
fluid, specifications .........288, 290
lubricant specifications ..288, 290
shift interlock ..........................192
Bulbs ............................................96
C
Capacities for refilling fluids ....287
CD changer .................................21
CD-single premium .....................17
Cell phone use ..........................122
Certification Label ....................292
Changing a tire .........................216
Child safety restraints ..............172
child safety belts ....................172
Child safety seats ......................175
attaching with tether straps ..179
in front seat ............................176
in rear seat ..............................176
Cleaning your vehicle
engine compartment ..............238
instrument panel ....................240
interior .....................................240
plastic parts ............................239
washing ....................................237
waxing .....................................237
wheels ......................................238
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Index
Index
298