brake LINCOLN TOWN CAR 2005 Service Manual

•Revving the engine before turning it off may reduce fuel economy.
•Using the air conditioner or defroster may reduce fuel economy.
•You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found inscheduled maintenance information.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Using fuel blended with alcohol may lower fuel economy.
•Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
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4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
DONOTOVERFILLPOWERSTEERINGFLUID
MAX
MIN
MAX
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2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 50°F (10°C).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 150°F-170°F (66°C-77°C) on a level surface. The normal
operating temperature can be reached after approximately 20 miles (30
km) of driving.
You can check the fluid without driving if the ambient temperature is
above 50°F (10°C). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (150°F-170°F
[66°C-77°C]).
D
O
N
’T
A
D
D
D
O
N
’T
A
D
D
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2The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your dealer or a qualified service
technician. Refer toscheduled maintenance informationfor the
appropriate intervals for changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
3For spark plug replacement, see your dealer or a qualified service
technician. Refer toscheduled maintenance informationfor the
appropriate intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
REFILL CAPACITIES
Fluid Ford Part Name Capacity
Engine oil (includes
filter change)
7Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)5.7L (6.0 quarts)
Brake fluid Motorcraft High
Performance DOT 3
Motor Vehicle Brake
Fluid
1
Fill to line on reservoir
Power steering fluid Motorcraft MERCON
AT FFill to line on reservoir
Transmission fluid
(4R70/75 E)
2Motorcraft
MERCONVATF13.2L (13.9 quarts)3
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Fluid Ford Part Name Capacity
Engine coolant4Motorcraft Premium
Gold Engine Coolant
(yellow-colored)17.6L (18.6 quarts)
Fuel tank N/A 71.9L (19.0 gallons)
Rear axle lubricant
5Motorcraft SAE
80W-90 Premium Rear
Axle Lubricant2.4L (5.0 pints)6
Windshield washer
fluidMotorcraft Premium
Windshield Washer
ConcentrateFill to line on reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT MIX MERCONand
MERCONV. Refer to thescheduled maintenance informationto
determine the correct service interval.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
4Add the coolant type originally equipped in your vehicle.
5Rear axles are considered lubricated for life when the vehicle is used for
normal service. See yourscheduled maintenance informationfor
Severe Duty requirements.
6Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118–A for complete refill of
Traction-Lok rear axle.
For limousine, use 2.1-2.3L (4.50-4.75 pints) of Motorcraft SAE 75W-140
High Performance Rear Axle Lubricant or equivalent meeting Ford
specification WSL-M2C192-A for complete refill of rear axle.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
7Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
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LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord specification
Brake fluid Motorcraft
High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
PM-1 ESA-M6C25-A and
DOT 3
Door
weatherstripsSilicone
LubricantXL-6 ESR-M13P4-A
Engine
coolantMotorcraft
Premium
Gold Engine
Coolant
(yellow
colored)VC-7-A (U.S.,
except CA, OR
and NM), VC-7-B
(CA, OR and NM)WSS-M97B 51-A1
Engine oil Motorcraft
SAE 5W20
Premium
Synthetic
Blend Motor
Oil (US)
Motorcraft
SAE 5W-20
Super
Premium
Motor Oil
(Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C930-A with
API Certification
Mark
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Item Ford part
nameFord part
numberFord specification
Hinges,
latches,
striker plates,
fuel filler
door hinge
and seat
tracksMulti-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B or
ESR-M1C159-A
Lock
cylindersPenetrating
and Lock
LubricantMotorcraft XL-1 N/A
Power
steering fluidMotorcraft
MERCON
AT FXT-2-QDX MERCON
Automatic
transmission
(4R70/75
E-W)
3
Motorcraft
MERCONV
AT FXT-5-QM
MERCONV
Rear Axle
Lubricant
2Motorcraft
SAE 80W-90
Premium
Rear Axle
LubricantXY-80W90-QL WSP-M2C197-A
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of
Traction-Lok rear axles.
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Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
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A
Accessory delay ........................130
Air bag supplemental restraint
system ........................182–183, 190
and child safety seats ............185
description ......................183, 190
disposal ....................................193
driver air bag ..................185, 191
indicator light .................190, 192
operation .........................185, 191
passenger air bag ...........185, 191
side air bag ..............................190
Air cleaner filter ...............310–311
Air suspension ...........................243
description ..............................243
Antifreeze
(see Engine coolant) ................291
Anti-lock brake system
(see Brakes) ..............................239
Anti-theft system ......................160
Audio system (see Radio) .........30
Automatic transmission
driving an automatic
overdrive .................................245
fluid, adding ............................308
fluid, checking ........................308
fluid, refill capacities ..............312
fluid, specification ..................316
Auxiliary power point ...............128
Axle
lubricant specifications ..314, 316
refill capacities ........................312
traction lok ..............................247
B
Battery .......................................289
acid, treating emergencies .....289jumping a disabled battery ....260
maintenance-free ....................289
replacement, specifications ...311
servicing ..................................289
BeltMinder .................................177
Brakes ........................................238
anti-lock ...................................239
anti-lock brake system (ABS)
warning light ...........................239
fluid, checking and adding ....308
fluid, refill capacities ..............312
fluid, specifications .........314, 316
lubricant specifications ..314, 316
shift interlock ..........................243
Bulbs ..........................................109
C
Capacities for refilling fluids ....312
CD changer .................................36
CD-single premium .....................30
Cell phone use ..........................137
Certification Label ....................318
Changing a tire .........................209
Child safety restraints ..............193
child safety belts ....................193
Child safety seats ......................196
attaching with tether straps ..200
in front seat ............................197
in rear seat ..............................197
Cleaning your vehicle
engine compartment ..............277
instrument panel ....................279
interior .....................................279
plastic parts ............................278
washing ....................................276
waxing .....................................276
wheels ......................................277
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bulb replacement
specifications chart ................110
daytime running light .............106
headlamps ...............................105
headlamps, flash to pass ........106
instrument panel, dimming ...107
interior lamps .........109–110, 114
replacing bulbs .......109, 111–113
Lane change indicator
(see Turn signal) ......................108
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........239
Load limits .................................225
Locks
childproof ................................147
doors ........................................146
Lubricant specifications ...314, 316
Lug nuts ....................................215
Lumbar support, seats .............163
M
Message center .........................138
english/metric button .............142
reset button ............................139
warning messages ...................126
Mirrors ...............................116, 130
automatic dimming rearview
mirror ......................................130
fold away .................................132
heated ......................................131
programmable memory ..........154
side view mirrors (power) .....131
Moon roof ..................................137
Motorcraft parts ................301, 311
N
Navigation system .......................38cd functions ..............................56
destination mode ......................79
DVD location .............................99
map mode .................................60
quick start .................................40
radio functions ..........................48
O
Octane rating ............................301
Oil (see Engine oil) ..................285
P
Parking brake ............................240
Parts (see Motorcraft parts) ....311
Passenger Occupant
Classification Sensor .................169
Pedals (see Power adjustable
foot pedals) ...............................132
Power adjustable foot pedals ...132
Power distribution box
(see Fuses) ...............................257
Power door locks ......................146
Power mirrors ...........................131
Power point ...............................128
Power steering ..........................242
fluid, checking and adding ....307
fluid, refill capacity ................312
fluid, specifications .................314
Power trunk ......................143–144
Power Windows .........................129
R
Radio ............................................30
Rear window defroster .............104
Relays ........................................253
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