maintenance schedule LOTUS ELISE 2005 Owners Manual

properly restrained. Children, and short adults are at the great-
est risk. Be sure to follow all instructions and warnings in the handbook (See page 21 to 27).
Don’t Drink and Drive Alcohol and driving don’t mix. Even one drink can reduce your
ability to respond to changing conditions, and your reaction time
gets worse with every additional drink. So don’t drink and drive,
and don’t let your friends drink and drive, either.
Control Your Speed Excessive speed is a major factor in crash injuries and deaths.
Generally, the higher the speed the greater the risk, but serious accidents can also occur at lower speeds. Never drive faster
than is safe for current conditions, regardless of the maximum speed posted.
Keep Your Car in Safe Condition Having a tire blowout or a mechanical failure can be extremely
hazardous. To reduce the possibility of such problems, check
your tire pressures and condition frequently, and perform all
regularly scheduled maintenance (see separate Maintenance
Record booklet).
Safety Features Your car is equipped with many features that work together
to protect you and your passenger during a crash. The Lotus Elise has been designed to comply with applicable safety regulations. The Elise has passive safety features which include:
• A cockpit tub surrounded by substantial chassis side
frames.
• Energy absorbing front
composite ‘crash structure’.
• Energy absorbing rear steel
‘crash structure’.
• Side sill foam pads.
• A seat belt mounting frame incorporating a roof hoop
• Extruded aluminium door beams.
• A collapsible steering column.
• Airbags for both driver and passenger. Active safety features include:
• Lap and diagonal inertia reel seat belts with impact sensing
pre-tensioners.
Safety Information
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• Follow the Maintenance Schedule and keep the car in good
condition.
• Never leave young children unattended in the car.
• Read and take account of all
WARNINGS in this hand-
book.
Owners should note that the only approved extras and modi
-
fications are those which are specified by Lotus and carried out by Lotus or by an authorised dealer. Lotus does not accept
any liability whatsoever for defects which arise from extras or modifications which are not Lotus approved.
WARNING: Inexpert or unapproved modifications or additions to
the car could adversely affect the handling of the car and
the operation of its safety equipment. Ensure only modifi
-
cations specified by Lotus are undertaken by authorised
dealers. Failure to comply with this may result in a crash in
which you and others may be killed or seriously injured.
REPORTING SAFETY DEFECTS If you believe that your car has a fault which could cause a
crash, injury or death, you should immediately inform the Na
-
tional Highway Traffic Safety Administration (NHTSA) in addition
to notifying Lotus Cars USA, Inc. 2236 Northmont Parkway,
Duluth, Georgia 30096. Tel: 770 476 6540. If NHTSA receives similar complaints, it may open an inves
-
tigation, and if it finds that a safety problem exists in a group of cars, it may order a recall and remedy campaign. However,
NHTSA cannot become involved in individual problems between
you and your dealer, or Lotus Cars USA, Inc. To contact NHTSA, you may either call the Auto Safety Hotline
toll-free at 1 (888) -327- 4236 (or 366- 0123 in Washington, D.C.
area) or write to: NHTSA, U.S. Department of Transportation,
Washington, D.C. 20590. You can also obtain other information about motor car safety from the Hotline.
Pre- delivery Inspection Lotus strives at all times to provide the highest level of cus
-
tomer satisfaction, and to this end, quality assessments are made at several stages of the delivery process from factory to
customer. If necessary, repairs and replacements will be made
Safety Information
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petrol (LRP), will cause irreversible contamination of the pre-
cious metal catalysts and of the exhaust gas sensor used by the
computer controlled engine management system.
It is important that the Maintenance Schedule (see separate
booklet) is followed at the specified time and distance intervals
(this is a requirement of the warranty), and that the car is kept in proper operating condition. Failure to do so may result not only
in a loss of fuel economy and emission control, but may cause damage to the catalytic converter.
WARNING:
• If the engine malfunctions in any way (e.g by a change in sound) have the fault diagnosed and repaired promptly.
Continuing to drive the car with an engine misfire could cause the catalytic converter to overheat, with possible heat damage to other car components, and an engine bay
fire. Operation of the ‘Malfunction Indicator Lamp’ (MIL)
is fully described later in this handbook on page 49.
• DO NOT park or drive the car in areas where combustible material, such as dry grass or leaves, could come into
contact with the hot exhaust system. Under certain wind and weather conditions a grass fire could be initiated.
• DO NOT tamper with any electrical components with the battery connected. You could receive an electric shock
from the spark plug coils or initiate a car fire.
• DO NOT check or adjust any engine bay equipment with the engine running. Failure to comply with this may result
in you or your clothing becoming trapped.
• DO NOT use the car if a fuel leak is suspected, as may be indicated by a persistent smell of fuel. Have the fault

diagnosed and rectified without delay. A fuel leak may result in a fire or explosion.
• DO NOT touch or approach, any part of a hot exhaust

system. Failure to comply with this may result in you
receiving severe burns.
• DO NOT allow servicing or repairs to be carried out by unskilled persons as this may adversely affect the han
-
dling and safety features on your car. Lotus dealers have
trained staff who are best qualified to maintain your car
to the correct specification.
Safety Information
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OWNER MAINTENANCERemember that fuel consumption and wear and tear of the
car are affected considerably by the way the car is driven and maintained. Be sure to carry out the simple maintenance checks detailed below, and to have your car serviced regularly by your
Lotus dealer, in order to ensure maximum safety, reliability,
longevity and pleasure of ownership.
NOTICE: Failure to follow and comply with the Maintenance
Schedule may invalidate the terms of the warranty.
The Lotus Elise has been designed as a road going sports
car. It is recognised that owners may wish to use the car occa
-
sionally on closed circuit tracks to experience the car’s full range of dynamic capabilities. However, use of the car in a competitive
manner, including timed runs or laps, is not endorsed by Lotus.
Using the car on the track may cause a greater degree of wear and tear on parts and such wear and tear on parts and compo
-
nents will not be covered by your Limited Warranty.
WARNING: Any type of timed, competitive car use will invalidate
warranty and require appropriate levels of expert car prepa
-
ration and servicing.
WARNING:
• Attempts at car servicing with inadequate knowledge, tools or equipment, could result in car damage as well as
endangering you, your passenger and other road users.
Consult your Lotus dealer in all cases of doubt.
• Beware of hot surfaces in the engine bay. You could be seriously burned if you touch a hot engine part.
• Take great care not to drop flammable liquids or objects onto a hot engine and start a fire.
• Ensure that only Lotus dealers or suitably qualified tech
-
nicians work on the airbag system.
• Beware of rotating engine components; to avoid injury,
guard against entrapment of tools, body parts and loose
clothing.
• The front mounted electric fans can start up and cause injury even when the engine is not running. Keep tools,
hands and clothing well away.
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pressing firmly to ensure that the handle is fully seated. With-
draw the dipstick again to inspect the oil level, which should lie between the two dimples on the end of the stick. The oil level
should be maintained at the upper of these two marks in order
to provide optimum engine protection.
Topping Up
: If topping up is necessary, unscrew the oil filler cap
from the left hand end of the cam cover. Add a suitable quantity of the recommended engine oil (see ‘Recommended Lubricants’)
taking care not to spill any oil onto engine or electrical compo
-
nents; use a funnel if necessary. The difference between high and low dipstick marks is equiv
-
alent to 1.6 U.S. quarts (1.5 litre). Allow several minutes for the oil to drain through to the sump before re-checking the oil level.
Do NOT over fill, or lubrication will be degraded and consump
-
tion increased as the oil becomes aerated. Refit the filler cap,
turning clockwise until secure.
Engine Oil Change The use of high quality oil, renewed at the specified intervals,
is the key to engine longevity and sustained performance. Ad
-
here strictly to the engine oil and filter change intervals specified
in the Maintenance Schedule.
For access to the engine sump and filter, the engine bay
undertray must first be removed. This is most easily achieved
with the car raised on a garage hydraulic lift, or alternatively, parked over an inspection pit.
The drain plug is located at the rear of the sump, and should
be removed to drain the sump immediately after a run when
the oil is warm and the impurities are still held in suspension.
On cars fitted with front mounted oil coolers, it is not necessary routinely to attempt to drain the cooler circuit. Servicing & Maintenance
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Oil FilterThe canister type oil filter is vertically mounted at the front
of the engine, and is accessible from beneath after removal of
the engine bay undertray. The filter should be renewed along
with the engine oil, at intervals specified in the Maintenance
Schedule.
WARNING:
• Engine oil is hazardous to your health and may be fatal
if swallowed.
• Take all suitable precautions to guard against scalding
from the hot oil.
• Prolonged and repeated contact with used engine oil may cause serious skin disorders, including dermatitis

and cancer.
• Use protective gloves to avoid contact with skin as far
as possible and wash thoroughly after any contact.
• Keep out of reach of children.
Remove the filter by turning in a counterclockwise direction,
if necessary using an oil filter wrench, and dispose of safely
(see ‘Used Engine Oil’). Ensure that only a Lotus specified filter is fitted, as parts with
identical outward appearance can contain different internal
features. Before fitting a new filter, clean the mating face on the engine, and smear the new seal on the filter with clean oil. Add
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ohs135
SUMP DRAIN PLUG
OIL FILTER
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oh48e
a small amount of clean engine oil into the filter, screw onto its
spigot and tighten BY HAND sufficiently to make a secure seal,
typically 2/3 to 3/4 of a turn after the sealing faces have made
contact. Overtightening using a filter wrench may damage the
canister and/or complicate subsequent removal. Before refitting the undertray, start the engine and check for
oil leaks. Re-check the security of the filter, further tightening
by hand if necessary. Check the oil level (see above) when the
engine is fully warm.
Used Engine Oil NOTICE: PROTECT THE ENVIRONMENT: Do not pollute
drains, water courses or land with oil. Use only authorised waste
collection facilities, including civic amenity sites and garages providing facilities for disposal of used oil and used oil filters. If
in doubt, contact your local authority for advice on disposal.
Transmission Oil The transmission should be checked for oil leaks, for the cor
-
rect oil level, and the oil renewed, at intervals specified in the
Maintenance Schedule.
To check the oil level:
- A garage lift or inspection pit must be used.
- Remove the engine bay undertray.
- Wipe clean the area around the socket headed level plug on
the front face of the transmission end casing.
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Use only a non-mineral type DOT 4 brake fluid from a sealed
container marked with a yellow and black (non-mineral) symbol.
Do not use DOT 5 silicone fluid, or any fluid which has been
exposed to the atmosphere for more than a brief period, or
any fluid suspected of being wet, dirty or contaminated. Do not over fill, and replace the cap securely. Brake fluid, being hygroscopic, absorbs water from the atmos
-
phere over a period of time, resulting in a lowering of the boiling
point of the fluid, and corrosion of the hydraulic system. For
optimum safety and brake performance, the brake fluid should be renewed every twelve months by your Lotus Dealer.
WARNING:
• Brake fluid is hazardous to health and may be fatal if swallowed. Keep out of children’s reach.
• Using the wrong type of brake fluid can damage brake system components and result in brake failure causing a
crash in which you and others could be killed or seriously
injured. See ‘Recommended Lubricants’.
Brake Pads The thickness of the brake pad lining material should be
checked at every service, and under no circumstances be al
-
lowed to fall below 0.1 inch (2.5 mm). If the brakes are in very frequent or arduous use, as when driving in mountainous terrain,
or on race circuits, it is recommended that they be examined
more frequently. The pads should be renewed if of insufficient
thickness to ensure safe braking until the next scheduled service.
Note that in order to ensure that brake pads with the correct
material specification are used, only genuine Lotus replacement parts should be fitted, and in the interests of safety, pad renewal
should be entrusted to your Lotus dealer.
WARNING: Using incorrect brake pads, or pads below 0.1 inch
(2.5mm) thickness, may cause a crash in which you or
others could be killed or seriously injured. With a new car, or new brake system components, maxi
-
mum braking efficiency will be achieved if, for the first few
hundred miles, needless heavy braking is avoided, and the
brake pads and discs are allowed to ‘bed in’ fully before
being used to their full potential (see also ‘Footbrake’).
Servicing & Maintenance
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Air Cleaner ElementThe air filter should be inspected at intervals dependent on
the operating conditions. When the car is operated in a relatively
clean environment, the element should be renewed at intervals
specified in the Maintenance Schedule, but where a dusty or
smog laden atmosphere prevails, or other factors contribute to
filter contamination, more frequent replacement will be required
dependent on the level of pollution. A disposable folded paper type air cleaner element is fitted in
a housing at the left hand front of the engine bay. For access to
the element, the left hand rear wheel and wheelarch liner must
first be removed so this operation is best entrusted to your dealer.
Before opening the air cleaner housing, the wheelarch area
should be cleaned to reduce the possibility of filter or housing contamination with road dirt. To open the filter housing, release the two spring clips at the
outboard end of the housing, and hinge open sufficiently to allow
the element to be removed. If necessary, remove the air intake scroll for improved access. Clean the inside of the housing, including the joint faces,
taking care not to contaminate the ‘clean’ engine side of the as
-
sembly. Fit the new filter element into position with the shallow
side towards the engine, and taking care to ensure that the two
hinges of the filter housing are properly mated, and that the filter
is seated correctly, close the housing and secure with the two
spring clips. Refit the wheelarch liner and rear wheel.
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AIR CLEANER ELEMENT
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Auxiliary Drive BeltA single, multi-rib type auxiliary belt is used to transmit drive
from the crankshaft to the alternator, water pump, and (if fitted)
air conditioning compressor. The belt is automatically tensioned,
and requires no periodic maintenance other than a visual check of its condition. If the belt exhibits any evidence of physical dam
-
age, cracking, fraying, perishing, abrasion or contamination, it
should be renewed. In the case of contamination, the cause
must be identified and rectified, and each of the pulleys must be thoroughly degreased before the new belt is fitted. It is recommended that auxiliary belt replacement be en
-
trusted to your Lotus dealer.
Sparking Plugs The Elise uses a direct ignition system with an individual
high tension coil mounted atop each of the four spark plugs and protected by a plastic cover, screw fixed to the engine.
WARNING: The voltages produced with this ignition system can
cause serious and potentially fatal injur y. Never touch
any ignition components when the engine is running or being cranked.
The spark plugs should be renewed in accordance with the
Maintenance Schedule, with the gaps set to 0.043 in. (1.1 mm).
This operation should be entrusted to your Lotus dealer.
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