compression ratio MAZDA 232 1990 Workshop Manual Suplement

B2 OUTLINE
SPECIFICATlONS
Item
Type
Cylrnder arrangement and number
Corn bustlon chamber BP
DOHC Turbo
Gasoline, kycie
In-tine, 4 cylinders
Pentroof
I Vaive svstem I DOHC. bett-driven J
Displacement
Bore and stroke
Compression ratio cc {cu In) 1,839 (112.2)
mm (in) 83.0 x 85.0 (3.27 x 3.35)
8.2
Compression pressure kfa (kg/cm’, psi)-rpm 1,059 (10.8, X4)-300
I
Vatve timing
I Open i3TDC 2*
IN
Close ABDC 51*
EX Open BBDC 59*
Close ATDC 8O
Valve ciearance IN 0: Maintenance-free
mm (in)
EX 0: Maintenance-free
Idle speed rPm 800 f 50'
ignition timing
Firing order
* . ..TEN terminal of diagnosis connector grounded BTDC 100 f lo* l-3-4-2
93G032-704 82-4

B2 OUTLINE
PISTON
BP TURBO
V
, J
I BP NON-TURBO
Because of the addition of the turbocharger, the piston crown recess is increased to lower the compression ratio.
B2-8

F2 TROUBLESt=iUUTlNG GUIDE
SYMPTOM TROUBLESHOOTING
Regarding symptom troubleshooting except LACK OF POWER, POOR XCELERATION, KNOCKING, and
HIGH UIL CONSUMPTION, refer to Workshop Manual [I 203-l O-89F (Europe) or 1204-l O-89F (Australia)].
19 LACK OF POWER [BP TIJR801
DESCRIP- *Performance poor under load when throttle valve wide open
TION *Reduced maximum speed
l Idle condition normal
[TROUBLESHOOTING HINTS1
3 Wastegate always open or opens early
3 Turbocharger damage
@ Factors other than engine malfunction
*Clutch sllpping
l Brake dragging
*Low tire pressure
l Incorrect tire size l Overloaded vehicle
@ Low intake air amount
*Throttle valve not open fully
*Clogged intake air system
TEP INSPECTlON
1
Install pressure gauge in intake air pipe and
check boost pressure at engine speed of
4,000
wm
CT page F2-45
Boost pressure:
More than 2.0 kPa (0.02 kglcm2, 0.3
psi)
@ Air/Fuel mixture lean
l Fuel iine pressure decreases l Fuel injection malfunction
@ Poor ignrtjon
@ Low engine compression
@ Alcohol blended fuel used
@ Knock control system malfunction
ACTION
Yes Go to Step 3
NO Check for air leakage and exhaust gas
leakage
4 If OK, go to next step
4 In not OK, repair
2 Check wastegate
Yes Remove intake air pipe from turbo-
f7 page F2-45 charger and check if compressor wheel
rotates smoothly t7 page F2-46
4 If OK, check air cleaner element
and throttle valve
+ If not OK, replace turbocharger
3 Check factors other than engrne Yes
l Clutch slipping Go to next step
1 8rake dragging
’
l Low tire pressure NO Repair or adjust
l Incorrect tire srze
FZ-32

F2 TROUBLESHOOTING GUIDE
20 POOR ACCELERATION [BP TURBO]
IESCRIP- . Performance poor while accelerating
rm
l Idle condition normal
[TROUBLESHOOTING HINTS]
3 Wastegate always open or opens early @ Low intake air amount
3 Turbocharger damage
l Throttle valve not open fully
3 Factors other than engine malfunction *Clogged intake air system l
Ciutch slIpping @ Air/Fuel mixture Iean l Brake draggrng l fuel line pressure decreases
l low tire pressure l Fuel Injection malfunction
l Incorrect tire size @ Poor Ignition
. Overloaded vehicle @ Low engine compression
@ Atcohol blended fuel used
TEP INSPECTION ACTION
-l Install pressure gauge
in intake air pipe and I Yes
1 Go to Step 3
check boost pressure at engine speed of 4,000
rpm
w page F2-45
Boost pressure:
More than 2.0 kPa (0.02 kglcm2, 0.3 psi)
No Check for air leakage and exhaust gas
leakage
4 If OK, go to next step
4 If not OK, repair
2 Check wastegate w page F2-45
Yes Remove Intake air pipe from turbo-
charger and check if compressor wheel
rotates smoothly w page F2-46
c3 If OK, check air cleaner element
and throttle valve
4 If not ok, replace turbocharger
3 Check factors
other than engine
Yes Go to next step l Clutch stipprng l 5rake dragging l Low tire pressure
No l Incorrect ttre size Repair or adjust
FZ-36

TROUBLESl-lOOTING GUIDE F2
;TEP 1 INSPECT1ON
ACTION
13 Check if resistance of ignition coil 1s OK*
Yes Go to next step
Resistance (at 20°C iSS*FJ):
Primary coil winding . . . . . . . .
0.81~-0.99Q
Secondary coil winding,,.. 1 O--16 kR
PRIMARY COIL
WINDING SECONDARY COIL
WlNDlNG
NO Replace
14 Check for correct engine compression”
Yes Gc to next step
1 Engine compression (Minimum):
785 kPa (8.0 kg/cm , It4 psi)-300 ipm
NO Check engine condition” l Worn piston, piston rings or cylinder
wall
l Defective cylinder head gasket l Distorted cylinder head l Improper valve seating
*Valve sthing in guide
15 Change fuel and check if acceleration improves
Yes Change fuel to another brand
NO
Go to next step
16 Check if NC cut-off control system is OK’
Yes Go to next step
No Repair or replace
17
I Try known good ECU and check if condition
improves
* Refer to 323 Workshop Manual [1203-IO-89F (Europe) or i204-IO-89F (Australia)].
93GOF2-747
F2-39