check oil MAZDA 323 1992 Workshop Manual Suplement

A PRE-DELIVERY INSPECTION TABLE
PRE-DELIVERY INSPECTION TABLE
[EXTERlORI
INSPECT and ADJUST, of necessary. the followlng Items to
specrfrcatron:
0 Glass, exterior bright metal and paint for damage
0 Wheel lug nuts
0 Tire pressures
0 All weatherstrips for damage or detachment
0 Operation of bonnet release and look
0 Operation of trunk Ild, hatch and fuel lbd opener
(of equipped)
0 Door operation and alignment
0 Headtrght aiming
INSTALL the foltowrng parts
0 Wheel caps or rrngs (if equipped)
0 Outsrde mirror(s)
1 UNDER BONNET-ENGINE OFF j
INSPECT and ADJUST. If necessary, the following items to
specrflcatlon.
0 Fuel, coolant and hydraulic tines, fittings, connectlons and
components for leaks
0 Engine 011 level
0 Power steering fluid level (of equipped)
0 Brake master cylinder fluky levels
0 Clutch master cylinder fturcl levels (If equipped)
0 Wtndshreld washer reservojr flurd level
0 Radiator coolant level and specrfic gravity
0 Tightness of water hose clamps
0 Tightness of battery terminals, electrolyte level and specific
gravity
0 Manual transaxle oil level
0 Drive belt(s) tension
Cl Carburetor lrnkage (choke control, wrde open throttle posi-
tion. etc ) (carburetor model only)
q Accelerator cable and linkage for free movement
0 Headlight cleaner and flurd level (if equipped)
BLEED air from fuel line (diesel engrne only)
CLEAN the spark plugs (except for diesel engine)
piEi6F]
INSTALL the following parts
0 Rubber stopper for rnsrde rear view mirror (if equjpped)
0 Fuse for accessories
CHECK the operation of the following items.
0 Seat controls (sliding and reclining) and head rest
0 Seat belts and warning system
Cl Ign&on switch and steering lock
0 Power window (if equipped)
D Door tacks including child proof door locks
Cl Inhibitor switch (ATX only)
Cl All Ikghts rncluding warning and Indicator lbghts
0 Ignition key reminder buzzer (If equipped)
A-Z
0 Horn, wbpers and washers (front and rear, If equipped)
0 Antenna (tf equipped)
0 Cigarette Ibghter and clock (if equipped)
0 Remote control outside mirror (if equrpped)
0 Heater, defogger and air conditioner at various mode selec-
tions (if equlppedj
0 Sunroof (If equipped)
CHECK the following items
0 Presence of spare fuse
0 Upholstery and Interior finish
CHECK and ADJUST, If necessary, the followjng items:
IJ Operation and fit of windows
0 Pedal height and free play of brake and clutch pedal
0 Parking brake UNDER BONNET-ENGINE RUNNING AT
OPERATING TEMPERATURE
CHECK the following items:
0 Operation of Idle-up system for air condbtroner or power steer-
ing (if equrpped)
0 Automatic transaxle flurd levet
0 tnltial ignrtlon timing (except disel engine)
0 Idle speed
0 Operation of throttle positron. sensor (EGI engrne)
0 Operation of cold start device and glow plug warning light
(diesel engine only)
0 Operation of dash pbt (EGI.engine)
fTiGGJ
CHECK the following items.
0 Underside fuel, coolant and hydraulic Irnes, ftttlngs, connec-
tions and components for leaks
0 Trres for cuts or brurses
0 Steering Itnkage, suspensron, exhaust system and all under-
side hardware for .looseness or damage 1 ROAD TEST j
CHECK the following items
0 8rake operation
0 Clutch operation
0 Steering control
!ZI Operation of meters and gauges
Cl Squeaks, rattles or unusual noises
Cl Engine general performance
0 Emergency locking retractors 1 AFTER ROAD TEST ]
REMOVE the seat and floor mat protective covers
CHECK for the necessary owner information materials, took
and spare tire
m vehicle
93EOAX-002
-- MAIN Char3 t: In
A: PC R: F!t T: Ti! Emis! The ed : to t!

SCHEDULED MAINTENANCE SERVICES A
SCHEDULED MAINTENANCE SERVICES
MAINTENANCE TABLE
Chafi symbols:
1 : Inspect: Visual examination and/or functional measurement of system’s operation or
performance , A: Adjust: Examination resulting in adjustment or replacement
n
R: Replace or change
T: Tighten
REMARKS
After 80,000 km or 48 months, continue to follow the described maintenance at the recommended intervals.
As for * marked items in this maintenance chart, note the following points.
+ 1 Major service interval at 12 months/20,000 km (12,000 miles).
Lubrication service based on distance only 10,000 km (6,000 miles) not time.
l 2 Adjust or inspect alternator and water pump drive belt, and power steering and air conditioner drive belt
if equipped.
‘3 Replacement of the timing belt is required at every 100,000 km (60,000 mile). Failure to replace the tim-
ing bett may result in damage to the engine.
‘4 tf the vehicle is operated under any of the following conditions, it is suggested that the engine oil and
oil filter be changed more often than the recommended intervals.
a) Driving in dusty conditions. I
:
b) Extended periods of idling or low speed operation. i
i!
c) Driving for a prolonged periods in cold temperatures or regularly driving onty short distances.
*5 If the vehicle is operated in very dusty or sandy areas, inspect and, if necessary, replace more often
than at usual recommended intervals.
l 6 This IS a full function check of all electrical systems, i.e, atl
ltghts. washers (including condition of blades)
electric windows, sunroof, horn etc.
‘7 Replace every two years. $1
‘I
If there has been continuous hard driving, mountain
drivtng, or if the brakes are used extensively or the
vehicle is operated in extremely humid climates, the brake fluid should be changed annually.
Emission Control and Related Systems
The ignition and fuel systems are vitally important to the proper operation of the-emission control and relat-
ed system, as well as for efficient engine operation. It is strongly recommended that all servicing related
to these systems be done by your Authorised Mazda Dealer.
13EOAX-302 -4
I!
A-3

TROUBLESHOOTING GUiDE F3
15 ENGINE STALLS ON DECELERATION
IESCRIP-
l Engrne unexpectedly stops running dunng or after deceleration
[iON l Idle condition normal.
TROUBLESHOOT1NG HtNTS]
ingrne speed drops too much when releasrng accelerator
3 Idle-speed misadjustment @I Loose connector disconnected by force of deceleration
3 Fuel-cut contrd malfunction
TEP lNSPECTlON ACTION
1 1s idle condition normal? Yes Go to next step
tdle speed: 800 f 50 rpm (in neutral)
NO Adjust or perform Troubleshooting, Nos.
8-I 1 “ROUGH IDLE”
(Refer to Workshop Manual
(1203-I o-89F))
2 Is “00” displayed on Self-Diagnosis Checker Yes Go to next step
with ignition switch ON?
SYSTEM SELECT: 1 NO Service Code No. displayed
Check for cause (Refer to specified
check sequence) ET page F3-16
“88” flashes
Check ECU termrnal 1 F voltage
Voltage: Battery voltage
(ignition switch ON) r;r page F346
W:SELFTEST
e If OK, replace ECU CI page F3-3
4 If not OK, check wirtng
(ECU - Self-Diagnosis Checker)
3 Does Self-Diagnosis Checker Monitor Lamp with Yes Go to next step
lgnttlon switch UN show that switches operate
correctly?
NO Lamp not ON or OFF with specified
switch
Check for cause (Refer to specified
check sequence)
W: SEtF TEST Lamp slways ON
Check wiring between
(ECU terminal 1 D - Self-Diagnosis
Checker)
4 Are ECU ?erminal voltages OK? Yes Go to next step
(especially IV, 20, 20, ZU, 2V.
and 20) v page F346 No
Check for cause
5 Check for poor connection of foltowing parts YC?S Repair or replace
l ignrtion coil l Igniter l Olstribdor l High-tension lead
NO Go to next step l Injector. l Injector resistor l Ctrcuit-opening relay . l ECU
F3-35

F3 TROUBLESHOOTING GUIDE
STEP INSPECTION ACTlON
6 Is dashpot correctly adjusted? Yes Go to next step
c
Dashpot set speed: Approx. 3,500 rpm
No Adjust dashpot
7
Try known good ECU; does condition
Improve?
w page F3-3
13EOF3-336
16 ENGINE STALLS SUDDENLY (INTERMITTENT)
DESCRIP.
l Engine intermittently stops running
TION l Before stalling, engine conditron is OK
TROUBLESHOOTING HINTS]
@ intermittently no spark or no fuel injection caused by ve-
hlcle vibratron, acceleratton, or deceleration
l Poor connectlon in wiring harness
iTEP INSPECTION ACTfON
1 Is “00” displayed on Self-Oiagnoss Checker Yes Go to next step
with lgnltlon swrtch ON?
NO Service Code No. displayed
Check for cause (Refer to speclfled
check sequence).
Note CT page F3-16
l When checking wiring harness and
connectors, tap, move, and wiggle
suspect sensor and/or harness to
recreate problem
“88” flashes ’
Check ECU terminal IF voltage
Voltage: Battery voltage
{ignition swttch ON) w page F3-45
4 If OK, replace ECU
4 If not OK, check wiring
(ECU - Self-Diagnosis Checker)
2 Check for poor connection of foliowrng parts
Yes Reparr or replace
l lgnltfon coil l Igniter l Distributor l t-flgh-tensron lead
No Go to next step l Injector l Injector reststor l Circutt-opening relay l ECU
3 Are ECU terminal voltages OK? Yes Go to Troubleshbotrng No. 2
(especially 16, 2A, 2B, and 2C) .“CRANKS NORMALLY BUT WILL NOT
w page F3-45 START (NO COMBUSTION)”
w page F3-20
Note
. No Check for cause
l When. checking voltages, tap, move, and
wiggle harness and connector to recreate
problem
* lrlrl m-7
F3-36
7.8-l

PARTS INDEX
PARTS NAME PAGE
PARTS NAME PAGE
I KNOCK CONTROL UNIT...................30
KNOCK SENSOR.........................30 .82
.82
.82
.82
.82
.32
.26
.72
a LICENSE PLATE LIGHT...............48.5 0
B MAIN RELAY(FUEL INJ)
............... ..2 8
1 NEUTRAL SWITCH.......................3 2
$3 OIL PRESSURE SWITCH..................3 8
OXYGEN SENSOR........................2 8
J PANEL LIGHT CONTROL..................7 0
PARKING BRAKE SWITCH.................3 8
POSITION LIGHT....................44,5 0
POWER DDOR LOCK SWITCH...............7 6
POWER DDOR LOCK TIMER UNIT...........7 6
POWER DOOR LOCK ACTUATOR.............7 6
POWER OUTSIDE MIRROR MOTOR...........7 0
POWER OUTSIDE MIRROR SWITCH..........7 8
POWER STEERING PRESSURE SWITCH.......3 2
POWER WINDOW MAIN SWITCH.............7 4
POWER WINDOW MOTOR...................7 4
e
1 BACK-UP LIGHT SWITCH.................60
BACK-UP LIGHT....
BLOWER MOTOR.....:::::::::::::::::::’
.E
BLOWER SWITCH........................62
BRAKE FLUID SWITCH...................38
POWER WINDOW SWITCH..................74
J D REAR FOG LIGHT RELAY.
REAR FOG LIGHT SWITCH
REAR FOG LIGHT.......
REAR SPEAKER......... ................
................ zz
................
52
................
................ E
................ 42
............... .
..: 2
.Riik+‘::::::::..6 4
SWITCH.........6 4
................
................ :z
................ 62
............. 44, 48
I CIGARETTE LIGHTER..
CIRCUIT OPENING REL
CLUTCH SWITCH...
COMBINATION SWITCH:
CONDENSER.......
COOLING FAN MOTOR::
COOLING FAN RELAY..
COURTESY LAMP.....,
CPU................ . .64
/ii’::::::::::::::..2 8
..................
... 44, 46, 48, 50, 52, %
..................
.................. 2:
..................
.................. 2:
............... 42, 66
B DIAGNOSIS CONNECTOR.....
DIGITAL CLOCK...........
n-rnnc ............
............ E
............
............ %
............
............ ZE
TURN LIGHT....
WASHER MOTOR.. REAR
REAR
REAR
REAR
REAR
REAR
REAR
REAR
-ih .ER
-ER
RESISTOR ASSEMBLY..
RUNNING LIGHT RELAY
il SEAT WARMER...........
SEAT WARMER REALY.....
SEAT WARMER SWITCH....
SHORT CONNECTOR.......
SLIDING SUNROOF MOTOR.
SLIDING SUNROOF RELAY.
SLIDING SUNROOF SWITCH
SLIDING SUNROOF.......
SOLENOID RESISTOR.....
SOLENOID VALVES
PRC HIGH TEMP........
PRC LOW TEMP.........
PURGE CONTROL........
WASTEGATE............
SPEED SENSOR..........
SPOT LAMP.............
STARTER...............
STOPLIGHT CHECKER..... ........
........
........
........
........
........
........
........
........ ....... 84
.......
....... ::
.......
.... 66.2
.......
.... 66, Ei
.......
....... ........
........
........
........
........
........
........
........
........
........
.
. . . . . . z:
. . .
. . . . zoo
. 1 .
. . . . E
. . . .
56, ::
. . 56, 58
. . 56, 58
“J.“LJL................. DISTRIBUTOR ............
DOOR SPEAKER ........... .
DOOR SWITCH........: .... 8
3 ENGINE CONTROL UNIT............ ,28, 30. 32
3 FLASHER UNIT...
FRONT FOG LIGHT
FRONT FOG LIGHT
FRONT FOG LIGHT
FRONT SIDE TURN
FRONT TURN LIGH
FUEL METER.....
FUEL PUMP REALY
FUEL PUMP UNIT.
FUEL PUMP......
-. -- ............
............ 22 .
. . RiiA‘i 1
SWITCH
i&ii 1 ............ 52
............ .
............ 22
.....................
..................... %
.....................
..................... %
..................... 28 -
tust ....................
B
G SENSOR ................
13 HAZARD SWITCH............
HEADLIGHT CLEANER MOTOR..
HEADLIGHT CLEANER SWITCH.
HEADLIGHT LEVELING ACTUAT
HEADLIGHT LEVELING SWITCH
HEADLIGHT RELAY..........
ENI- IGHT. . . . . .
HORN RELAY...............
HORN SWITCH.............. ...
40, 46, 52, 64
: ........... 82
............ 54
........... .
..: ii
&::::::::..4 6
HORN..................I 1
HYDRAULIC UNIT ..........
01 IC REGURATOR ............
IG KEY CYLINDER LAMP ....
IGNITER .................
IGNITION COIL ...........
ILLUMINATION LAMP .......
AUDIO SYSTEM ...........
BLOWER SWITCH .......... ............
46
............ 44
......... 44, 46
............
............ E
............
............ E
...........
........... 2:
...........
........... 2
...........
........... 5:
...........
........... 5:
...........
........... 5::
...........
........... 5:
..........
.%
;ci:::::::.;;
........... CIGARETTE LIGHTER: ;.I:;::
FRONT FOG LIGHT SWITCH...
HAZARD SWITCH...........
HEADLIGHT CLEANER SWITCH:
HEADLIGHT LEVELING SWITCH
INSTRUMENT CLUSTER.......
REAR FOG LIGHT SWITCH....
REAR WINDOW DEFROSTER SW1
SEAT WARMER SWITCH.......
INDICATOR LAMP...........
...........
........... 33:: ...........
30 STOPLIGHT SWITCH ......
STOPLIGHT .............
0 TAChOMETER...........................3 8
TAILLIGHT.........................48,5 0
TEMP METER...........................3 8
THROTTLE SENSOR......................3 2
TRANSFER PUMP........................2 8
TRUNK COMPARTMENT LAMP SWITCH........6 8
TRUNK COMPARTMENT LAMP...............6 8
TURN SWITCH..........................5 4
q WARNING LAMP.........................3 8
WASHER LEVEL SENSOR..................3 8
WATER THERMOSENSOR................30,3 8
WATER THERMOSWITCH................... 6
WINDSHIELD WASHER MOTOR..............4 0
WINDSHIELD WASHER SWITCH.............4 0
WINDSHIELD WIPER MOTOR...............4 0
WINDSHIELD WIPER SWITCH..............4 0 INJECTOR..........:;.:::::
INJECTOR RESISTOR .........
INSTRUMENT CLUSTER .....
INTERIOR LAMP..........:::
ISC VALVE .................
. . . . . , . . . . .
. . . . . . . . . . . iz:
,..........
30