engine MAZDA MODEL 3 5-DOOR 2004 Workshop Manual

7-14
In Case of an Emergency
Overheating
Form No. 8S18-EA-03I
6. When cool, check the coolant level.If it ’s low, look for coolant leaks from
the radiator and hoses.
If you find a leak or other damage,
or if coolant is still leaking:
Stop the engine and call an Authorized
Mazda Dealer.
If you find no problems, the engine is
cool, and no leaks are obvious:
Carefully add coolant as required (page
8-15).
If the engine continues to overheat or
frequently overheats, have the cooling
system inspected. The engine could be
seriously damaged unless repairs are
made. Consult an Authorized Mazda
Dealer.
CAUTION
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7-15
In Case of an Emergency
Form No. 8S18-EA-03I
Emergency Starting
If the engine fails to start, it may be
flooded (excessive fuel in the engine).
Follow this procedure:
1. Depress the accelerator all the way and hold it there.
2. Turn the ignition switch to the START position and hold it there —for up to 10
seconds. If the engine starts, release the
key and accelerator immediately
because the engine will suddenly rev
up.
3. If the engine fails to start, crank it without depressing the accelerator —
for up to 10 seconds.
Starting a Flooded Engine
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7-17
In Case of an Emergency
Emergency Starting
Form No. 8S18-EA-03I
Keep Flames Away:
Flames and sparks near open battery cells are dangerous. Hydrogen gas, produced
during normal battery operation, could ignite and cause the battery to explode. An
exploding battery can cause serious burns and injuries. Keep all flames including
cigarettes and sparks away from open battery cells. When working near a battery, do
not allow metal tools to contact the positive ( ) or negative ( ) terminal of the
battery. Do not allow the positive ( ) terminal to contact the vehicle body.Battery-Related Explosion:
Flames and sparks near open battery cells are dangerous. Hydrogen gas, produced
during normal battery operation, could ignite and cause the battery to explode. An
exploding battery can cause serious burns and injuries. Keep all flames, including
cigarettes, and sparks away from open battery cells.
Low Fluid Level or Frozen Battery:
Jump-starting a frozen battery or one with a low fluid level is dangerous. It may
rupture or explode, causing serious injury.
Don’t jump-start a frozen battery or one with a low fluid level.
Connecting to Negative Terminal:
Connecting the end of the second cable to the negative ( ) terminal of the discharged
battery is dangerous.
A spark could cause the gas around the battery to explode and injure someone.
Connect the cable to a point away from the battery.
Connecting Jumper Cable to Moving Parts:
Connecting a jumper cable near or to moving parts (cooling fans, belts) is dangerous.
The cable could get caught when the engine starts and cause serious injury. Never
connect a jumper cable to or near any part that moves.
Use only a 12 V booster system. You can damage a 12 V starter, ignition system, and
other electrical parts beyond repair with a 24 V power supply (two 12 V batteries in
series or a 24 V motor generator set).
WARNING
CAUTION
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7-18
In Case of an Emergency
Emergency Starting
Form No. 8S18-EA-03I
1. For vehicle equipped with the engine cover, remove the engine cover.
2. Remove the battery cover from its front side. 3. Make sure the booster battery is 12 V
and that its negative terminal is
grounded.
4. If the booster battery is in another vehicle, don ’t allow the vehicles to
touch. Turn off the engine of the
vehicle with the booster battery and all
unnecessary electrical loads in both
vehicles.
5. Connect the jumper cables in the exact sequence as in the illustration.
Connect one end of a cable to the
positive terminal on the discharged
battery (1).
 Attach the other end to the positive
terminal on the booster battery (2).
 Connect one end of the other cable
to the negative terminal of the
booster battery (3).
 Connect the other end to a solid,
stationary, exposed metallic point
(for example, the right hand side
engine mounting bolt) away from
the discharged battery (4).
Connect cables in numerical order and disconnect in reverse order.
Jumper cables Dischargedbattery
Booster battery
Battery cover
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7-19
In Case of an Emergency
Emergency Starting
Form No. 8S18-EA-03I
6. Start the engine of the booster vehicle and run it a few minutes. Then start the
engine of the other vehicle.
7. When finished, carefully disconnect the cables in the reverse order
described in the illustration.
You can’t start a vehicle with an automatic
transaxle by pushing it.
NOTE
Verify that the engine cover is securely
installed.
Push-Starting
Towing a Vehicle to Start It:
Towing a vehicle to start it is
dangerous. The vehicle being towed
could surge forward when its engine
starts, causing the two vehicles to
collide. The occupants could be
injured. Never tow a vehicle to start it.
You shouldn ’t push-start a vehicle that
has a manual transaxle. It can damage
the emission control system.
WARNING
CAUTION
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8-1
Form No. 8S18-EA-03I
8Maintenance and Care
How to keep your Mazda in top condition.
Introduction ................................................................................... 8-2
Introduction ............................................................................... 8-2
Scheduled Maintenance ................................................................ 8-3
Scheduled Maintenance (North America) ................................. 8-3
Scheduled Maintenance (Except North America) ..................... 8-7
Owner Maintenance .................................................................... 8-10
Owner Maintenance Schedule ................................................. 8-10
Owner Maintenance Precautions ............................................. 8-11
Engine Compartment Overview .............................................. 8-12
Engine Oil ................................................................................ 8-13
Engine Coolant ........................................................................ 8-15
Brake/Clutch Fluid .................................................................. 8-18
Power Steering Fluid ............................................................... 8-19
Automatic Transaxle Fluid (ATF) ........................................... 8-20
Washer Fluid ............................................................................ 8-21
Body Lubrication ..................................................................... 8-22
Air Filter .................................................................................. 8-23
Wiper Blades ........................................................................... 8-24
Battery ..................................................................................... 8-28
Tires ......................................................................................... 8-31
Light Bulbs .............................................................................. 8-36
Fuses ........................................................................................ 8-46
Appearance Care ......................................................................... 8-51
How to Minimize Environmental Paint Damage ..................... 8-51
Exterior Care ........................................................................... 8-53
Interior Care ............................................................................ 8-57
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8-4
Maintenance and Care
Scheduled Maintenance
Form No. 8S18-EA-03I

Schedule 1
I
: Inspect and repair, clean, adjust, or replace if necessary.
R : Replace
L : Lubricate
ENGINE
COOLING SYSTEM
FUEL SYSTEM
IGNITION SYSTEM
CHASSIS and BODY
*1:According to state / provincial and federal regulations, failure to perform maintenance on these items will not void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage / kilometer period to ensure long-term reliability.
Maintenance Interval
(Number of months or
kilometers (miles), whichever comes first)Months 6 12182430364248
× 1000 km 12 24 36 48 60 72 84 96
× 1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
Engine valve clearance A u d i b l e i n s p e c t e v e r y 1 2 0 , 0 0 0 k m ( 7 5 , 0 0 0 m i l e s ) ,
if noisy, adjust
Drive belts (tension) I
Engine oil RRRRRRRR
Engine oil filter RRRRRRRR
Cooling system II
Engine coolant Replace at first 96,000 km (60,000 miles) or 4 years ;
after that, every 2 years
Air filter R
Fuel lines and hoses
*1II
Hoses and tubes for emission*1I
Spark plugs Replace every 120,000km (75,000miles)
Brake lines, hoses and connections II
Disc brakes IIII
Tire (Rotation) Rotate every 12,000km (7,500miles)
Steering operation and linkages II
Front and rear suspension and ball joints II
Driveshaft dust boots II
Exhaust system and heat shields Inspect every 72,000km (45,000miles) or 60 months
All locks and hinges LLLLLLLL
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8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8S18-EA-03I

Schedule 2
I
: Inspect and repair, clean, adjust, or replace if necessary.
R : Replace
L :Lubricate
ENGINE
COOLING SYSTEM
FUEL SYSTEM
IGNITION SYSTEM
ELECTRICAL SYSTEM
*1:According to state / provincial and federal regulations, failure to perform maintenance on these items will not void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage / kilometer period to ensure long-term reliability.
Maintenance Interval
(Number of months or kilometers (miles),
whichever comes first)Months 4 8 12 16 20 24 28 32 36 40 44 48
× 1000 km 8 1624324048566472808896
× 1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
Engine valve clearance Audible inspect every 120,000km (75,000miles), if noisy, adjust
Drive belts (tension) I
Engine oil Puerto Rico
Replace every 5,000 km (3,000 miles) or 3 months
Others RRRRRRRRRRRR
Engine oil filter RRRRRRRRRRRR
Cooling system II
Engine coolant R e p l a c e a t f i r s t 9 6 , 0 0 0 k m ( 6 0 , 0 0 0 m i l e s ) o r 4 y e a r s ;
after that, every 2 years
Engine coolant level IIIIIIIIIIII
Air filter Puerto Rico
RR
Others R
Fuel lines and hoses
*1II
Hoses and tubes for emission
*1I
Spark plugs Replace every 120,000km (75,000miles)
Function of all lights IIIIIIIIIIII
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8-7
Maintenance and Care
Scheduled Maintenance
Form No. 8S18-EA-03I
Emission control and related systems
The ignition and fuel systems are highly important to the emission control system and to
efficient engine operation. Don ’t tamper with them.
All inspections and adjustments must be made by an Authorized Mazda Dealer.
Scheduled Maintenance (Except North America)
NOTE
• After the prescribed period, continue to follow the described maintenance at the
recommended intervals.
• As the result of visual examination or functional measurement of a system
’s
operation (performance), correct, clean, or replace as required. (Inspect, and if
necessary replace the air filter)
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8-8
Maintenance and Care
Scheduled Maintenance
Form No. 8S18-EA-03I
I: Inspect: Inspect and clean, repair, adjust, or replace if necessary.
R : Replace
C : Clean
*1:Also inspect and adjust the power steering and air conditioner drive belts, if installed.
*2: If the vehicle is operated under any of the following conditions, change the engine oil and oil filter more often than recommended intervals.
a) Driving in dusty conditions
b) Extended periods of idling or low speed operation.
c) Driving for long period in cold temperatures or driving regularly at short distance only.
*3:If the vehicle is operated in very dusty or sandy areas, clean and if necessary, replace the air filter more often than the recommended intervals.
*4:If the brakes are used extensively (for example, continuous hard driving or mountain driving) or if the vehicle
is operated in extremely humid climates, change the brake fluid annually.
Maintenance
Interval
(Number of months or
kilometers
(miles), whichever comes first)Months 6 121824303642485460667278849096
× 1000 km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
×1000 miles6.25 12.518.752531.2537.543.755056.2562.568.757581.2587.593.75100
Engine valve clearance Audible inspect every 120,000km (75,000miles), if noisy, adjust
Drive belts
*1IIIIIIIIIIIIIIII
Engine oil*2RRRRRRRRRRRRRRRR
Engine oil filter*2RRRRRRRRRRRRRRRR
Cooling system IIIIIIII
Engine coolant Replace every 2 years
Air filter
*3CCRCCRCC
Spark plugs Replace every 120,000km (75,000miles)
Fuel filter RRRR
Fuel lines and hoses IIIIIIII
Evaporative system
(if installed) IIIIIIII
Battery electrolyte level and
specific gravity IIIIIIII
Brake lines, hoses and
connections IIIIIIII
Brake fluid
*4IIIRIIIRIIIRIIIR
Parking brake IIIIIIIIIIIIIIII
Power brake unit
(Brake booster) and hoses IIIIIIII
Disc brakes IIIIIIIIIIIIIIII
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