belt MAZDA MODEL 3 5-DOOR 2005 Workshop Manual

Black plate (158,1)
qSeat Belt Warning Beep
If the driver's seat belt is not fastened
when the ignition switch is turned to the
ON position, a beep sound will be heard
for about 6 seconds.
The beep sound will be heard again for
about 6 seconds every 30 seconds, for a
period of about 5 minutes if the driver's
seat belt is not fastened afterwards.
Refer to Seat Belt Warning Light/Beep
(page 5-37).
qIgnition Key Reminder
If the ignition switch is in the LOCK or
ACC position with the key inserted, a
continuous beep sound will be heard
when the driver's door is opened.
qLights-On Reminder
If lights are on and the key is removed
from the ignition switch, a continuous
beep sound will be heard when the
driver's door is opened.
qTire Inflation Pressure Warning
Beepí
The warning beep sound will be heard for
about 3 seconds when there is any
abnormality in tire inflation pressures
(page 5-22).
5-44
Driving Your Mazda
íSome models.
Warning/Indicator Lights and Beep Sounds
Mazda3_8T96-EA-04J_Edition3 Page158
Wednesday, May 11 2005 3:37 PM
Form No.8T96-EA-04J

Black plate (236,1)
WARNING
Keep Flames Away:
Flames and sparks near open battery cells are dangerous. Hydrogen gas, produced
during normal battery operation, could ignite and cause the battery to explode. An
exploding battery can cause serious burns and injuries. Keep all flames including
cigarettes and sparks away from open battery cells. When working near a battery, do
not allow metal tools to contact the positive (
) or negative () terminal of the
battery. Do not allow the positive (
) terminal to contact the vehicle body.
Battery-Related Explosion:
Flames and sparks near open battery cells are dangerous. Hydrogen gas, produced
during normal battery operation, could ignite and cause the battery to explode. An
exploding battery can cause serious burns and injuries. Keep all flames, including
cigarettes, and sparks away from open battery cells.
Low Fluid Level or Frozen Battery:
Jump-starting a frozen battery or one with a low fluid level is dangerous. It may
rupture or explode, causing serious injury.
Don't jump-start a frozen battery or one with a low fluid level.
Connecting to Negative Terminal:
Connecting the end of the second cable to the negative (
) terminal of the discharged
battery is dangerous.
A spark could cause the gas around the battery to explode and injure someone.
Connect the negative cable to a good ground point away from the battery.
Connecting Jumper Cable to Moving Parts:
Connecting a jumper cable near or to moving parts (cooling fans, belts) is dangerous.
The cable could get caught when the engine starts and cause serious injury. Never
connect a jumper cable to or near any part that moves.
CAUTION
Use only a 12 V booster system. You can damage a 12 V starter, ignition system, and
other electrical parts beyond repair with a 24 V power supply (two 12 V batteries in
series or a 24 V motor generator set).
7-16
In Case of an Emergency
Emergency Starting
Mazda3_8T96-EA-04J_Edition3 Page236
Wednesday, May 11 2005 3:39 PM
Form No.8T96-EA-04J

Black plate (246,1)
qSchedule 1
Maintenance Interval Number of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
ENGINE
Engine valve clearance Audible inspect every 120,000 km (75,000 miles), if noisy,
adjust
Drive belts (tension) I
Engine oil RRRRRRRR
Engine oil filter RRRRRRRR
COOLING SYSTEM
Cooling system II
Engine coolant FL22 type
*1Replace at first 192,000 km (120,000 miles) or 10 years ;
after that, every 96,000 km (60,000 miles) or 5 years
Others Replace at first 96,000 km (60,000 miles) or 4 years ;
after that, every 2 years
FUEL SYSTEM
Air filter R
Fuel lines and hoses
*2II
Hoses and tubes for emission*2I
IGNITION SYSTEM
Spark plugs Replace every 120,000 km (75,000 miles)
CHASSIS and BODY
Brake lines, hoses and connections I I
Disc brakes IIII
Tire (rotation) Rotate every 12,000 km (7,500 miles)
Steering operation and linkages I I
Front and rear suspension and ball joints I I
Driveshaft dust boots I I
Exhaust system and heat shields Inspect every 72,000 km (45,000 miles) or 60 months
All locks and hinges LLLLLLLL
8-4
Maintenance and Care
Scheduled Maintenance
Mazda3_8T96-EA-04J_Edition3 Page246
Wednesday, May 11 2005 3:39 PM
Form No.8T96-EA-04J

Black plate (248,1)
qSchedule 2
Maintenance Interval Number of months or kilometers (miles), whichever comes first
Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 16 24 32 40 48 56 64 72 80 88 96
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
ENGINE
Engine valve clearance Audible inspect every 120,000 km (75,000 miles), if noisy,
adjust
Drive belts (tension) I
Engine oil Puerto Rico Replace every 5,000 km (3,000 miles) or 3 months
Others
RRRRRRRRRRRR
Engine oil filter RRRRRRRRRRRR
COOLING SYSTEM
Cooling system II
Engine coolant FL22 type
*1Replace at first 192,000 km (120,000 miles) or 10 years ;
after that, every 96,000 km (60,000 miles) or 5 years
Others Replace at first 96,000 km (60,000 miles) or 4 years ;
after that, every 2 years
Engine coolant level IIIIIIIIIIII
FUEL SYSTEM
Air filter Puerto Rico R R
Others R
Fuel lines and hoses
*2II
Hoses and tubes for emission*2I
IGNITION SYSTEM
Spark plugs Replace every 120,000km (75,000miles)
ELECTRICAL SYSTEM
Function of all lights IIIIIIIIIIII
CHASSIS and BODY
Brake lines, hoses and connections I I
Brake and clutch fluid level IIIIIIIIIIII
Disc brakes IIII
Tire (rotation) Rotate every 8,000km (5,000miles)
Tire inflation pressure and tire wear IIIIIIIIIIII
Steering operation and linkages I I
Power steering fluid level IIIIIIIIIIII
Front and rear suspension and ball joints I I
Driveshaft dust boots I I
Exhaust system and heat shields Inspect every 72,000km (45,000miles) or 60 months
All locks and hinges LLLLLLLLLLLL
Washer fluid level IIIIIIIIIIII
8-6
Maintenance and Care
Scheduled Maintenance
Mazda3_8T96-EA-04J_Edition3 Page248
Wednesday, May 11 2005 3:39 PM
Form No.8T96-EA-04J

Black plate (251,1)
qSchedule
Maintenance
Interval Number of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96
×1000 km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 ×1000miles
6.25 12.5 18.752531.25 37.5 43.755056.25 62.5 68.757581.25 87.5 93.75100
Engine valve clearance Audible inspect every 120,000 km (75,000 miles), if noisy, adjust
Drive belts
*1IIIIIIIIIIIIIIII
Engine oil*2RRRRRRRRRRRRRRRR
Engine oil filter*2RRRRRRRRRRRRRRRR
Cooling system IIIIIIII
Engine coolant FL22
type
*3R
Others Replace every 2 years
Air filter
*4CCRCCRCC
Spark plugs
*5
Iridium
type Replace every 120,000 km (75,000 miles)
except
Iridium
type RRRR
Idle speed
(ZJ, ZY and Z6 engine) IIIIIIII
Fuel filter RRRR
Fuel lines and hoses IIIIIIII
Evaporative system (if installed) IIIIIIII
Battery electrolyte level and
specific gravity IIIIIIII
Brake lines, hoses and
connections IIIIIIII
Brake fluid
*6IIIRIIIRIIIRIIIR
Parking brake IIIIIIIIIIIIIIII
Power brake unit (brake booster)
and hoses IIIIIIII
Disc brakes IIIIIIIIIIIIIIII
Drum brakes (if installed) IIIIIIII
Power steering fluid, lines, hoses
and connections IIIIIIIIIIIIIIII
Steering operation and linkage IIIIIIII
Manual transaxle oil R
Automatic transaxle fluid level IIIIIIII
Front and rear suspension and
ball joints IIII
Driveshaft dust boots IIII
Maintenance and Care
Scheduled Maintenance
8-9
Mazda3_8T96-EA-04J_Edition3 Page251
Wednesday, May 11 2005 3:39 PM
Form No.8T96-EA-04J

Black plate (252,1)
MaintenanceInterval Number of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96
×1000 km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 ×1000miles
6.25 12.5 18.752531.25 37.5 43.755056.25 62.5 68.757581.25 87.5 93.75100
Exhaust system and heat shields Inspect every 80,000 km (50,000 miles)
Bolts and nuts on chassis and
body TTTTTTTT
All electrical system
*7IIIIIIII
Body condition
(for rust, corrosion and perfora-
tion) Inspect annually
Cabin air filter (if installed) RRRRRRRR
Tires (including spare tire)
(with inflation pressure adjust-
ment) IIIIIIII
Chart symbols
I:
Inspect: Inspect and clean, repair, adjust, or replace if necessary.
R: Replace
T: Tighten
C: Clean
Remarks
*1 Also inspect and adjust the power steering and air conditioner drive belts, if installed.
*2 If the vehicle is operated under any of the following conditions, change the engine oil and oil filter more often
than recommended intervals.
a) Driving in dusty conditions
b) Extended periods of idling or low speed operation.
c) Driving for long period in cold temperatures or driving regularly at short distance only.
*3 Use FL22 type coolant in vehicles with the inscription “FL22 ”on the radiator cap itself or the surrounding
area. Use FL22 when replacing the coolant.
*4 If the vehicle is operated in very dusty or sandy areas, clean and if necessary, replace the air filter more often than the recommended intervals.
*5 Verify the spark plug type from the spark plug itself. Refer to specifications on page 10-4.
*6 If the brakes are used extensively (for example, continuous hard driving or mountain driving) or if the vehicle is operated in extremely humid climates, change the brake fluid annually.
*7 This is a full function check of electrical systems such as lights, wiper and washer systems (including wiper blades), and power windows.
8-10
Maintenance and Care
Scheduled Maintenance
Mazda3_8T96-EA-04J_Edition3 Page252
Wednesday, May 11 2005 3:39 PM
Form No.8T96-EA-04J

Black plate (274,1)
Tires
For reasons of proper performance, safety,
and better fuel economy, always maintain
recommended tire inflation pressures and
stay within the recommended load limits
and weight distribution.
WARNING
Using Different Tire Types:
Driving your vehicle with different
types of tires is dangerous. It could
cause poor handling and poor
braking; leading to loss of control.
Except for the limited use of the
temporary spare tire, use only the
same type tires (radial, bias-belted,
bias-type) on all four wheels.
Using Wrong-Sized Tires:
Using any other tire size than what is
specified for your Mazda (page 10-7)
is dangerous. It could seriously affect
ride, handling, ground clearance, tire
clearance, and speedometer
calibration. This could cause you to
have an accident. Use only tires that
are the correct size specified for your
Mazda.
qTire Inflation Pressure
WARNING
Incorrect Tire Inflation:
Overinflation or underinflation of tires
is dangerous. Adverse handling or
unexpected tire failure could result in
a serious accident. Always inflate the
tires to the correct pressure (page
10-7).
The Tire Pressure Monitoring System
í
does not alleviate the need to check the
tire condition every day, including
whether the tires all look inflated properly.
Inspect all tire pressure monthly
(including the spare) when the tires are
cold. Maintain recommended pressures
for the best ride, top handling, and
minimum tire wear.
Refer to the specification charts (page
10-7).
8-32
Maintenance and Care
íSome models.
Owner Maintenance
Mazda3_8T96-EA-04J_Edition3 Page274
Wednesday, May 11 2005 3:39 PM
Form No.8T96-EA-04J

Black plate (302,1)
To keep the fabric looking clean and
fresh, take care of it. Otherwise its color
will be affected, it can be stained easily,
and its fire-resistance may be reduced.
CAUTION
Use only recommended cleaners and
procedures. Others may affect
appearance and fire-resistance.
Piano black panelí
The following parts are fitted with panels
that have been treated with a special
coating that resists scratching.
lInstrument panel side garnish
lSteering wheel (partial)
When the panel needs to be cleaned, use a
soft cloth to wipe off dirt from the surface.
NOTE
Scratches or nicks on the panels
resulting from the use of a hard brush or
cloth may not be repairable.
q Cleaning the Lap/Shoulder Belt
Webbing
Clean the webbing with a mild soap
solution recommended for upholstery or
carpets. Follow instructions. Don't bleach
or dye the webbing; this may weaken it.
After cleaning the belts, thoroughly dry
the belt webbing and make sure there is
no remaining moisture before retracting
them.
WARNING
Damaged Seat Belt:
Using damaged seat belts is
dangerous. In a collision, damaged
belts cannot provide adequate
protection. Have an Authorized Mazda
Dealer replace damaged belts
immediately.
qCleaning the Window Interiors
If the windows become covered with an
oily, greasy, or waxy film, clean them
with glass cleaner. Follow the directions
on the container.
CAUTION
Don't scrape or scratch the inside of the
rear window. You may damage the rear
window defroster grid.
8-60
Maintenance and Care
íSome models.
Appearance Care
Mazda3_8T96-EA-04J_Edition3 Page302
Wednesday, May 11 2005 3:39 PM
Form No.8T96-EA-04J

Black plate (332,1)
A
Add-On Non-Genuine Parts and
Accessories ....................................... 9-13
Air Bag Systems ............................... 2-38
Air Filter ............................................ 8-24
Antenna ............................................. 6-10
Anti-Lock Brake System (ABS) ......... 5-6Warning light ............................... 5-7
Appearance Care ............................... 8-54
Ashtray .............................................. 6-43
Audio System ................................... 6-10 Audio control switch .................. 6-34
Operating tips for audio
system ........................................ 6-10
Safety certification ..................... 6-37
Automatic Transaxle Driving tips ................................ 5-16
Fluid ........................................... 8-21
Manual shift mode ..................... 5-13
Shift-lock override ..................... 5-12
Shift-lock system ....................... 5-12
Transaxle ranges ......................... 5-11
B
BatteryEmergency starting .................... 7-14
Maintenance ............................... 8-29
Specifications ............................. 10-4
Beep Sounds
Ignition key reminder ................. 5-44
Beeps Lights-on reminder ..................... 5-44
Seat belt warning beep Sounds ... 5-44
Tire inflation pressure warning
beep ............................................ 5-44
Before Starting the Engine .................. 4-6 After getting in ............................. 4-6
Before getting in .......................... 4-6
B
Body Lubrication .............................. 8-24
Bottle Holder ..................................... 6-45
Brake/Clutch
Fluid ........................................... 8-20
Brakes Anti-lock brake system (ABS) ..... 5-6
Brakes assist ................................. 5-8
Foot brake .................................... 5-4
Parking brake ............................... 5-5
Warning light ............................... 5-6
Break-In Period ................................... 4-7
Bulb Replacement ............................. 8-37
C
Capacities .......................................... 10-5
Carbon Monoxide ............................... 4-5
Cargo Securing Loops ...................... 6-46
Cargo Sub-Compartment .................. 6-46
Catalytic Converter ............................. 4-3
Cell Phones ....................................... 9-14
Center Console .................................. 6-46
Child Restraint Child restraint precautions ......... 2-21
Installing child-restraint
systems ....................................... 2-25
LATCH child-restraint
systems ....................................... 2-33
Child Safety Locks for Rear Doors ..... 3-9
Cigarette Lighter ............................... 6-43
Climate Control System ...................... 6-2 Gas specifications ...................... 10-6
Clock ................................................. 6-42
Cruise Control ................................... 5-18
Cup Holder ........................................ 6-44
Customer Assistance ........................... 9-2
11-2
Index
Mazda3_8T96-EA-04J_Edition3 Page332
Wednesday, May 11 2005 3:40 PM
Form No.8T96-EA-04J

Black plate (335,1)
P
Parking Brake ..................................... 5-5
Parking in an Emergency .................... 7-2
Power Door Locks .............................. 3-8
Power Steering .................................. 5-17Fluid ........................................... 8-21
Power steering malfunction indicator
light ............................................ 5-17
Power Windows ................................ 3-17
Push-Starting ..................................... 7-18
R
Rear Door Child Safety Locks ............ 3-9
Rear Seat ............................................. 2-5
Rear Window Defroster .................... 5-53
Rear Window Washer ....................... 5-53
Rear Window Wiper .......................... 5-53
Rearview Mirror ................................ 3-30
Recreational Towing ......................... 7-22
Registering Your Vehicle in A Foreign
Country ............................................. 9-12
Rocking the Vehicle ............................ 4-8
S
Safety Defects, Reporting ................. 9-18
Seat Belt System Automatic locking ...................... 2-11
Belt minder ................................. 2-20
Center-rear position .................... 2-16
Emergency locking .................... 2-11
Except center-rear position ......... 2-12
Extender ..................................... 2-18
Pregnant women ........................ 2-10
Pretensioner and load limiting .... 2-14
Seat belt precautions .................... 2-9
Warning light/beep ..................... 2-19
S
SeatsFront seat ...................................... 2-2
Rear seat ....................................... 2-5
Security System Immobilizer system .................... 3-24
Theft-deterrent system ............... 3-27
Service Publications .......................... 9-20
Spare Tire and Tool Storage ................ 7-3
Specifications .................................... 10-4
Speedometer ...................................... 5-28
SRS Air Bags
How the Air Bags Work ............. 2-45
Supplemental restraint systems
precautions ................................. 2-38
Starting the Engine .............................. 5-3
Steering Wheel .................................. 3-29
Horn ........................................... 5-54
Storage Compartments ...................... 6-45 Cargo securing loops .................. 6-46
Cargo sub-compartment ............. 6-46
Center console ............................ 6-46
Flexible Floor Board .................. 6-47
Glove box ................................... 6-45
Sunshade ........................................... 3-23
Sunvisors .......................................... 6-38
T
Tachometer ........................................ 5-30
Temporary Spare Tire ....................... 8-34
Theft-Deterrent System ..................... 3-27
Tiedown Hook .......................................... 7-20
Tire Pressure Monitoring System ...... 5-22 System error activation .............. 5-24
Tire pressure monitoring system
warning light .............................. 5-23
Tires and wheels ......................... 5-25
Index
11-5
Mazda3_8T96-EA-04J_Edition3 Page335
Wednesday, May 11 2005 3:40 PM
Form No.8T96-EA-04J