engine MAZDA MODEL 5 2008 Repair Manual

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CAUTION
Follow these instructions when
towing the vehicle with all wheels on
the ground.
1. Shift to neutral (MT), or the Nposition (AT).
2. Turn the ignition switch to the ACC position to prevent the steering
from locking up.
3. Release the parking brake.
Remember that power assist for the
brakes and steering will not be
available when the engine is not
running.
Tiedown Hooks
CAUTION
Don't use the tiedown hooks under
the front and rear for towing.
They are designed ONLY for tying
down the vehicle when it's being
transported. Using them for towing
will damage the bumper.
q Tiedown Hook-Front
1. Remove the tiedown eyelet, lug
wrench, and jack lever from the trunk
(page 7-3).
2. Wrap the jack lever with a soft cloth to prevent damage to the bumper and
open the cap located on the front
bumper.
CAUTION
The cap cannot be completely
removed. Do not use excessive force
as it may damage the cap or scratch
the painted bumper surface.
In Case of an Emergency
Emergency Towing
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8Maintenance and Care
How to keep your Mazda in top condition.
Introduction .................................................................................. 8-2Introduction ............................................................................... 8-2
Scheduled Maintenance ................................................................ 8-3 Scheduled Maintenance (USA, Canada, and Puerto Rico) ....... 8-3
Scheduled Maintenance (Mexico) ............................................. 8-8
Owner Maintenance ................................................................... 8-15 Owner Maintenance Schedule ................................................ 8-15
Owner Maintenance Precautions ............................................. 8-16
Engine Compartment Overview .............................................. 8-17
Engine Oil ............................................................................... 8-18
Engine Coolant ....................................................................... 8-20
Brake/Clutch Fluid .................................................................. 8-22
Power Steering Fluid ............................................................... 8-23
Automatic transaxle Fluid (ATF) ............................................ 8-23
Washer Fluid ........................................................................... 8-24
Body Lubrication .................................................................... 8-25
Wiper Blades ........................................................................... 8-26
Battery ..................................................................................... 8-29
Tires ........................................................................................ 8-31
Light Bulbs ............................................................................. 8-35
Fuses ....................................................................................... 8-42
Appearance Care ........................................................................ 8-48 How to Minimize Environmental Paint Damage .................... 8-48
Exterior Care ........................................................................... 8-50
Interior Care ............................................................................ 8-53
8-1
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qSchedule 1
Maintenance Interval Number of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
ENGINE
Engine valve clearance Audible inspect every 120,000 km (75,000 miles), if noisy,
adjust
Drive belts I
Engine oil RRRRRRRR
Engine oil filter RRRRRRRR
COOLING SYSTEM
Engine coolant FL22 type
*1Replace at first 192,000 km (120,000 miles) or 10 years; after
that, every 96,000 km (60,000 miles) or 5 years
Others Replace at first 96,000 km (60,000 miles) or 4 years; after that,
every 2 years
FUEL SYSTEM
Air filter R
Fuel lines and hoses
*2II
Hoses and tubes for emission*2I
IGNITION SYSTEM
Spark plugs Replace every 120,000 km (75,000 miles)
CHASSIS and BODY
Brake lines, hoses and connections I I
Disc brakes IIII
Tire (Rotation) Rotate every 12,000 km (7,500 miles)
Steering operation and linkages I I
Front and rear suspension, ball joints and wheel
bearing axial play II
Driveshaft dust boots I I
Bolts and nuts on chassis and body T T
Exhaust system and heat shields Inspect every 72,000 km (45,000 miles) or 5 years
All locks and hinges LLLLLLLL
8-4
Maintenance and Care
Scheduled Maintenance
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qSchedule 2
Maintenance Interval Number of months or kilometers (miles), whichever comes first
Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 16 24 32 40 48 56 64 72 80 88 96 ×1000miles 5 1015202530354045505560
ENGINE
Engine valve clearance Audible inspect every 120,000 km (75,000 miles), if noisy, adjust
Drive belts I
Engine oil Puerto
Rico
Replace every 5,000 km (3,000 miles) or 3 months
Others RRRRRRRRRRRR
Engine oil filter RRRRRRRRRRRR
COOLING SYSTEM
Engine coolant FL22
type
*1Replace at first 192,000 km (120,000 miles) or 10 years; after that, every
96,000 km (60,000 miles) or 5 years
Others Replace at first 96,000 km (60,000 miles) or 4 years; after that, every 2
years
Engine coolant level I I I IIIIIIIII
FUEL SYSTEM
Air filter Puerto
Rico
RR
Others R
Fuel lines and hoses
*2II
Hoses and tubes for emission*2I
IGNITION SYSTEM
Spark plugs Replace every 120,000 km (75,000 miles)
ELECTRICAL SYSTEM
Function of all lights I I I IIIIIIIII
8-6
Maintenance and Care
Scheduled Maintenance
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qSchedule 1
Maintenance Interval Number of months or kilometers, whichever comes first
Months 6 12 18 24 30 36 42 48 54 60 66 72
×1000 km 10 20 30 40 50 60 70 80 90 100 110 120
ENGINE
Engine valve clearance Audible inspect every 120,000 km, if noisy, adjust
Drive belts II I
Engine oil RRRRRRRRRRRR
Engine oil filter RRRRRRRRRRRR
COOLING SYSTEM
Cooling system II I
Engine coolant FL22
type
*1Replace at first 190,000 km or 10 years; after that, every 60,000 km or 3
years
Others RRR
FUEL SYSTEM
Air filter R R R R R R
Fuel lines and hoses I
*2I*2I
Hoses and tubes for emission I*2I*2I
Fuel filter R R R
IGNITION SYSTEM
Spark plugs Replace every 60,000 km
CHASSIS and BODY
Brake lines, hoses and connections I I I I I I
Brake fluid level I I I I I I I I I
Brake fluid R R R
Disc brakes I I I IIIIIIIII
Tire (Rotation) Rotate every 10,000 km
Tire inflation pressure and tire wear I I I IIIIIIIII
Steering operation and linkages I I I IIIIIIIII
Power steering fluid level I I I IIIIIIIII
Front and rear suspension, ball joints
and wheel bearing axial play IIIIII
Driveshaft dust boots I I I I I I
Bolts and nuts on chassis and body T T T T T T
Exhaust system and heat shields I I I I I I
All locks and hinges L L LLLLLLLLLL
Washer fluid level I I I IIIIIIIII
Maintenance and Care
Scheduled Maintenance
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qSchedule 2
Maintenance Interval Number of months or kilometers, whichever comes first
Months 3 6 9 12 15 18 21 24 27 30 33 36
×1000 km 5 10 15 20 25 30 35 40 45 50 55 60
ENGINE
Engine valve clearance Audible inspect every 120,000 km, if noisy, adjust
Drive belts I
Engine oil RRRRRRRRRRRR
Engine oil filter RRRRRRRRRRRR
COOLING SYSTEM
Cooling system I
Engine coolant FL22
type
*1Replace at first 190,000 km or 10 years; after that, every 60,000 km or 3
years
Others R
Engine coolant level I I IIIIIIIIII
FUEL SYSTEM
Air filter C R C R C R
Fuel lines and hoses I
*2
Hoses and tubes for emissionI*2
Fuel filter R
IGNITION SYSTEM
Spark plugs Replace every 60,000 km
ELECTRICAL SYSTEM
Function of all lights I I IIIIIIIIII
CHASSIS and BODY
Brake lines, hoses and connections II I
Brake fluid level I I I I I
Brake fluid R
Disc brakes I I I I I I
Tire (Rotation) Rotate every 10,000 km
Tire inflation pressure and tire wear I I I I I I
Steering operation and linkages I I I I I I
Power steering fluid level I I I I I I
Front and rear suspension, ball joints
and wheel bearing axial play III
Driveshaft dust boots II I
Bolts and nuts on chassis and body TTT
Exhaust system and heat shields II I
All locks and hinges L L L L L L
Washer fluid level I I I I I I
Maintenance and Care
Scheduled Maintenance
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(Cont.)Maintenance Interval Number of months or kilometers, whichever comes first
Months 39 42 45 48 51 54 57 60 63 66 69 72
×1000 km 65 70 75 80 85 90 95 100 105 110 115 120
ENGINE
Engine valve clearance Audible inspect every 120,000 km, if noisy, adjust
Drive belts I I
Engine oil RRRRRRRRRRRR
Engine oil filter RRRRRRRRRRRR
COOLING SYSTEM
Cooling system I I
Engine coolant FL22
type
*1Replace at first 190,000 km or 10 years; after that, every 60,000 km or 3
years
Others R R
Engine coolant level I I IIIIIIIIII
FUEL SYSTEM
Air filter C R C R C R
Fuel lines and hoses I
*2I
Hoses and tubes for emission I*2I
Fuel filter R R
IGNITION SYSTEM
Spark plugs Replace every 60,000 km
ELECTRICAL SYSTEM
Function of all lights I I IIIIIIIIII
CHASSIS and BODY
Brake lines, hoses and connections II I
Brake fluid level II I I
Brake fluid RR
Disc brakes I I I I I I
Tire (Rotation) Rotate every 10,000 km
Tire inflation pressure and tire wear I I I I I I
Steering operation and linkages I I I I I I
Power steering fluid level I I I I I I
Front and rear suspension, ball joints
and wheel bearing axial play III
Driveshaft dust boots II I
Bolts and nuts on chassis and body TTT
Exhaust system and heat shields II I
All locks and hinges L L L L L L
Washer fluid level I I I I I I
Maintenance and Care
Scheduled Maintenance
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Owner Maintenance Schedule
The owner or a qualified service technician should make these vehicle inspections at the
indicated intervals to ensure safe and dependable operation.
Bring any problem to the attention of an Authorized Mazda Dealer or qualified service
technician as soon as possible.
qWhen Refueling
lBrake and clutch fluid level (page 8-22)lEngine coolant level (page 8-20)lEngine oil level (page 8-19)lWasher fluid level (page 8-24)
qAt Least Monthly
Tire inflation pressures (page 8-31)
qAt Least Twice a Year (For Example, Every Spring and Fall)
lAutomatic transaxle fluid level (page 8-23)lPower steering fluid level (page 8-23)
You can do the following scheduled maintenance items if you have some mechanical
ability and a few basic tools and if you closely follow the directions in this manual.
lEngine coolant (page 8-20)lEngine oil (page 8-18)
Maintenance and Care
Owner Maintenance
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Owner Maintenance Precautions
Improper or incomplete service may result in problems. This section gives instructions only
for items that are easy to perform.
As explained in the Introduction (page 8-2), several procedures can be done only by a
qualified service technician with special tools.
Improper owner maintenance during the warranty period may affect warranty coverage.
For details, read the separate Mazda Warranty statement provided with the vehicle. If
you're unsure about any servicing or maintenance procedure, have it done by an
Authorized Mazda Dealer.
There are strict environmental laws regarding the disposal of waste oil and fluids. Please
dispose of your waste properly and with due regard to the environment.
We recommend that you entrust the oil and fluid changes of your vehicle to an Authorized
Mazda Dealer.
WARNING
Do not perform maintenance work if you lack sufficient knowledge and experience or
the proper tools and equipment to do the work. Have maintenance work done by a
qualified technician:Performing maintenance work on a vehicle is dangerous if not done properly. You
can be seriously injured while performing some maintenance procedures.
If you must run the engine while working under the hood, make certain that you
remove all jewelry (especially rings, bracelets, watches, and necklaces) and all
neckties, scarves, and similar loose clothing before getting near the engine or cooling
fan which may turn on unexpectedly: Working under the hood with the engine running is dangerous. It becomes even
more dangerous when you wear jewelry or loose clothing.
Either can become entangled in moving parts and result in injury.
Turn off the ignition switch and make sure the fan is not running before attempting
to work near the cooling fan: Working near the cooling fan when it is running is dangerous. The fan could
continue running indefinitely even if the engine has stopped and the engine
compartment temperature is high. You could be hit by the fan and seriously injured.
8-16
Maintenance and Care
Owner Maintenance
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Engine Compartment Overview
Engine oil-filler cap
Power steering
fluid reservoir
Engine oil dipstick
Cooling System Cap Automatic transaxle fluid-level
dipstick (only for automatic transaxle)
Fuse block
Brake/Clutch fluid
reservoir
Battery
Engine coolant reservoir
Windshield
washer fluid
reservoir
Maintenance and Care
Owner Maintenance
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