brake MAZDA MODEL 5 2015 Service Manual

Black plate (344,1)
qSchedule 2
Maintenance Interval Number of months or kilometers, whichever comes first
Months 3 6 9 12 15 18 21 24 27 30 33 36
×1000 km 5 10 15 20 25 30 35 40 45 50 55 60
ENGINE
Engine valve clearance Audibly inspect every 120,000 km, if noisy, adjust
Drive belts I
Engine oil RRRRRRRRRRRR
Engine oil filter RRRRRRRRRRRR
COOLING SYSTEM
Cooling system I
Engine coolant FL22 type
*1Replace at first 200,000 km or 10 years; after that, every
100,000 km or 5 years
Others R
Engine coolant level IIIIIIIIIIII
FUEL SYSTEM
Air filter CRCRCR
Fuel lines and hoses I
*2
Hoses and tubes for emissionI*2
Fuel filterReplace every 60,000 km
IGNITION SYSTEM
Spark plugs Replace every 120,000 km
ELECTRICAL SYSTEM
Function of all lights IIIIIIIIIIII
CHASSIS and BODY
Brake lines, hoses and connections III
Brake fluid level I I II I
Brake fluid R
Disc brakes IIIIII
Tire (Rotation) Rotate every 10,000 km
Tire inflation pressure and tire wear IIIIII
Steering operation and linkages IIIIII
Power steering fluid level IIIIII
Front and rear suspension, ball joints and wheel
bearing axial play III
Driveshaft dust boots III
Bolts and nuts on chassis and body TTT
Exhaust system and heat shields III
All locks and hinges LLLLLL
Washer fluid level IIIIII
8-12
Maintenance and Care
Scheduled Maintenance
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(Cont.)Maintenance Interval Number of months or kilometers, whichever comes first
Months 39 42 45 48 51 54 57 60 63 66 69 72
×1000 km 65 70 75 80 85 90 95 100 105 110 115 120
ENGINE
Engine valve clearance Audibly inspect every 120,000 km, if noisy, adjust
Drive belts II
Engine oil RRRRRRRRRRRR
Engine oil filter RRRRRRRRRRRR
COOLING SYSTEM
Cooling system II
Engine coolant FL22 type
*1Replace at first 200,000 km or 10 years; after that, every
100,000 km or 5 years
Others R R
Engine coolant level IIIIIIIIIIII
FUEL SYSTEM
Air filter CRCRCR
Fuel lines and hoses I
*2I
Hoses and tubes for emission I*2I
Fuel filter Replace every 60,000 km
IGNITION SYSTEM
Spark plugs Replace every 120,000 km
ELECTRICAL SYSTEM
Function of all lights IIIIIIIIIIII
CHASSIS and BODY
Brake lines, hoses and connections III
Brake fluid level II I I
Brake fluid RR
Disc brakes IIIIII
Tire (Rotation) Rotate every 10,000 km
Tire inflation pressure and tire wear IIIIII
Steering operation and linkages IIIIII
Power steering fluid level IIIIII
Front and rear suspension, ball joints and wheel
bearing axial play III
Driveshaft dust boots III
Bolts and nuts on chassis and body TTT
Exhaust system and heat shields III
All locks and hinges LLLLLL
Washer fluid level IIIIII
8-14
Maintenance and Care
Scheduled Maintenance
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Owner Maintenance Schedule
The owner or a qualified service technician should make these vehicle inspections at the
indicated intervals to ensure safe and dependable operation.
Bring any problem to the attention of an Authorized Mazda Dealer or qualified service
technician as soon as possible.
qWhen Refueling
lBrake and clutch fluid level (page 8-24)lEngine coolant level (page 8-22)lEngine oil level (page 8-21)lWasher fluid level (page 8-26)
qAt Least Monthly
Tire inflation pressures (page 8-37)
qAt Least Twice a Year (For Example, Every Spring and Fall)
lAutomatic transaxle fluid level (page 8-25)lPower steering fluid level (page 8-24)
You can do the following scheduled maintenance items if you have some mechanical
ability and a few basic tools and if you closely follow the directions in this manual.
lEngine coolant (page 8-22)lEngine oil (page 8-20)
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Maintenance and Care
Owner Maintenance
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Black plate (351,1)
Engine Compartment Overview
BatteryBrake/Clutch fluid reservoir
Engine oil-filler cap
Windscreen washer fluid reservoir Engine oil dipstick
Engine coolant reservoir
Fuse block
Power steering fluid reservoir Cooling system cap
Automatic transaxle fluid-level dipstick
(Only for automatic transaxle)
Maintenance and Care
Owner Maintenance
8-19
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Brake/Clutch Fluid
qInspecting Brake/Clutch Fluid Level
WARNING
If the brake/clutch fluid level is low,
have the brakes inspected:A low brake/clutch fluid level is
dangerous.
A low level could indicate brake
lining wear or a brake system leak
which could cause the brakes to fail
and lead to an accident.
The brakes and clutch draw fluid from the
same reservoir.
Inspect the fluid level in the reservoir
regularly. It should be kept between the
MAX and MIN lines.
The level normally drops with
accumulated distance, a condition
associated with wear of brake and clutch
linings. If it is excessively low, have the
brake/clutch system inspected by an
Authorized Mazda Dealer.
Power Steering Fluid
q Inspecting Power Steering Fluid
Level
CAUTION
To avoid damage to the power
steering pump, do not operate the
vehicle for long periods when the
power steering fluid level is low.
Inspect the fluid level in the reservoir at
each engine oil change with the engine off
and cold.
The level must be kept between MIN and
MAX.
Visually examine the lines and hoses for
leaks and damage.
If the fluid decreases significantly or the
fluid level is around MIN or lower than
MIN, consult an Authorized Mazda
Dealer to have the vehicle inspected.
8-24
Maintenance and Care
Owner Maintenance
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Automatic Transaxle Fluid
(ATF)
í
qInspecting Automatic Transaxle
Fluid Level
The automatic transaxle fluid level should
be inspected regularly. Measure it as
described below.
CAUTION
Always check the automatic
transaxle fluid level according to the
following procedure. If the procedure
is not done correctly, the automatic
transaxle fluid level cannot be
measured accurately which could
lead to automatic transaxle damage.
1. Park on a level surface and set the parking brake firmly.
2. Make sure there is no ATF leakage from the ATF hose or the housing.
3. Shift the shift lever to the park position (P), start the engine and warm it up.
CAUTION
Do not shift the shift lever while the
engine is warming up. If the ATF level
is extremely low, the automatic
transaxle could be damaged.
4. While the engine is still idling, pull out the dipstick and wipe it clean, and then
reinsert it.
5. Check the ATF level. If the ATF level does not reach 5 mm (0.2 in) from the
end of the dipstick, consult an
Authorized Mazda Dealer to have the
vehicle inspected.
CAUTION
If there is no ATF adhering to the
dipstick even after the engine has
been warmed up, do not drive the
vehicle. Otherwise, the automatic
transaxle could be damaged.
6. With the brake pedal depressed, shift the shift lever from the park position
(P) to drive position (D) at intervals of
several seconds, and then shift to the
park position (P) again.
7. Drive 5 km (4 mile) or more in a city.
8. Park on a level surface, shift the shift lever to the park position (P) and set
the parking brake firmly.
9. While the engine is still idling, pull out the dipstick and wipe it clean, and then
reinsert it.
10. Check the ATF level. The proper fluid level indicated on the dipstick should
be as follows.
Full
OK
Low
Maintenance and Care
Owner Maintenance
8-25íSome models.
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Light Bulbs
Headlights (Low beam)Headlights (High beam)
High-mount brake light Fog lights
Front turn signal lights/Front side-marker
lights/Parking lights
Side turn signal lights
Some models.
License plate lights Brake lights/Taillights/Rear side-
marker lights
Overhead light/Map lights (Front)
Overhead light (Rear)
Luggage compartment light
Rear turn signal lights Reverse lights
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Maintenance and Care
Owner Maintenance
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NOTElTo replace the bulb, contact an Authorized
Mazda Dealer
lIf the halogen bulb is accidentally touched,
it should be cleaned with rubbing alcohol
before being used.
lUse the protective cover and carton of the
replacement bulb to dispose of the old bulb
promptly out of the reach of children.
Front turn signal lights/Front side-
marker lights/Parking lights
1. Make sure the ignition is switched off,and the headlight switch is off.
2. Lift the hood.
3. Turn the socket and bulb assembly counterclockwise and remove it.
4. Remove the bulb by pressing it in slightly and turning it
counterclockwise.
5. Install the new bulb in the reverse orderof the removal procedure.
Side turn signal lightsí
Due to the complexity and difficulty of
the procedure, the LED bulbs must be
replaced by an Authorized Mazda Dealer. NOTE
LED bulb replacement is not possible because
it is built into the unit. Replace the unit.
Brake lights/Taillights/Rear side-
marker lights, Rear turn signal lights
1. Make sure the ignition is switched off,
and the headlight switch is off.
2. Turn the bolts counterclockwise and remove them.
3. Pull the upper part of the cover around
the clip outward to detach the clip.
Clip
8-46
Maintenance and Care
íSome models.
Owner Maintenance
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4. Pull the unit rearward to remove it.
5. Turn the socket and bulb assemblycounterclockwise and remove it.
6. Disconnect the bulb from the socket.
Brake lights/Taillights/Rear side-
marker lights
Rear turn signal lights
7. Install the new bulb in the reverse order of the removal procedure.
NOTE
To install the unit, insert the hooks (2
locations) on the unit side into the clips on the
vehicle side, and install the unit.
Clip
Hook
Reverse lights
1. Make sure the ignition is switched off, and the headlight switch is off.
Maintenance and Care
Owner Maintenance
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2. Remove the cover with a cloth-wrapped flathead screwdriver to the
cover.
3. Turn the socket and bulb assemblycounterclockwise and remove it.
4. Disconnect the bulb from the socket.
5. Install the new bulb in the reverse order of the removal procedure.
High-mount brake light
Due to the complexity and difficulty of
the procedure, the LED bulbs must be
replaced by an Authorized Mazda Dealer.
NOTE
LED bulb replacement is not possible because
it is built into the unit. Replace the unit.
License plate lights
1. Make sure the ignition is switched off,and the headlight switch is off.
2. Wrap a flathead screwdriver with a soft cloth to prevent damage to the lens,
and then remove the lens by carefully
prying on the edge of the lens with a
flathead screwdriver.
3. Disconnect the bulb by pulling it out.
4. Install the new bulb in the reverse orderof the removal procedure.
8-48
Maintenance and Care
Owner Maintenance
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