ignition MAZDA MODEL 6 2005 (in English) Repair Manual

Black plate (244,1)
Starting a Flooded Engine
If the engine fails to start, it may be
flooded (excessive fuel in the engine).
Follow this procedure:
1. Depress the accelerator all the way and
hold it there.
2. Turn the ignition switch to the START
position and hold it there―for up to 10
seconds. If the engine starts, release the
key and accelerator immediately
because the engine will suddenly rev
up.
3. If the engine fails to start, crank it
without depressing the accelerator―for
up to 10 seconds.
7-16
In Case of an Emergency
Emergency Starting
Mazda6_8T56-EC-04G_Edition2 Page244
Monday, November 15 2004 4:35 PM
Form No.8T56-EC-04G

Black plate (246,1)
WARNING
Low Fluid Level or Frozen Battery:
Jump-starting a frozen battery or one with a low fluid level is dangerous. It may
rupture or explode, causing serious injury.
Don't jump-start a frozen battery or one with a low fluid level.
Connecting to Negative Terminal:
Connecting the end of the second cable to the negative () terminal of the discharged
battery is dangerous.
A spark could cause the gas around the battery to explode and injure someone.
Connect the cable to a point away from the battery.
Connecting Jumper Cable to Moving Parts:
Connecting a jumper cable near or to moving parts (cooling fans, belts) is dangerous.
The cable could get caught when the engine starts and cause serious injury. Never
connect a jumper cable to or near any part that moves.
CAUTION
Use only a 12 V booster system. You can damage a 12 V starter, ignition system, and
other electrical parts beyond repair with a 24 V power supply (two 12 V batteries in
series or a 24 V motor generator set).
1. Make sure the booster battery is 12 V
and that its negative terminal is
grounded.
2. If the booster battery is in another
vehicle, don't allow the vehicles to
touch. Turn off the engine of the
vehicle with the booster battery and all
unnecessary electrical loads in both
vehicles.
3. Connect the jumper cables in the exact
sequence as in the illustration.
lConnect one end of a cable to the
positive terminal on the discharged
battery (1).
lAttach the other end to the positive
terminal on the booster battery (2).
lConnect one end of the other cable
to the negative terminal of the
booster battery (3).
7-18
In Case of an Emergency
Emergency Starting
Mazda6_8T56-EC-04G_Edition2 Page246
Monday, November 15 2004 4:35 PM
Form No.8T56-EC-04G

Black plate (254,1)
qSchedule 1
Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
ENGINE
Drive belts (tension)2.3-liter engine I
3.0-liter engine I I
Engine valve clearance (2.3-liter engine)Audible inspect every 120,000 km (75,000 miles), if noisy,
adjust
Engine oil R R R R R R R R
Engine oil filter R R R R R R R R
COOLING SYSTEM
Cooling system I I
Engine coolantReplace at first 168,000 km (105,000 miles) or 60 months ;
after that, every 48,000 km (30,000 miles) or 24 months
FUEL SYSTEM
Air filter R
Fuel lines and hoses
*1II
Hoses and tubes for emission*1I
IGNITION SYSTEM
Spark plugs Replace every 120,000 km (75,000 miles)
CHASSIS and BODY
Brake lines, hoses and connections I I
Disc brakes I I I I
Tire (Rotation) Rotate every 12,000 km (7,500 miles)
Steering operation and linkages I I
Front suspension ball joints I I
Driveshaft dust boots I I
Exhaust system and heat shields Inspect every 72,000 km (45,000 miles) or 60 months
All locks and hinges L L L L L L L L
AIR CONDITIONER SYSTEM (if installed)
Cabin air filter Replace every 40,000 km (25,000 miles) or 24 months
Chart symbols
I:Inspect and repair, clean, adjust, or replace if necessary.
R:Replace
L:Lubricate
Remarks
*1: According to state/provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage/kilometer period to ensure long-term reliability.
8-4
Maintenance and Care
Scheduled Maintenance
Mazda6_8T56-EC-04G_Edition2 Page254
Monday, November 15 2004 4:35 PM
Form No.8T56-EC-04G

Black plate (255,1)
qSchedule 2
Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 16 24 32 40 48 56 64 72 80 88 96
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
ENGINE
Drive belts (tension)2.3-liter engine I
3.0-liter engine I I
Engine valve clearance (2.3-liter engine) Audible inspect every 120,000 km (75,000 miles), if noisy, adjust
Engine oilPuerto Rico Replace every 5,000 km (3,000 miles) or 3 months
Others R R R R R R RRRRRR
Engine oil filter R R R R R R RRRRRR
COOLING SYSTEM
Cooling system I I
Engine coolantReplace at first 168,000 km (105,000 miles) or 60 months ;
after that, every 48,000 km (30,000 miles) or 24 months
Engine coolant level I I I I I I IIIIII
FUEL SYSTEM
Air filterPuerto Rico R R
Others R
Fuel lines and hoses
*1II
Hoses and tubes for emission*1I
IGNITION SYSTEM
Spark plugsUSA Replace every 96,000 km (60,000 miles)
Others
*2Replace every 120,000 km (75,000 miles)
ELECTRICAL SYSTEM
Function of all lights I I I I I I IIIIII
CHASSIS and BODY
Brake lines, hoses and connections I I
Brake and clutch fluid level I I I I I I IIIIII
Disc brakesIIII
Tire (Rotation) Rotate every 8,000 km (5,000 miles)
Tire inflation pressure and tire wear I I I I I I IIIIII
Steering operation and linkages I I
Power steering fluid level I I I I I I IIIIII
Front suspension ball joints I I
Driveshaft dust boots I I
Exhaust system and heat shields Inspect every 72,000 km (45,000 miles) or 60 months
All locks and hinges L L L L L LLLLLLL
Washer fluid level I I I I I I IIIIII
Maintenance and Care
Scheduled Maintenance
8-5
Mazda6_8T56-EC-04G_Edition2 Page255
Monday, November 15 2004 4:35 PM
Form No.8T56-EC-04G

Black plate (258,1)
Owner Maintenance Precautions
Improper or incomplete service may result in problems. This section gives instructions only
for items that are easy to perform.
As explained in the Introduction (page 8-2), several procedures can be done only by a
qualified service technician with special tools.
Improper owner maintenance during the warranty period may affect warranty coverage.
For details, read the separate Mazda Warranty statement provided with the vehicle. If
you're unsure about any servicing or maintenance procedure, have it done by an
Authorized Mazda Dealer.
There are strict environmental laws regarding the disposal of waste oil and fluids. Please
dispose of your waste properly and with due regard to the environment.
We recommend that you entrust the oil and fluid changes of your vehicle to an Authorized
Mazda Dealer.
WARNING
Maintenance Procedures:
Performing maintenance work on a vehicle is dangerous if not done properly. You can
be seriously injured while performing some maintenance procedures. If you lack
sufficient knowledge and experience or the proper tools and equipment to do the work,
have it done by a qualified technician.
Running the Engine:
Working under the hood with the engine running is dangerous. It becomes even more
dangerous when you wear jewelry or loose clothing.
Either can become entangled in moving parts and result in injury.
Therefore, if you must run the engine while working under the hood, make certain
that you remove all jewelry (especially rings, bracelets, watches, and necklaces) and
all neckties, scarves, and similar loose clothing before getting near the engine or
cooling fan which may turn on unexpectedly.
Electrical Fan and Engine Inspection:
Inspecting the engine with the ignition switch in the ON position is dangerous. The
cooling fan could come on unexpectedly even when the engine isn't running. You
could be seriously injured by the fan. Turn the ignition switch off and remove the key
from the ignition switch when you inspect the engine.
8-8
Maintenance and Care
Owner Maintenance
Mazda6_8T56-EC-04G_Edition2 Page258
Monday, November 15 2004 4:35 PM
Form No.8T56-EC-04G

Black plate (263,1)
Oil capacity (General reference only,
refer to Specifications section for
capacities.)
NOTE
lThe indicated engine oil capacities
are for general reference purposes
only. When adding or changing oil,
verify the engine oil level with the
oil dipstick.
lUse only specified engine oil (page
10-4).
Changing oil filter
Because you need a special tool to
retighten the filter, an Authorized Mazda
Dealer should do the work.
Engine Coolant
qInspecting Coolant Level
WARNING
Hot Engine:
A hot engine is dangerous. If the
engine has been running, parts of the
engine compartment can become very
hot. You could be burned. Carefully
inspect the engine coolant in the
coolant reservoir, but do not open it.
Do not use a match or live flame in the
engine compartment. DO NOT ADD
COOLANT WHEN THE ENGINE IS
HOT.
Cooling Fan and EngineInspection:
Inspecting the engine with the ignition
switch in the ON position is
dangerous. The cooling fan could turn
on unexpectedly even when the engine
isn't running. You could be seriously
injured by the fan. Turn the ignition
switch off and remove the key from the
ignition switch when you inspect the
engine.
Cooling System Cap:
When the engine and radiator are hot,
scalding coolant and steam may shoot
out under pressure and cause serious
injury. Don't remove the cooling
system cap when the engine and
radiator are hot.
Maintenance and Care
Owner Maintenance
8-13
Mazda6_8T56-EC-04G_Edition2 Page263
Monday, November 15 2004 4:36 PM
Form No.8T56-EC-04G

Black plate (292,1)
Fuses
Your vehicle's electrical system is
protected by fuses.
If any lights, accessories, or controls don't
work, inspect the appropriate circuit
protector. If a fuse has blown, the inside
element will be melted.
If the same fuse blows again, avoid using
that system and consult an Authorized
Mazda Dealer as soon as possible.
qFuse Replacement
Replacing the fuses on the driver's sidekick-panel
If the electrical system doesn't work, first
inspect fuses on the driver's side kick-
panel.
1. Turn off the ignition switch and other
switches.
2. Open the fuse panel cover by sliding
the cover straight back toward you.
CAUTION
Pulling the cover off sideways may
break the retaining tabs off.3. Pull the fuse straight out with the fuse
puller provided on the fuse block
located in the engine compartment.
4. Inspect it and replace if it's blown.
NormalBlown
5. Push in a new fuse of the same
amperage rating, and make sure it fits
tightly. If it doesn't, have an Authorized
Mazda Dealer install it.
If you have no spare fuses, borrow one
of the same rating from a circuit not
essential to vehicle operation, such as
the AUDIO or CIGAR circuit.
CAUTION
Always replace a fuse with one of the
same rating. Otherwise you may
damage the electric system.
8-42
Maintenance and Care
Owner Maintenance
Mazda6_8T56-EC-04G_Edition2 Page292
Monday, November 15 2004 4:36 PM
Form No.8T56-EC-04G

Black plate (293,1)
Replacing the fuses under the hood
If the headlights or other electrical
components don't work and the fuses in
the cabin are OK, inspect the fuse block
under the hood. If a fuse is blown, it must
be replaced. Follow these steps:
1. Turn off the ignition switch and all
other switches.
2. Remove the fuse block cover.
3. If a fuse is blown, replace it with a new
oneof the same amperage rating.
Normal
Blown
NOTE
To replace the MAIN fuse, contact an
Authorized Mazda Dealer (page 8-44).
Maintenance and Care
Owner Maintenance
8-43
Mazda6_8T56-EC-04G_Edition2 Page293
Monday, November 15 2004 4:36 PM
Form No.8T56-EC-04G

Black plate (334,1)
A
Accessory Socket .............................. 6-55
Add-On Non-Genuine Parts and
Accessories ....................................... 9-13
Air Bag Systems ............................... 2-44
Air Filter ............................................ 8-21
Ambient Temperature Display .......... 6-47
Antenna ............................................. 6-16
Anti-Lock Brake System (ABS) ......... 5-7
Warning light ............................... 5-7
Appearance Care ............................... 8-47
Ashtray .............................................. 6-49
Audio System ................................... 6-16
Audio control switch .................. 6-40
Audio set .................................... 6-23
Operating tips for audio
system ........................................ 6-16
Safety certification ..................... 6-42
Automatic Transaxle
Driving tips ................................ 5-15
Fluid ........................................... 8-18
Manual shift mode ..................... 5-12
Shift-lock system ........................ 5-11
Transaxle ranges ........................ 5-10
B
Battery
Emergency starting .................... 7-16
Maintenance ............................... 8-28
Specifications ............................. 10-4
Beep sounds
Ignition key reminder ................. 5-37
Lights-on reminder ..................... 5-37
Seat belt warning beep ............... 5-37
Before Starting the Engine .................. 4-6
After getting in ............................. 4-6
Before getting in .......................... 4-6
Body Lubrication .............................. 8-21
B
Bottle Holder ..................................... 6-51
Brake/Clutch
Fluid ........................................... 8-16
Brakes
Anti-lock brake system (ABS) ..... 5-7
Foot brake .................................... 5-4
Pad wear indicator ........................ 5-8
Parking brake ............................... 5-5
Warning light ............................... 5-6
Break-In Period ................................... 4-7
Bulb Replacement ............................. 8-33
C
Capacities .......................................... 10-5
Carbon Monoxide ............................... 4-5
Cargo Securing Loops ...................... 6-53
Cargo Sub-Compartment .................. 6-54
Catalytic Converter ............................. 4-3
Cell Phones ....................................... 9-14
Center Box ........................................ 6-52
Center Console .................................. 6-52
Child Restraint
Installing child-restraint
systems ....................................... 2-32
LATCH child-restraint
systems ....................................... 2-39
Child Safety Locks for Rear Doors ..... 3-9
Cigarette Lighter ............................... 6-48
Climate Control System ...................... 6-2
Gas specifications ...................... 10-6
Clock ................................................. 6-47
Courtesy Lights ................................. 6-45
Cruise Control ................................... 5-16
Cup Holder ........................................ 6-50
Customer Assistance ........................... 9-2
11-2
Index
Mazda6_8T56-EC-04G_Edition2 Page334
Monday, November 15 2004 4:36 PM
Form No.8T56-EC-04G

Black plate (336,1)
H
Headlights
Control ....................................... 5-38
Flashing ...................................... 5-38
High-low beam .......................... 5-38
On reminder ............................... 5-38
HomeLink Wireless Control
System .............................................. 5-44
Hood Release .................................... 3-26
Horn .................................................. 5-43
I
Ignition
Keys ............................................. 3-2
Switch .......................................... 5-2
Illuminated Entry System ................. 6-43
Immobilizer System .......................... 3-29
Indicator Lights ................................. 5-27
Cruise Main ................................ 5-35
Cruise set .................................... 5-36
Headlight high-beam .................. 5-34
Security ...................................... 5-34
Shift position .............................. 5-34
TCS ............................................ 5-35
TCS OFF .................................... 5-35
Turn-signal/hazard warning ....... 5-36
Information Display .......................... 6-46
Ambient temperature display ..... 6-47
Audio display ............................. 6-48
Climate control display .............. 6-48
Clock .......................................... 6-47
Information display functions .... 6-46
Instrument Cluster ............................. 5-23
Interior Care ...................................... 8-52
Interior Lights ................................... 6-43
J
Jump-Starting .................................... 7-17
K
Keyless Entry System ......................... 3-3
Keys .................................................... 3-2
L
Label Information ............................. 10-2
Lane-Change Signals ........................ 5-39
Trunk Release lever ........................... 3-21
Liftgate .............................................. 3-12
Luggage compartment cover ...... 3-14
Luggage compartment net .......... 3-15
Light Bulbs
Replacement ............................... 8-33
Specifications ............................. 10-6
Lighter ............................................... 6-48
Lighting Control ............................... 5-38
Lubricant Quality .............................. 10-4
Luggage Compartment Light ............ 6-45
M
Maintenance
Introduction .................................. 8-2
Owner maintenance precautions ... 8-8
Owner maintenance schedule ....... 8-7
Scheduled ..................................... 8-3
Manual Transaxle Operation ............... 5-8
Recommendations for shifting ..... 5-9
Map Lights ........................................ 6-44
Mirrors
Outside mirrors .......................... 3-34
Rearview mirror ......................... 3-35
Money-Saving Suggestions ................ 4-7
Moonroof .......................................... 3-27
11-4
Index
Mazda6_8T56-EC-04G_Edition2 Page336
Monday, November 15 2004 4:36 PM
Form No.8T56-EC-04G