engine MAZDA MODEL 6 HATCHBACK 2004 (in English) Service Manual

Black plate (146,1)
qBrake System Warning Light
This warning has the following functions:
Parking brake warning
The light comes on when the parking
brake is applied with the ignition switch
in the START or ON position. It goes off
when the parking brake is fully released.
Low brake fluid level warning/Electronic brake force distributionsystem warning
If the light stays on after the parking brake
is fully released, you may have a brake
problem.
Drive to the side of the road and park off
the right-of-way.
Low brake fluid level warning
You may notice that the pedal is harder to
push or that it may go closer to the floor.
In either case, it will take longer to stop
the vehicle.
1. With the engine stopped, check the
brake fluid level immediately and add
fluid as required (page 8-15).
2. After adding fluid, check the light
again.
If the warning light remains on, or if the
brakes do not operate properly, do not
drive the vehicle. Have it towed to an
Authorized Mazda Dealer.Even if the light goes off, have your brake
system inspected as soon as possible.
Electronic brake force distribution
system warning
If the electronic brake force distribution
control unit determines that some
components are operating incorrectly, the
control unit may turn the brake system
warning light on.
In this case, the ABS warning light comes
on at the same time (page 5-32).
WARNING
Brake Warning Light:
Driving with the brake system warning
light on is dangerous. It indicates that
your brakes may not work at all or
that they could completely fail at any
time. If this light remains on, after
checking that the parking brake is
fully released, have the brakes
inspected immediately. Don't drive
with this light on, and contact an
Authorized Mazda Dealer to have the
brakes inspected as soon as possible.
ABS Warning Light and BrakeWarning Light on at the Same Time:
Driving when the brake system
warning light and ABS warning light
are on at the same time is dangerous.
When both lights are on, the rear
wheels could lock more quickly in an
emergency stop than under normal
circumstances.
Don't drive with both lights on, and
contact an Authorized Mazda Dealer
to have the brakes inspected as soon
as possible.
5-30
Driving Your Mazda
Warning/Indicator Lights and Beep Sounds
Mazda6_8T12-EA-03K_Edition1 Page146
Friday, December 5 2003 8:56 AM
Form No.8T12-EA-03K

Black plate (147,1)
qCharging System Warning Light
This warning light illuminates when the
ignition switch is turned to the ON
position and turns off when the engine is
started.
If the warning light illuminates while
driving, it indicates a malfunction of the
alternator or of the charging system.
Drive to the side of the road and park off
the right-of-way. Consult an Authorized
Mazda Dealer.
CAUTION
Don't continue driving when the
charging system warning light is
illuminated.
qEngine Oil Pressure Warning
Light
This warning light illuminates when the
ignition switch is turned to the ON
position and turns off when the engine is
started.
This warning light indicates low engine
oil pressure.If the light illuminates while driving:
1. Drive to the side of the road and park
off the right-of-way.
2. Turn off the engine and inspect the
engine oil level (page 8-10). If it's low,
add oil.
3. Check the light.
If the light remains illuminated even after
you add oil, have your vehicle towed to
an Authorized Mazda Dealer.
CAUTION
Don't run the engine if oil pressure is
low. It could result in extensive engine
damage.
qCheck Engine Light
If this light comes on while driving, the
vehicle may have a problem. It is
important to note the driving conditions
when the light came on and consult an
Authorized Mazda Dealer.
The check engine light may come on in
the following cases:
lThe fuel tank level being very low or
approaching empty.
lThe engine's electrical system has a
problem.
Driving Your Mazda
Warning/Indicator Lights and Beep Sounds
5-31
Mazda6_8T12-EA-03K_Edition1 Page147
Friday, December 5 2003 8:56 AM
Form No.8T12-EA-03K

Black plate (148,1)
lThe emission control system has a
problem.
lThe fuel-filler cap is missing or not
tightened securely.
If the check engine light remains on or
flashes continuously, do not drive at high
speeds and consult an Authorized Mazda
Dealer as soon as possible.
qABS Warning Light
The warning light stays on for a few
seconds when the ignition switch is turned
to the ON position.
If the ABS warning light stays on while
you're driving, the ABS control unit has
detected a system malfunction. If this
occurs, your brakes will function normally
as if the vehicle had no ABS.
Should this happen, consult an Authorized
Mazda Dealer as soon as possible.
WARNING
ABS Warning Light and BrakeWarning Light on at the Same Time:
Driving when the brake system
warning light and ABS warning light
are on at the same time is dangerous.
When both lights are on, the rear
wheels could lock more quickly in an
emergency stop than under normal
circumstances.
Don't drive with both lights on, and
contact an Authorized Mazda Dealer
to have the brakes inspected as soon
as possible.
NOTE
When the engine is jump-started to
charge the battery, uneven rpm occurs
and the ABS warning light comes on.
This is due to a weak battery, not a
malfunction.
Recharge the battery.
qAir Bag/Front Seat Belt
Pretensioner System Warning
Light
If the air bag/front seat belt pretensioner
system is normal, the warning light
illuminates when the ignition switch is
turned to the ON position or after the
engine is cranked. After about 6 seconds
it goes out.
5-32
Driving Your Mazda
Warning/Indicator Lights and Beep Sounds
Mazda6_8T12-EA-03K_Edition1 Page148
Friday, December 5 2003 8:56 AM
Form No.8T12-EA-03K

Black plate (150,1)
qAutomatic Transaxle Warning
Light
This warning light stays on for a few
seconds when the ignition switch is turned
to the ON position.
The light illuminates when the transaxle
has a problem.
CAUTION
If the automatic transaxle warning light
illuminates, the transaxle has an
electrical problem. Continuing to drive
your Mazda in this condition could
cause damage to your transaxle.
Consult an Authorized Mazda Dealer as
soon as possible.
qSecurity Indicator Light
This indicator light starts flashing every 2
seconds when the ignition switch is turned
from the ON to the ACC position and the
immobilizer system is armed.The light stops flashing when the ignition
switch is turned to the ON position with
the correct ignition key.
At this time, the immobilizer system is
disarmed and the light illuminates for
about 3 seconds and then goes out.
If the engine doesn't start with the correct
ignition key, and the security indicator
light keeps illuminating or flashing, the
system may have a malfunction. Consult
an Authorized Mazda Dealer.
qHeadlight High-Beam Indicator
Light
This light indicates one of two things:
lThe high-beam headlights are on.
lThe turn signal lever is in the flash-to-
pass position.
5-34
Driving Your Mazda
Warning/Indicator Lights and Beep Sounds
Mazda6_8T12-EA-03K_Edition1 Page150
Friday, December 5 2003 8:56 AM
Form No.8T12-EA-03K

Black plate (151,1)
qShift Position Indicator Light
(Automatic Transaxle)
This indicates the selected shift position
when the ignition switch is in the ON
position.
Gear position indicator
Gear position indicator
When the shift lever is in the D or M
position, the numeral for the selected gear
illuminates.
qTCS Indicator Lightí
This indicator light stays on for a few
seconds when the ignition switch is turned
to the ON position. If the TCS is
operating, the indicator light flashes.
If the light stays on, the TCS may have a
malfunction and it may not operate
correctly. Take your vehicle to an
Authorized Mazda Dealer.
NOTE
lIn addition to the indicator light
flashing, a slight lugging sound will
come from the engine. This indicates
that the TCS is operating properly.
lOn slippery surfaces, such as fresh
snow, it will be impossible to
achieve high rpm when the TCS is
on.
qTCS OFF Indicator Lightí
This indicator light stays on for a few
seconds when the ignition switch is turned
to the ON position.
It also comes on when the TCS OFF
switch is pressed and TCS is switched off.
Driving Your Mazda
Warning/Indicator Lights and Beep Sounds
5-35íSome models. Mazda6_8T12-EA-03K_Edition1 Page151
Friday, December 5 2003 8:56 AM
Form No.8T12-EA-03K

Black plate (152,1)
If the light stays on when the TCS is not
switched off, take your vehicle to an
Authorized Mazda Dealer. The TCS may
have a malfunction.
NOTE
After starting the engine when the
coolant temperature is extremely low,
the TCS is automatically turned off. At
this time, the TCS OFF indicator light
will remain on, but this does not
indicate an abnormality. After the
engine has warmed, TCS will resume
normal operation and the indicator light
will go out.
qCruise Main Indicator Light
This light comes on when the ON/OFF
switch is pressed and the cruise control
system is activated.
qCruise Set Indicator Light
This light comes on when a cruising speed
is set.
qLight-On Indicator Light (Black-
out meter)
This indicator light comes on when the
exterior lights are on.
qTurn-Signal/Hazard Warning
Indicator Lights
When operating the turn-signal lights, the
left or right turn-signal indicator light
flashes to indicate which turn-signal light
is operating (page 5-39).
When operating the hazard warning
lights, both turn-signal indicator lights
flash (page 5-44).
NOTE
If an indicator light remains illuminated
(does not flash) or if it flashes
abnormally, the turn signal bulb may be
burned out.
5-36
Driving Your Mazda
Warning/Indicator Lights and Beep Sounds
Mazda6_8T12-EA-03K_Edition1 Page152
Friday, December 5 2003 8:56 AM
Form No.8T12-EA-03K

Black plate (154,1)
Lighting Control
OFF
qHeadlights
To turn on the lights, turn the headlight
switch on the end of the control lever.
Switch Position OFF
Headlights Off Off On
Taillights
Parking lights
License lightsOff On On
NOTE
lIf the light switch is left on, the lights
will automatically switch off 30
seconds after turning the ignition
switch to the LOCK position or
removing the key.
The lights will automatically switch
back on when the ignition switch is
turned to the ACC or ON position.
lTo prevent discharging the battery,
don't leave the lights on while the
engine is off.
qLights-On Reminder
If lights are on and the key is removed
from the ignition switch, a beep sound
will be heard when the driver's door is
opened.
qHeadlight High-Low Beam
Push the lever forward for high beam.
Pull it back for low.
High beam
Low beam
qFlashing the Headlights
To flash the headlights, pull the lever fully
toward you. The headlight switch need
not be on, and the lever will return to the
normal position when released.
5-38
Driving Your Mazda
Switches and Controls
Mazda6_8T12-EA-03K_Edition1 Page154
Friday, December 5 2003 8:56 AM
Form No.8T12-EA-03K

Black plate (166,1)
Operating Tips
qOperating the Climate Control
System
Operate the climate control system with
the engine running.
NOTE
To prevent the battery from being
discharged, do not leave the fan control
dial on for a long period of time when
the engine is not running.
qClearing the Air Inlet
Clear all obstructions like leaves, snow
and ice from the hood and the air inlet in
the cowl grille to improve the system
efficiency.
qFoggy Windows
The windows may fog up easily in humid
weather. Use the climate control system to
defog the windows.
To help defog the windows, operate the
air conditioner to dehumidify the air.
qOutside/Recirculated Air Position
Use the outside air position in normal
conditions. The recirculated air position
should be used only when driving on
dusty roads or for quick cooling of the
interior.
qParking in Direct Sunlight
If the vehicle has been parked in direct
sunlight during hot weather, open the
windows to let warm air escape, then run
the climate control system.
qNot Using for a Long Period
Run the air conditioner about 10 minutes
at least once a month to keep internal
parts lubricated.
qCheck the Refrigerant before the
Weather Gets Hot
Have the air conditioner checked before
the weather gets hot. Lack of refrigerant
may make the air conditioner less
efficient. Consult an Authorized Mazda
Dealer for refrigerant inspection.
The air conditioner is filled with
HFC134a (R134a), a refrigerant that will
not damage the ozone layer.
If the air conditioner is low on refrigerant
or has a malfunction, consult an
Authorized Mazda Dealer.
qReplacement of the Cabin Air
Filter
If your vehicle is equipped with an air
filter for the air conditioner, it is necessary
to change the filter periodically as
indicated in scheduled maintenance (page
8-3). Consult an Authorized Mazda
Dealer for replacement of the cabin air
filter.
6-2
Interior Comfort
Climate Control System
Mazda6_8T12-EA-03K_Edition1 Page166
Friday, December 5 2003 8:56 AM
Form No.8T12-EA-03K

Black plate (172,1)
WARNING
The Recirculated Air Position:
Using theposition in cold or
rainy weather will cause the windows
to fog up. Your vision will be
hampered, which could lead to a
serious accident. Do not use the
position in cold or rainy weather.
Rear window defroster switch
When using the rear window defroster
switch, refer Rear Window Defroster
(page 5-42).
qHeating
1. Set the mode selector dial to theposition.
2. Set the air intake selector to the
position.
3. Set the temperature control dial to the
hot position.
4. Set the fan control dial to the desired
speed.
5. If dehumidified heating is desired, turn
on the air conditioner.
NOTE
lIf the windshield fogs up easily, set
the mode selector dial to the
position.
lIf cooler air is desired at face level,
set the mode selector dial at the
position and adjust the temperature
control dial to maintain maximum
comfort.
lThe air to the floor is warmer than
air to the face (except when the
temperature control dial is set at the
extreme hot or cold position).
qCooling (With Air Conditioner)
1. Set the mode selector dial to theposition.
2. Set the temperature control dial to the
cold position.
3. Set the fan control dial to the desired
speed.
4. Turn on the air conditioner.
5. Adjust the fan control dial and
temperature control dial to maintain
maximum comfort.
CAUTION
When using the air conditioner while
driving up long hills or in heavy traffic,
closely monitor the temperature gauge
(page 5-25).
The air conditioner may cause engine
overheating. If the gauge indicates
overheating, turn the air conditioner off.
6-8
Interior Comfort
Climate Control System
Mazda6_8T12-EA-03K_Edition1 Page172
Friday, December 5 2003 8:56 AM
Form No.8T12-EA-03K

Black plate (177,1)
NOTE
The air conditioner may not function
when the outside temperature
approaches 0 °C (32 °F). (Indicator
remains on even when system is off.)
Air intake selector
Outside or recirculated air positions can
be selected. Press the switch to select
outside/recirculated air positions.
Recirculated air position (
)
Use this position when going through
tunnels, driving in congested traffic (high
engine exhaust areas) or when quick
cooling is desired.
Outside air position (
)
Use this position for normal conditions
and defogging.
WARNING
The Recirculated Air Position:
Using theposition in cold or
rainy weather will cause the windows
to fog up. Your vision will be
hampered, which could lead to a
serious accident. Do not use the
position in cold or rainy weather.
Windshield defroster switch
Press the switch to defrost the windshield
and front door windows.
Rear window defroster switch
When using the rear window defroster
switch, refer Rear Window Defroster
(page 5-42).
qStandard Use
1. Press the AUTO switch. Selection of
the airflow mode, air intake selector
and amount of airflow will be
automatically controlled.
2. Use the temperature control dial to
select a desired temperature.
Hot Cold
Interior Comfort
Climate Control System
6-13
Mazda6_8T12-EA-03K_Edition1 Page177
Friday, December 5 2003 8:56 AM
Form No.8T12-EA-03K