lock MAZDA MODEL 626 2002 Repair Manual
[x] Cancel search | Manufacturer: MAZDA, Model Year: 2002, Model line: MODEL 626, Model: MAZDA MODEL 626 2002Pages: 250, PDF Size: 4.83 MB
Page 181 of 250
8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8Q50-EA-01G
Schedule 2
I : Inspect and repair, clean, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.) R: Replace
L : Lubricate
*1: According to state and federal regulations, failure to perform maintenance on these items will not void your emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or kilometrage (mileage) period to ensure long-term reliability.
*2: If the vehicle is operated in cold districts { below –18 degrees C (0 degrees F) }, replace the timing belt at 96,000km (60,000miles).
Maintenance
Interval
Maintenance
Item Number of months or kilometers (miles), whichever comes first Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 Km 8 1624324048566472808896
(×1000 Miles) (5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60)
Engine valve clearance I
Drive belts (tension) II
Engine timing belt
*2Inspect at 96,000km (60,000miles)
Replace every 168,000km (105,000miles)
Engine oil Puerto Rico
Replace every 5,000km (3,000miles) or 3 months
others RRRRRRRRRRRR
Engine oil filter RRRRRRRRRRRR
Cooling system II
Engine coolant Replace at first 168,000km (105,000miles) or 60 months ;
after that, every 48,000km (30,000miles) or 24 months
Engine coolant level IIIIIIIIIIII
Idle speed II
Air filter I
*1RI *1R
Fuel lines and hoses*1II
Hoses and tubes for emission*1I
Spark plugs 2.0-liter engine
(non-PLATINUM tipped type)
RR
2.5-liter engine
(PLATINUM tipped type) Replace every 96,000km (60,000miles)
Function of all lights IIIIIIIIIIII
Brake lines, hoses and connections II
Brake and clutch fluid level IIIIIIIIIIII
Disc brakes IIII
Drum brakes II
Tire inflation pressure and tire wear IIIIIIIIIIII
Steering operation and linkages II
Power steering fluid level IIIIIIIIIIII
Front suspension ball joints II
Driveshaft dust boots II
Bolts and nuts on chassis and body IIII
Exhaust system heat shields II
All locks and hinges LLLLLLLLLLLL
08.fm Page 5 Monday, June 25, 2001 5:12 PM
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8-9
Maintenance and Care
Owner Maintenance
Form No. 8Q50-EA-01G
Engine Compartment Overview
2.0-liter engineAutomatic transaxle fluid-level
dipstick (only for automatic
transaxle)
Brake/Clutch fluid reservoir
Battery Fuse block
Engine coolant
reservoirAir filter
Cooling system cap Engine oil-filler cap
Power steering fluid
reservoir
Windshield washer
fluid reservoir Engine oil dipstick
2.5-liter engine
Air filter
Cooling system cap
Engine coolant reservoir
Power steering fluid
reservoir
Battery
Fuse block
Automatic transaxle fluid-level
dipstick (only for automatic
transaxle)
Brake/Clutch fluid reservoir
Engine oil-filler cap
Windshield washer
fluid reservoir Engine oil dipstick
J94S.book Page 9 Saturday, June 23, 2001 1:04 PM
Page 190 of 250
8-14
Maintenance and Care
Owner Maintenance
Form No. 8Q50-EA-01G
For mixture percentage:
To change coolant1. Remove the cooling system cap.
2. Only when the engine is cool, loosen the radiator drain plug and drain the
coolant into a suitable container.
3. With the drain plug loose but not fully removed, flush out the system with
running water.
4. Drain the system completely and retighten the plug.
Protection Volume
Antifreeze solution Wa t e r
Above −16 °C
(3 °F) 35% 65%
Above −26 °C
( − 15 °F) 45 55
Above −40 °C
( − 40 °F) 55 45
Removing the Cooling System Cap:Removing the cooling system cap or
drain plug while the engine is
running or hot is dangerous. This
might lead to cooling system and
engine damage and could result in
serious injury from escaping hot
coolant or steam. Turn off the engine
and wait until it
’s cool. Even then, be
very careful when removing the cap
or drain plug. Wrap a thick cloth
around it and slowly turn it
counterclockwise to the first stop.
Step back while the pressure escapes.
When you ’re sure all the pressure is
gone, press down on the cap — still
using a cloth — turn the cap, and
remove it.
WARNING
2.0-liter engine Cooling system cap
Loosen
Tighten
Drain plug
Loosen
Tighten
LoosenTighten
Cooling system cap
Drain plug
2.5-
liter engine
Loosen Tighten
J94S.book Page 14 Saturday, June 23, 2001 1:04 PM
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8-21
Maintenance and Care
Owner Maintenance
Form No. 8Q50-EA-01G
All moving points of the body, such as
door and hood hinges and locks, should
be lubricated each time the engine oil is
changed. Use a nonfreezing lubricant on
locks during cold weather.
Make sure the engine hood’s secondary
latch keeps the hood from opening when
the primary latch is released. A viscous paper air filter fits inside the air
cleaner housing, as shown. It
’s been
specially treated and should not be
cleaned and reused. Replace it when
necessary.
Replacing the Air Filter
1. Unfasten the clamps.
Body LubricationAir Filter
Don ’t drive without an air filter. This
could result in excessive engine wear.
NOTE
If the vehicle is operated in very dusty
or sandy areas, replace the filter more
often than recommended intervals.
CAUTION
Clamp
J94S.book Page 21 Saturday, June 23, 2001 1:04 PM
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8-23
Maintenance and Care
Owner Maintenance
Form No. 8Q50-EA-01G
1. Raise the wiper arm and turn the blade assembly to expose the plastic locking
clip.
Compress the clip and slide the
assembly downward; then lift it off the
arm.
2. Hold the end of the rubber and pull until the tabs are free of the metal
support. 3. Remove the metal stiffeners from the
blade rubber and install them in new
blades.
To prevent damage to the windshield,
don’ t let the wiper arm fall on it.
Push
Plastic locking clip
CAUTION
Tabs pull out
Metal support
•
Don ’t bend the stiffeners. You need
to use them again.
• If the metal stiffeners are switched,
the blade’ s wiping efficiency could
be reduced.
So don’ t use the driver ’s side metal
stiffeners on the passenger ’s side, or
vice versa.
• Be sure to reinstall the metal
stiffeners in the new blade rubber so
that the curve is the same as it was
in the old blade rubber.
Stiffeners
CAUTION
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8-36
Maintenance and Care
Owner Maintenance
Form No. 8Q50-EA-01G
If the headlights or other electrical
components don’t work and the fuses in
the cabin are OK, inspect the fuse block
under the hood. If a fuse is blown, it must
be replaced. Follow these steps:
1. Turn off the ignition switch and all
other switches.
2. Remove the fuse block cover.
3. If a fuse is blown, replace it with a new one of the same rating . When replacing the 100A fuse:
1. Turn off the ignition switch.
2. Remove the negative battery terminal.
3. Remove the A nuts.
4. Lift the fuse block and remove the B
bolts.
5. Replace the fuse with a new one of the
same rating .
6. Install in the reverse order of removal.
Fuse block cover
Normal Blown
B
A
A
A
B
B BA
100A fuse
J94S.book Page 36 Saturday, June 23, 2001 1:04 PM
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8-37
Maintenance and Care
Owner Maintenance
Form No. 8Q50-EA-01G
Fuse Panel Description
Fuse block (Engine compartment)
DESCRIPTION FUSE
RATING PROTECTED
COMPONENT
1EGI INJ 30A Fuel injection
system
2 DEFOG 40A Rear window
defroster
3 —— —
4 MAIN 100A For protection of
all circuits
5 IG KEY 30A RADIO,
SUNROOF,
TURN, METER, ENGINE,
POWER
WINDOW,
WIPER fuses,
Ignition system
6 HEATER 40A Heater, Air
conditionerDESCRIPTION FUSE
RATING PROTECTED
COMPONENT
7 BTN 40A TAIL, STOP,
ROOM, DOOR LOCK,
HAZARD,
POWER SEAT fuses
8 COOLING
FA N 30A Cooling fan
9 AD FAN 30A Additional fan
10 (ABS) 60A Antilock brake
system
11 TAIL 15A Taillights,
Parking lights, Dashboard
illumination,
License plate
lights, Switches illumination
12 HORN 15A Horn
J94S.book Page 37 Saturday, June 23, 2001 1:04 PM
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8-38
Maintenance and Care
Owner Maintenance
Form No. 8Q50-EA-01G
DESCRIPTIONFUSE
RATING PROTECTED
COMPONENT
13 (ABS) 20A Antilock brake
system
14 —— —
15 —— —
16 H/L-L 15A Headlight (Left)
17 H/L-R 15A Headlight
(Right)
18 (ABS) 20A Antilock brake
system
J94S.book Page 38 Saturday, June 23, 2001 1:04 PM
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8-39
Maintenance and Care
Owner Maintenance
Form No. 8Q50-EA-01G
Fuse panel (Driver’s side)
DESCRIPTION FUSE
RATING PROTECTED
COMPONENT
1 AUDIO 15A Audio system
2 ROOM 15A Interior lights,
Trunk light
3 S.ROOF 15A Sunroof
4 METER 10A Gauges, Reverse
lights
5 D.LOCK 30A Power door lock
6 HAZARD 15A Hazard warning
lights
7A/B&ABS 10A Air bag system,
Antilock brake system
8 —— —
9 A/C 10A Air conditioner
10 —— —
11 TURN 10A Turn signals
12 WIPER 20A Windshield
wipers and washer
13 P.WIND 30A Power windows
14 —— —DESCRIPTION FUSE
RATING PROTECTED
COMPONENT
15 RADIO 15A Audio system,
Socket, Outside mirror
16 ENGINE 10A Engine control
system
17 ILLUMI 10A Taillights,
License plate
lights, Parking
lights, Dashboard illumination
18 STOP 15A Brake lights,
Horn, Cruise control
19 CIGAR 15A Accessory
socket, Clock,
Radio, Outside mirror
20 —— —
21 —— —
22 P.SEAT 30A Power seat
23 M.DEF 15A Mirror defroster
24 P.POINT 15A Power point
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11-2
Form No. 8Q50-EA-01G
Index
A
Accessory Socket ............................. 6-38
Add-On Non-Genuine Parts and
Accessories
...................................... 9-10
Air Bag Systems
.............................. 2-25
Air Filter
.......................................... 8-21
Antenna
............................................ 6-11
Anti-Lock Brake System (ABS)
........ 5-6
Warning light
.............................. 5-7
Appearance Care
.............................. 8-40
Audio System
................................... 6-11
Audio set
................................... 6-19
Operating tips for
audio system
............................. 6-11
Safety certification
.................... 6-36
Automatic Transaxle Driving tips
............................... 5-12
Fluid
.......................................... 8-18
Overdrive
.................................. 5-11
Shift-lock system
...................... 5-10
Transaxle ranges
......................... 5-9
B
Battery Emergency starting
................... 7-12
Maintenance
............................. 8-24
Specifications
........................... 10-4
Beeps Ignition key reminder
............... 5-31
Lights-on reminder
................... 5-31
Before Starting the Engine
................. 4-6
After getting in
........................... 4-6
Before getting in
......................... 4-6
Body Lubrication
............................. 8-21
Brake/Clutch Fluid
.......................................... 8-15
B
BrakesAnti-lock brake system (ABS)
.... 5-6
Foot brake
................................... 5-4
Pad wear indicator
...................... 5-7
Parking brake
.............................. 5-5
Warning light
.............................. 5-5
Break-In Period
.................................. 4-7
Bulb Replacement
............................ 8-29
C
Capacities ......................................... 10-5
Carbon Monoxide
.............................. 4-5
Catalytic Converter
............................ 4-4
Cell Phones
...................................... 9-11
Center Console
................................. 6-43
Center Pocket
................................... 6-42
Child Restraint Child restraint precautions
........ 2-18
Installing child-restraint
systems
...................................... 2-21
Child Safety Lock for Rear Door
....... 3-5
Climate Control System
..................... 6-2
Gas specifications
..................... 10-6
Courtesy Light
.................................. 6-38
Cruise Control
.................................. 5-13
Cup Holders
..................................... 6-40
Customer Assistance
.......................... 9-2
D
Dashboard Illumination .................... 5-22
Daytime Running Lights
.................. 5-33
Defroster Rear window
............................. 5-35
Dimensions
....................................... 10-5
Door Locks
......................................... 3-3
Driving In Flooded Area
.................. 4-10
J94S.book Page 2 Saturday, June 23, 2001 1:04 PM