engine MAZDA MODEL B-SERIES 2003 Owners Manual (in English)

Fluid Mazda Part
NameApplication Capacity
Engine coolant
4Premium Engine
Coolant2.3 L I4 engine
with manual
transmission10.0L (10.5
quarts)
2.3L I4 engine
with automatic
transmission9.7L (10.2
quarts)
3.0L V6 engine
with manual
transmission14.3L (15.1
quarts)
3.0L V6 engine
with automatic
transmission14.0L (14.8
quarts)
4.0L V6 engine
with manual
transmission13.0L (13.7
quarts)
4.0L V6 engine
with automatic
transmission12.5L (13.2
quarts)
Fuel tank N/A Regular cab
(Short wheel
base)62.4L (16.5
gallons)
Regular cab
(Long wheel
base)75.7L (20.0
gallons)
SuperCab 73.8L (19.5
gallons)
Transfer Case
FluidMazda
MERCONtAT F4x4 Vehicles 1.2L (1.25
quarts)
Front axle
lubricantMazda SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Maintenance and Specifications
233

Fluid Mazda Part
NameApplication Capacity
Rear axle
lubricant
5Mazda SAE
80W-90
Premium Rear
Axle LubricantAll 2.4-2.5L (5.0-5.3
pints)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to the service maintenance
section to determine the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick's normal operating range.
4Add the coolant type originally equipped in your vehicle. DO NOT MIX
different colors or types of coolant. DO NOT USE Extended Life Engine
Coolant (orange in color). Refer toAdding engine coolantin this
chapter.
5Traction-Lok axles use 2.2±2.4L (4.75±5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
Maintenance and Specifications
234

LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4)SAE 80W-90 Premium Rear Axle
Lubricant
Rear axleSAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant
3
Engine oil 2.3L I4 and 3.0L V6
enginesSAE 5W-20 Premium Synthetic
Blend Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Super Premium Motor
Oil
Hinges, door checks, latches,
striker plates, fuel filler door hinge
and seat tracksMulti-Purpose Grease
Transmission /steering/parking
brake linkages and pivots, brake
and clutch pedal shaft, clutch pilot
bearing and input shaft spline
(manual transmission).Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual)MERCONtAT F
Automatic transmission (5R44E
and 5R55E)MERCONtVATF
2
Windshield washer fluidUltra-clear Windshield Washer
Concentrate
1Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
Maintenance and Specifications
235

handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your service maintenance
section to determine the correct service interval.
3Do not mix different types or colors of engine coolant.
ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.04-1.19mm
(0.041-0.047
inch)1.07-1.17mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:1 9.14:1 9.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Regular Cab
mm (in)SuperCab mm
(in)
(1) Overall length 4 763 (187.5) 5 153 (202.9)
(2) Overall width 1 785 (70.3) 1 785 (70.3)
(3) Overall height 4x2/4x4 1 575 (62.0) /
1 655 (65.2)1 585 (62.4) /
1 684 (66.3)
(4) Wheelbase 2 831 (111.4) 3 192 (125.7)
(5) Track - Front 1 486 (58.5) 1 485 (58.5)
(5) Track - Rear 1 455 (57.3) 1 455 (57.3)
Maintenance and Specifications
236

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety Administration Regulations require
that a Certification Label be affixed to a vehicle and prescribe where the
Certification Label may be located. The Certification Label is located on
the front door latch pillar on the driver's side.
Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
1
4
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
238

A
ABS (see Brakes) .....................115
Air bag supplemental restraint
system ..........................................82
and child safety seats ..............84
description ................................82
disposal ......................................88
driver air bag ............................86
indicator light ...........................87
operation ...................................86
passenger air bag .....................86
passenger deactivation
switch ........................................88
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................204
Anti-lock brake system
(see Brakes) ......................115±116
Audio system
(see Radio) ................19, 21, 23, 27
Automatic transmission ............119
driving an automatic
overdrive .................................120
fluid, adding ............................223
fluid, checking ........................223
fluid, refill capacities ..............232
fluid, specification ..................236
Auxiliary power point .................49
Axle
lubricant specifications ..235±236
refill capacities ........................232
traction lok ..............................118
B
Battery .......................................202
acid, treating emergencies .....202
jumping a disabled battery ....158
maintenance-free ....................202servicing ..................................202
Bed extender ..............................57
BeltMinder ...................................77
Brakes ........................................115
anti-lock ...........................115±116
anti-lock brake system
(ABS) warning light ...............116
fluid, checking and adding ....221
fluid, refill capacities ..............232
fluid, specifications .........235±236
lubricant specifications ..235±236
parking ....................................116
shift interlock ..........................119
Break-in period .............................5
Bulbs ............................................40
C
Calculating load ........................131
Capacities for refilling fluids ....232
Cassette tape player .............21, 23
CD-single premium ...............19, 27
Cell phone warning ...................239
Certification Label ....................238
Changing a tire .........................152
Child safety restraints ................94
child safety belts ......................94
Child safety seats ........................97
attaching with tether straps ..102
in front seat ..............................99
in rear seat ................................99
LATCH .....................................106
tether anchorage hardware ...102
Cleaning your vehicle
engine compartment ..............177
exterior ............................177, 181
exterior lamps .........................179
Index
240

instrument cluster lens ..........180
instrument panel ....................180
interior .....................................180
Mazda car care products .......181
mirrors .....................................179
plastic parts ............................179
washing ....................................176
waxing .....................................176
wheels ......................................177
windows ..................................181
wiper blades ............................179
Clutch
fluid ..........................................222
operation while driving ..........122
recommended shift speeds ....123
Compass, electronic ..............50±51
calibration .................................52
set zone adjustment .................51
Console ........................................57
Coolant
checking and adding ..............204
refill capacities ................207, 232
specifications ..................235±236
Cruise control
(see Speed control) ....................53
Customer
Assistance ..................165±166, 169
D
Daytime running lamps
(see Lamps) ................................38
Dipstick
automatic transmission
fluid ..........................................223
engine oil .................................196
Doors
lubricant specifications ..........235Driveline universal joint and
slip yoke ....................................227
Driving under special
conditions ..................124, 126±127
mud ..........................................127
sand .........................................127
snow and ice ...........................128
through water .................127±128
E
Emergencies, roadside
jump-starting ..........................158
Emission control system ..........218
Engine ........................................236
cleaning ...................................177
coolant .....................................204
idle speed control ...................202
lubrication
specifications ..................235±236
refill capacities ........................232
service points ..................192±194
starting after a collision .........140
Engine block heater .................114
Engine oil ..................................196
checking and adding ..............196
dipstick ....................................196
filter, specifications ................200
recommendations ...................200
refill capacities ........................232
specifications ..................235±236
Exhaust fumes ..........................114
F
Flexible Fuel Vehicle (FFV) ....208
Fluid capacities .........................232
Foglamps .....................................38
Four-Wheel Drive vehicles .......124
Index
241

Jump-starting your vehicle ......158
K
Keys
positions of the ignition .........110
L
Lamps
bulb replacement
specifications chart ..................40
cargo lamps ...............................39
daytime running light ...............38
fog lamps ...................................38
headlamps .................................38
headlamps, flash to pass ..........39
instrument panel, dimming .....39
interior lamps .....................40±41
replacing
bulbs .................. 40±41, 43, 45±46
Lane change indicator
(see Turn signal) ........................40
LATCH anchors .........................106
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........116
Load limits .................................129
GAWR ......................................129
GVWR ......................................129
trailer towing ..........................129
Loading instructions .................129
Lubricant specifications ...235±236
Lumbar support, seats ...............68
M
Manual transmission .................122
fluid capacities ........................232
lubricant specifications ..........236
reverse .....................................123Mirrors
automatic dimming rearview
mirror ........................................50
cleaning ...................................179
side view mirrors (power) .......53
Motorcraft parts ........................214
O
Octane rating ............................213
Oil (see Engine oil) ..................196
Overdrive .....................................56
Overheating ...............................151
P
Parking brake ............................116
Power distribution box
(see Fuses) ...............................145
Power door locks ........................59
Power point .................................49
Power steering ..........................117
fluid, checking and adding ....220
fluid, refill capacity ................232
fluid, specifications .........235±236
Power Windows ...........................49
Preparing to drive your
vehicle ........................................118
R
Radio ..........................19, 21, 23, 27
Relays ........................................141
Remote entry system ...........59±60
illuminated entry ......................63
locking/unlocking doors ...........59
Index
243