engine MAZDA MODEL B2300 2002 Owners Manual (in English)

Fluid Mazda Part
NameApplication Capacity
Fuel tank N/A Regular cab
(Short wheel
base)62.4L (16.5
gallons)
Regular cab
(Long wheel
base)75.7L (20.0
gallons)
SuperCab 73.8L (19.5
gallons)
Transfer Case
FluidMazda
MERCONtAT F4x4 Vehicles 1.2L (1.25
quarts)
Front axle
lubricantMazda SAE
80W-90
Premium Rear
Axle Lubricant4x4 Vehicles 1.7L (3.6 pints)
Rear axle
lubricant
5Mazda SAE
80W-90
Premium Rear
Axle LubricantAll 2.4-2.5L (5.0-5.3
pints)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.6L (2.75
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to the service maintenance
section to determine the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick's normal operating range.
4Use Mazda Premium Engine Coolant (green in color). DO NOT USE
Mazda Extended Life Engine Coolant (orange in color). Refer toAdding
engine coolant, in the Maintenance and Care chapter.
Maintenance and Specifications
274

5Traction-Lok axles use 2.2±2.4L (4.75±5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4)SAE 80W-90 Premium Rear Axle
Lubricant
Rear axleSAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant
Engine oil 2.3L I4 and 3.0L V6
enginesSAE 5W-20 Premium Synthetic
Blend Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Super Premium Motor
Oil
Hinges, door checks, latches,
striker plates, fuel filler door hinge
and seat tracksMulti-Purpose Grease
Transmission /steering/parking
brake linkages and pivots, brake
and clutch pedal shaft, clutch pilot
bearing and input shaft spline
(manual transmission).Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual)MERCONtAT F
Automatic transmission (5R44E
and 5R55E)MERCONtVATF
2
Windshield washer fluidUltra-clear Windshield Washer
Concentrate
Maintenance and Specifications
275

1Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your service maintenance
section to determine the correct service interval.
ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.04-1.19mm
(0.041-0.047
inch)1.07-1.17mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:1 9.14:1 9.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Regular Cab
mm (in)SuperCab mm
(in)
(1) Overall length 4 763 (187.5) 5 153 (202.9)
(2) Overall width 1 785 (70.3) 1 785 (70.3)
(3) Overall height 4x2/4x4 1 575 (62.0) /
1 655 (65.2)1 585 (62.4) /
1 684 (66.3)
(4) Wheelbase 2 831 (111.4) 3 192 (125.7)
(5) Track - Front 1 486 (58.5) 1 485 (58.5)
(5) Track - Rear 1 455 (57.3) 1 455 (57.3)
Maintenance and Specifications
276

IDENTIFYING YOUR VEHICLE
Certification label
The National Highway Traffic Safety Administration Regulations require
that a Certification Label be affixed to a vehicle and prescribe where the
Certification Label may be located. The Certification Label is located on
the front door latch pillar on the driver's side.
Vehicle identification number (VIN)
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
1
4
XXXXXXXXXXXXXXXXX
Maintenance and Specifications
278

A
ABS (see Brakes) .....................154
Air bag supplemental restraint
system ................................119±120
and child safety seats ............122
description ..............................120
disposal ....................................126
driver air bag ..........................124
indicator light .............14±15, 125
operation .................................124
passenger air bag ...................124
passenger deactivation
switch ......................................126
Air conditioning
manual heating and air
conditioning system .................69
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................245
Anti-lock brake system
(see Brakes) ......................154±155
Anti-theft system
warning light .............................16
Audio system
(see Radio) ......................21, 45, 53
Automatic transmission ............158
driving an automatic
overdrive .................................159
fluid, adding ............................263
fluid, checking ........................263
fluid, refill capacities ..............272
fluid, specification ..................276
Auxiliary power point .................84
Axle
lubricant specifications ..275±276
refill capacities ........................272
traction lok ..............................157
B
Battery .......................................243acid, treating emergencies .....243
charging system warning
light ............................................15
jumping a disabled battery ....201
maintenance-free ....................243
servicing ..................................243
voltage gauge ............................19
Bed extender ..............................95
BeltMinder .................................115
Brakes ........................................153
anti-lock ...........................154±155
anti-lock brake system (ABS)
warning light .....................14, 155
brake warning light ..................13
fluid, checking and adding ....262
fluid, refill capacities ..............272
fluid, specifications .........275±276
lubricant specifications ..275±276
parking ....................................155
shift interlock ..........................158
Break-in period .............................5
Bulbs ............................................75
C
Capacities for refilling fluids ....272
Cargo area shade ........................95
Cargo net .....................................95
CD-6 disc .....................................53
CD-single .....................................25
CD-single premium .....................45
Cell phone warning ...................279
Certification Label ....................278
Changing a tire .........................194
Child safety restraints ..............132
child safety belts ....................132
Child safety seats ......................135
Index
280

attaching with tether straps ..140
in front seat ............................136
in rear seat ......................136, 139
LATCH .....................................145
tether anchorage hardware ...140
Cleaning your vehicle
engine compartment ..............219
exterior ....................................223
instrument cluster lens ..........222
instrument panel ....................222
interior .....................................222
mirrors .....................................221
plastic parts ............................221
washing ....................................218
waxing .....................................218
wheels ......................................219
wiper blades ............................221
Climate control (see Air
conditioning or Heating) ......68±69
Clock ....................24, 31, 44, 52, 64
Clutch
fluid ..........................................263
operation while driving ..........162
recommended shift speeds ....164
Compass, electronic ..............86±87
calibration .................................88
set zone adjustment .................87
Console ........................................94
Coolant
checking and adding ..............245
refill capacities ................249, 272
specifications ..................275±276
Cruise control (see Speed
control) ........................................89
Customer
Assistance ..........181, 207±208, 211
Ford accessories for your
vehicle .....................................223
Getting roadside assistance ...181D
Daytime running lamps
(see Lamps) ................................73
Dipstick
automatic transmission
fluid ..........................................263
engine oil .................................238
Doors
door ajar warning .....................16
lubricant specifications ..........275
Driveline universal joint and
slip yoke ....................................267
Driving under special
conditions ..........................168±169
mud ..........................................168
sand .........................................168
snow and ice ...........................169
through water .................168, 170
E
Emergencies, roadside
jump-starting ..........................201
Emission control system ..........259
Engine ........................................276
check engine/service engine
soon light ..................................12
cleaning ...................................219
coolant .....................................245
idle speed control ...................243
lubrication
specifications ..................275±276
refill capacities ........................272
service points ..................234±236
starting after a collision .........182
Engine block heater .................152
Engine oil ..................................238
checking and adding ..............238
dipstick ....................................238
Index
281

filter, specifications ................242
recommendations ...................242
refill capacities ........................272
specifications ..................275±276
Exhaust fumes ..........................152
F
Flexible Fuel Vehicle (FFV) ....250
Fluid capacities .........................272
Foglamps .....................................73
Four-Wheel Drive
vehicles ..........................16±17, 165
description ..............................165
driving off road .......................167
electronic shift ........................165
indicator light .........................165
preparing to drive your
vehicle .....................................157
Fuel ............................................250
calculating fuel economy .......256
cap .....................................15, 252
capacity ...................................272
choosing the right fuel ...........253
comparisons with EPA fuel
economy estimates .................259
detergent in fuel .....................255
filling your vehicle with
fuel ...........................250, 252, 256
filter, specifications ................255
fuel pump shut-off switch .....182
gauge .........................................19
improving fuel economy ........256
octane rating ...................254, 276
quality ......................................254
running out of fuel .................255
safety information relating to
automotive fuels .....................250
Fuel - flex fuel vehicle
(FFV) .........................250, 253±254Fuses ..................................183, 185
G
Gas cap (see Fuel cap) ......15, 252
Gas mileage (see Fuel
economy) ...................................256
Gauges .........................................18
battery voltage gauge ...............19
engine coolant temperature
gauge .........................................18
engine oil pressure gauge ........19
fuel gauge ..................................19
odometer ...................................20
speedometer .............................20
tachometer ................................20
trip odometer ............................20
GAWR (Gross Axle Weight
Rating) .......................................170
calculating ...............................172
definition .................................170
driving with a heavy load ......170
location ....................................170
GVWR (Gross Vehicle Weight
Rating) .......................................170
calculating .......................170, 172
definition .................................170
driving with a heavy load ......170
location ....................................170
H
Hazard flashers .........................182
Headlamps ...................................73
aiming ........................................74
bulb specifications ....................76
daytime running lights .............73
flash to pass ..............................74
high beam ...........................16, 74
replacing bulbs .........................77
turning on and off ....................73
Index
282

warning chime ..........................17
Heating
heater only system ...................68
heating and air conditioning
system .......................................69
Hood ..........................................233
I
Ignition ...............................148, 276
Infant seats (see Safety seats)..135
Inspection/maintenance (I/M)
testing ........................................260
Instrument panel
cleaning ...................................222
cluster ................................12, 222
lighting up panel and interior...74
location of components ............12
J
Jack ............................................194
positioning ...............................194
storage .............................194±197
Jump-starting your vehicle ......201
K
Keys ...................................102±103
key in ignition chime ...............17
positions of the ignition .........148
L
Lamps
bulb replacement
specifications chart ..................76
cargo lamps ...............................74
daytime running light ...............73
fog lamps ...................................73headlamps .................................73
headlamps, flash to pass ..........74
instrument panel, dimming .....74
interior lamps .....................75±76
replacing bulbs.. 75, 77±78, 80±81
Lane change indicator (see
Turn signal) .................................75
LATCH anchors .........................145
Lights, warning and indicator ....12
air bag ..................................14±15
anti-lock brakes (ABS) ....14, 155
anti-theft ...................................16
brake ..........................................13
charging system ........................15
check coolant ............................13
check engine .............................12
cruise indicator .........................15
door ajar ....................................16
fuel cap light .............................15
high beam .................................16
overdrive off ..............................16
safety belt .................................14
speed control ............................93
turn signal indicator .................16
Limited slip axle
(see Traction Loc) ....................157
Load limits .................................170
GAWR ......................................170
GVWR ......................................170
trailer towing ..........................170
Loading instructions .................172
Lubricant specifications ...275±276
Lumbar support, seats .............106
M
Manual transmission .................162
fluid capacities ........................272
lubricant specifications ..........276
reverse .....................................164
Index
283

Mirrors
automatic dimming rearview
mirror ........................................86
cleaning ...................................221
side view mirrors (power) .......89
Motorcraft parts ........................255
O
Octane rating ............................254
Odometer .....................................20
Oil (see Engine oil) ..................238
Overdrive .....................................93
P
Panic alarm feature, remote
entry system ..............................100
Parking brake ............................155
Power distribution box
(see Fuses) ...............................188
Power door locks ........................97
Power point .................................84
Power steering ..........................156
fluid, checking and adding ....261
fluid, refill capacity ................272
fluid, specifications .........275±276
Power Windows ...........................85
Preparing to drive your
vehicle ........................................157
R
Radio ................................21, 45, 53
Radio reception .....................66±67
Relays ........................................183
Remote entry system .........97, 100illuminated entry ......................98
locking/unlocking doors .....97±99
panic alarm .............................100
replacement/additional
transmitters .............................101
replacing the batteries ...........100
Roadside assistance ..................181
S
Safety belts (see Safety
restraints) ....................17, 107±111
Safety defects, reporting ..........217
Safety restraints ................107±111
belt minder .............................115
cleaning the safety belts ........118
extension assembly ................114
for adults .........................108±110
for children .....................131±132
lap belt ....................................113
warning light and
chime ...........................14, 17, 114
Safety restraints - LATCH
anchors ......................................145
Safety restraints - tether
anchors ......................................140
Safety seats for children ..........135
Seat belts (see Safety
restraints) ..................................107
Seats ..........................................105
child safety seats ....................135
SecuriLock passive anti-theft
system ................................102±103
Servicing your vehicle ..............232
Snowplowing .................................7
Spare tire (see Changing the
Tire) ...........................................195
Spark plugs, specifications .......276
Index
284