maintenance MAZDA MODEL B2300 TRUCK 2004 (in English) Owner's Manual

Special Operating
Conditions
Replace Engine Oil and Filter
Inspect Brake System
Replace Fuel Filter
Change Automatic Transmission Fluid
Replace Spark Plugs
Replace Engine Air Filter
Change Manual Transmission Fluid
Inspect and Lubricate U-Joints
Lubricate Front Wheel Bearing (4x2)
Change Transfer Case Fluid (4x4)
Suggested Maintenance
Interval3,000
miles
or 3
months5,000
miles15,000
miles30,000
miles60,000
milesAs
requiredAs
requiredAs
required30,000
miles60,000
miles
Towing a trailer or
using a camper or
car top carrierXXXX
Extensive idling or
low-speed driving
for long distances
as in heavy
commercial use
such as delivery,
taxi or patrol carXXXXX XX
Operating in dusty
conditions such as
unpaved or dusty
roadsXXX X
Off road operation X X X
For specific recommendations see your authorized Mazda dealer or
qualified service professional.
Maintenance and Specifications
186

OWNER MAINTENANCE
Owner Maintenance Schedule
The owner or a qualified service technician should make these vehicle
inspections at the indicated intervals to ensure safe and dependable
operation.
Bring any problem to the attention of an Authorized Mazda Dealer or
qualified service technician as soon as possible.
While operating your vehicle
²Note any changes in the sound of the exhaust or any smell or exhaust
fumes in the vehicle.
²Check for vibrations in the steering wheel. Notice any increased
steering effort or looseness in the steering wheel, or change in the
straight ahead position.
²Notice if your vehicle constantly turns slightly or ªpullsº to one side
when traveling on a smooth, level road.
²When stopping, listen and check for strange sounds, pulling to one
side, increased brake pedal travel or ªhard to pushº brake pedal.
²If any slipping or changes in the operation of your transmission occur,
check the transmission fluid level.
²Check automatic transmission Park function.
²Check parking brake.
At least monthly
²Check function of all interior and exterior lights.
²Check tires for wear and proper air pressure.
²Check engine oil level.
²Check coolant level in the coolant reservoir.
²Check washer fluid level.
At least twice a year (for example, every spring and fall)
²Check power steering fluid level.
²Check clutch fluid level (if equipped).
²Check and clean body and door drain holes.
²Check and lubricate all hinges, latches, and outside locks.
²Check and lubricate door rubber weather strips.
²Check parking brake for proper operation.
Maintenance and Specifications
187

²Check lap/shoulder belts and seat latches for wear and function.
²Check air pressure in spare tire.
²Check windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened with washer fluid.
²Check safety warning lamps (brake, ABS, air bag, safety belt) for
operation.
²Check cooling system fluid level and verify coolant specific gravity is
correct for summer or winter conditions.
²Check battery water level (non-maintenance free).
²Check battery connections and clean if necessary.
SERVICE RECOMMENDATIONS
To help you service your vehicle:
²We highlight do-it-yourself items in the engine compartment for easy
location.
²We provide a Scheduled Maintenance section which makes tracking
routine service easy.
If your vehicle requires professional service, your dealership can provide
necessary parts and service. Check your ªWarranty Informationº to find
out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Genuine Mazda parts are designed and built
to provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
²Do not work on a hot engine.
²Make sure that nothing gets caught in moving parts.
²Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
²Keep all open flames and other lit material away from the battery and
all fuel related parts.
Maintenance and Specifications
188

4.0L SOHC V6 engine
1. Windshield washer fluid reservoir
2. Transmission fluid dipstick (automatic transmission)
3. Engine oil filler cap
4. Engine oil dipstick
5. Brake fluid reservoir
6. Power distribution box
7. Clutch fluid reservoir (manual transmission)
8. Battery
9. Power steering fluid reservoir
10. Air filter assembly
11. Engine coolant reservoir
Maintenance and Specifications
192

WINDSHIELD WASHER FLUID
Windshield washer fluid
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets Mazda specification . Refer to
Lubricant specificationsin this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle's paint finish, wiper blades or washer system.
WARNING: If you operate your vehicle in temperatures below
4.5É C (40É F), use washer fluid with antifreeze protection.
Failure to use washer fluid with antifreeze protection in cold
weather could result in impaired windshield vision and increase
the risk of injury or accident.
Note:Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling system
components.
WASHERFLUIDONLY
RADIATOR
COOLANT
ONLY
Maintenance and Specifications
193

ENGINE OIL
Checking the engine oil
Refer to the service maintenance section for the appropriate intervals for
checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into
the oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in
P (Park) (automatic transmission) or 1 (First) (manual
transmission).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the engine oil level indicator (dipstick).
²2.3L I4 engine
MAX MIN
Maintenance and Specifications
194

Engine Oil Recommendations
2.3L & 3.0L Engines
Look for this certification
trademark.
SAE 5W-20 engine oil is recommended.
Only use oils ªCertified For Gasoline Enginesº by the American
Petroleum Institute (API). Use an equivalent oil Mazda specification.
SAE 5W-20 oil provides optimum fuel economy and durability
performance meeting all requirements for your vehicle's engine.
Change your engine oil and filter according to the appropriate schedule
listed in the service maintenance section.
Do not use supplemental engine oil additives, oil treatments or engine
treatments. They are unnecessary and could, under certain conditions,
lead to engine damage which is not covered by your warranty.
Maintenance and Specifications
198

4.0L Engine
Look for this certification
trademark.
SAE 5W-30 engine oil is recommended.
Only use oils ªCertified For Gasoline Enginesº by the American
Petroleum Institute (API). Use an equivalent Mazda Specification.
Do not use supplemental engine oil additives, oil treatments or engine
treatments. They are unnecessary and could, under certain conditions,
lead to engine damage which is not covered by your warranty.
Change your engine oil according to the appropriate schedule listed in
the service maintenance section.
Engine Oil Filter Recommendation
Change your engine oil filter according to the appropriate schedule listed
in the service maintenance section. Mazda production and aftermarket
(Mazda) oil filters are designed for added engine protection and long life.
If a replacement oil filter is used that does not meet Mazda Material and
design specifications, start-up engine noises or knock may be
experienced.
It is recommended you use the appropriate Mazda oil filter (or another
brand meeting Mazda specifications) for your engine.
Maintenance and Specifications
199

BATTERY
Your vehicle is equipped with a
Mazda maintenance-free battery
which normally does not require
additional water during its life of
service.
However, for severe usage or in high temperature climates, check the
battery electrolyte level. Refer to the service maintenance section for the
service interval schedules.
Keep the electrolyte level in each cell up to the ªlevel indicatorº.
Do not overfill the battery cells.
If possible, try to only fill the battery cells with distilled water. If the
battery needs water often, have the charging system checked.
If your battery has a cover/shield, make sure it is reinstalled
after the battery has been cleaned or replaced.
For longer, trouble-free operation, keep the top of the battery clean and
dry. Also, make certain the battery cables are always tightly fastened to
the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
WARNING: Batteries normally produce explosive gases which
can cause personal injury. Therefore, do not allow flames,
sparks or lighted substances to come near the battery. When
working near the battery, always shield your face and protect
your eyes. Always provide proper ventilation.
Maintenance and Specifications
200

WARNING: When lifting a plastic-cased battery, excessive
pressure on the end walls could cause acid to flow through the
vent caps, resulting in personal injury and/or damage to the
vehicle or battery. Lift the battery with a battery carrier or with
your hands on opposite corners.
WARNING: Keep batteries out of reach of children. Batteries
contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Shield your eyes when working near the battery to protect
against possible splashing of acid solution. In case of acid
contact with skin or eyes, flush immediately with water for a
minimum of 15 minutes and get prompt medical attention. If
acid is swallowed, call a physician immediately.
WARNING: Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands after handling.
Because your vehicle's engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift lever in P (Park), turn off all accessories and start
the engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
²The vehicle may need to be driven to relearn the idle and fuel trim
strategy.
²If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
Maintenance and Specifications
201