brake MAZDA MODEL B3000 4WD 2002 Repair Manual

BRAKE FLUID
Checking and adding brake fluid
Brake fluid should be checked and
refilled as needed. Refer to the
service maintenance section for the
service interval schedules.1. Clean the reservoir cap before removal to prevent dirt or water
from entering the reservoir.
2. Visually inspect the fluid level.
3. If necessary, add brake fluid from a clean un-opened
container until the level reaches
MAX. Do not fill above this line.
4. Use only a DOT 3 brake fluid certified to meet Mazda specification . Refer to Lubricant
specifications in this chapter.
WARNING: Brake fluid is toxic. If brake fluid contacts the
eyes, flush eyes with running water for 15 minutes. Seek
medical attention if irritation persists. If taken internally, drink
water and induce vomiting. Seek medical attention immediately.
WARNING: If you use a brake fluid that is not DOT 3, you will
cause permanent damage to your brakes.
WARNING: Do not let the reservoir for the master cylinder run
dry. This may cause the brakes to fail.
MAX
Maintenance and Specifications
262

CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer to the service maintenance section for the
service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Mazda specification.
Refer toLubricant Specifications in this chapter.
WARNING: Brake fluid is toxic. If brake fluid contacts the
eyes, flush eyes with running water for 15 minutes. Seek
medical attention if irritation persists. If taken internally, drink
water and induce vomiting. Seek medical attention immediately.
1. Clean the reservoir cap before removal to prevent dirt and
water from entering the
reservoir.
2. Remove cap and rubber diaphragm from reservoir.
3. Add fluid until the level reaches the step in the reservoir.
4. Reinstall rubber diaphragm and cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to your service maintenance section for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
Maintenance and Specifications
263

temperature (approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If necessary, refer to Identifying components in the engine
compartment in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 10°C (50°F).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 66°C-77°C (150°F-170°F) on a level surface. The normal
operating temperature can be reached after approximately 30 km (20
miles) of driving.
You can check the fluid without driving if the ambient temperature is
above 10°C (50°F). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (66°C-77°C
[150°F-170°F]).
Maintenance and Specifications
264

•Use only SAE Class S chains.
• Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
Drive cautiously. If you hear the cables rub or bang against the
vehicle, stop and retighten them. If this does not work, remove
the cables to prevent vehicle damage.
• If possible, avoid fully loading your vehicle.
• Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
• The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
REFILL CAPACITIES
Fluid Mazda Part
NameApplication Capacity
Engine oil
(includes filter
change) Mazda SAE 5W-
20 Super
Premium Motor
Oil2.3L engine 3.8L (4.0
quarts.)
3.0L V6 engines 4.3L (4.5 quarts)
Mazda SAE 5W-
30 Super
Premium Motor
Oil 4.0L V6 engine 4.7L (5.0
quarts)
Brake fluid High Performance
DOT 3 Motor
Vehicle Brake
FluidAll
Fill to line on
reservoir
Power steering
fluid Mazda
MERCON
AT FAll
Fill to range on
dipstick
Maintenance and Specifications
272

5Traction-Lok axles use 2.2–2.4L (4.75–5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles.
Service refill capacities are determined by filling the rear axle 6 mm to
14 mm (1/4 inch to 9/16 inch) below the bottom of the filler hole.
LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4) SAE 80W-90 Premium Rear Axle
Lubricant
Rear axle SAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant
Engine oil 2.3L I4 and 3.0L V6
engines SAE 5W-20 Premium Synthetic
Blend Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Super Premium Motor Oil
Hinges, door checks, latches,
striker plates, fuel filler door hinge
and seat tracks Multi-Purpose Grease
Transmission /steering/parking
brake linkages and pivots, brake
and clutch pedal shaft, clutch pilot
bearing and input shaft spline
(manual transmission). Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual) MERCON
AT F
Automatic transmission (5R44E
and 5R55E) MERCONV AT F
2
Windshield washer fluid
Ultra-clear Windshield Washer
Concentrate
Maintenance and Specifications
275

A
ABS (see Brakes) .....................154
Air bag supplemental restraint
system ................................119–120and child safety seats ............122
description ..............................120
disposal ....................................126
driver air bag ..........................124
indicator light .............14–15, 125
operation .................................124
passenger air bag ...................124
passenger deactivation
switch ......................................126
Air conditioning manual heating and air
conditioning system .................69
Ambulance packages ....................7
Antifreeze (see Engine
coolant) .....................................245
Anti-lock brake system
(see Brakes) ......................154–155
Anti-theft system warning light .............................16
Audio system
(see Radio) ......................21, 45, 53
Automatic transmission ............158 driving an automatic
overdrive .................................159
fluid, adding ............................263
fluid, checking ........................263
fluid, refill capacities ..............272
fluid, specification ..................276
Auxiliary power point .................84
Axle lubricant specifications ..275–276
refill capacities ........................272
traction lok ..............................157
B
Battery .......................................243 acid, treating emergencies .....243
charging system warning
light ............................................15
jumping a disabled battery ....201
maintenance-free ....................243
servicing ..................................243
voltage gauge ............................19
Bed extender ..............................95
BeltMinder .................................115
Brakes ........................................153 anti-lock ...........................154–155
anti-lock brake system (ABS)
warning light .....................14, 155
brake warning light ..................13
fluid, checking and adding ....262
fluid, refill capacities ..............272
fluid, specifications .........275–276
lubricant specifications ..275–276
parking ....................................155
shift interlock ..........................158
Break-in period .............................5
Bulbs ............................................75
C
Capacities for refilling fluids ....272
Cargo area shade ........................95
Cargo net .....................................95
CD-6 disc .....................................53
CD-single .....................................25
CD-single premium .....................45
Cell phone warning ...................279
Certification Label ....................278
Changing a tire .........................194
Child safety restraints ..............132 child safety belts ....................132
Child safety seats ......................135
Index
280

warning chime ..........................17
Heating heater only system ...................68
heating and air conditioning
system .......................................69
Hood ..........................................233
I
Ignition ...............................148, 276
Infant seats (see Safety seats)..135
Inspection/maintenance (I/M)
testing ........................................260
Instrument panel cleaning ...................................222
cluster ................................12, 222
lighting up panel and interior...74
location of components ............12
J
Jack ............................................194 positioning ...............................194
storage .............................194–197
Jump-starting your vehicle ......201
K
Keys ...................................102–103 key in ignition chime ...............17
positions of the ignition .........148
L
Lamps bulb replacement
specifications chart ..................76
cargo lamps ...............................74
daytime running light ...............73
fog lamps ...................................73 headlamps .................................73
headlamps, flash to pass ..........74
instrument panel, dimming .....74
interior lamps .....................75–76
replacing bulbs.. 75, 77–78, 80–81
Lane change indicator (see
Turn signal) .................................75
LATCH anchors .........................145
Lights, warning and indicator ....12 air bag ..................................14–15
anti-lock brakes (ABS) ....14, 155
anti-theft ...................................16
brake ..........................................13
charging system ........................15
check coolant ............................13
check engine .............................12
cruise indicator .........................15
door ajar ....................................16
fuel cap light .............................15
high beam .................................16
overdrive off ..............................16
safety belt .................................14
speed control ............................93
turn signal indicator .................16
Limited slip axle
(see Traction Loc) ....................157
Load limits .................................170 GAWR ......................................170
GVWR ......................................170
trailer towing ..........................170
Loading instructions .................172
Lubricant specifications ...275–276
Lumbar support, seats .............106
M
Manual transmission .................162 fluid capacities ........................272
lubricant specifications ..........276
reverse .....................................164
Index
283

Mirrorsautomatic dimming rearview
mirror ........................................86
cleaning ...................................221
side view mirrors (power) .......89
Motorcraft parts ........................255
O
Octane rating ............................254
Odometer .....................................20
Oil (see Engine oil) ..................238
Overdrive .....................................93
P
Panic alarm feature, remote
entry system ..............................100
Parking brake ............................155
Power distribution box
(see Fuses) ...............................188
Power door locks ........................97
Power point .................................84
Power steering ..........................156 fluid, checking and adding ....261
fluid, refill capacity ................272
fluid, specifications .........275–276
Power Windows ...........................85
Preparing to drive your
vehicle ........................................157
R
Radio ................................21, 45, 53
Radio reception .....................66–67
Relays ........................................183
Remote entry system .........97, 100 illuminated entry ......................98
locking/unlocking doors .....97–99
panic alarm .............................100
replacement/additional
transmitters .............................101
replacing the batteries ...........100
Roadside assistance ..................181
S
Safety belts (see Safety
restraints) ....................17, 107–111
Safety defects, reporting ..........217
Safety restraints ................107–111 belt minder .............................115
cleaning the safety belts ........118
extension assembly ................114
for adults .........................108–110
for children .....................131–132
lap belt ....................................113
warning light and
chime ...........................14, 17, 114
Safety restraints - LATCH
anchors ......................................145
Safety restraints - tether
anchors ......................................140
Safety seats for children ..........135
Seat belts (see Safety
restraints) ..................................107
Seats ..........................................105 child safety seats ....................135
SecuriLock passive anti-theft
system ................................102–103
Servicing your vehicle ..............232
Snowplowing .................................7
Spare tire (see Changing the
Tire) ...........................................195
Spark plugs, specifications .......276
Index
284