light MAZDA MODEL B3000 TRUCK 2006 Repair Manual

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²Remove particles such as bird droppings, tree sap, insect deposits, tar
spots, road salt and industrial fallout before repairing paint chips.
² Always read the instructions before using the products.
ALUMINUM WHEELS AND COVERS
Aluminum wheel rims or covers are coated with a clearcoat paint finish.
In order to maintain their shine:
² Clean with cool or lukewarm water and a neutral pH shampoo.
² Never apply any cleaning chemical to hot or warm wheel rims or
covers.
² Some automatic car washes may cause damage to the finish on your
wheel rims or covers. Chemical-strength cleaners, or cleaning
chemicals, in combination with brush agitation to remove brake dust
and dirt, could wear away the clearcoat finish over time.
² Do not use hydrofluoric acid-based or high caustic-based wheel
cleaners, steel wool, fuels or strong household detergent.
² To remove tar and grease, use Extra Strength Tar and Road Oil
Remover (0000±77±410E-01), available from your authorized Mazda
dealer.
ENGINE
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
² Take care when using a power washer to clean the engine. The
high-pressure fluid could penetrate the sealed parts and cause
damage.
² Never spray the engine or other engine components with water. Water
will damage the engine or other engine components.
² Spray Engine Shampoo and Degreaser (0000±77±410E-09), available at
your authorized Mazda dealer, on all parts that require cleaning and
pressure rinse clean.
² Cover the highlighted areas to prevent water damage when cleaning
the engine.
CIMS #1001623
com_wheel-rim.mazfly
itdseq=248
CIMS #1010871
com_engine-fly.mbs itdseq=249
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a special solution in addition to alcohol which helps to remove the hot
wax deposited on the wiper blade and windshield from automated car
wash facilities. Be sure to replace wiper blades when they appear
worn or do not function properly.
² Do not use abrasives, as they may cause scratches.
² Do not use fuel, kerosene, or paint thinner to clean any parts.
INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then with a clean, dry
cloth, or use Mazda Deluxe Leather and Vinyl Cleaner
(0000±77±430E-15).
² Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
WARNING: Do not use chemical solvents or strong detergents
when cleaning the steering wheel or instrument panel to avoid
contamination of the airbag system.
² Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.
INTERIOR TRIM
² Clean the interior trim areas with a damp cloth, then with a clean, dry
cloth; you may also use Mazda Deluxe Leather and Vinyl Cleaner
(0000±77±430E-15).
² Do not use household or glass cleaners, as these may damage the
finish.
INTERIOR
For fabric, carpets, cloth seats, and safety belts:
² Remove dust and loose dirt with a vacuum cleaner.
² Remove light stains and soil with Upholstery Cleaner and Spot
Remover (0000±77±430E-01), available at your authorized Mazda
dealer.
² If grease or tar is present on the material, spot-clean the area first
with Spot and Stain Remover (0000±77±410E-01), available at your
authorized Mazda dealer.
CIMS #1521418
com_inst-panel.mazda
itdseq=252
CIMS #1521417
com_woodtone.mazda itdseq=253
CIMS #1129642
com_fabric.mazfly-no itdseq=254
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²Note any changes in the sound of the exhaust or any smell or exhaust
fumes in the vehicle.
² Check for vibrations in the steering wheel. Notice any increased
steering effort or looseness in the steering wheel, or change in the
straight ahead position.
² Notice if your vehicle constantly turns slightly or ªpullsº to one side
when traveling on a smooth, level road.
² When stopping, listen and check for strange sounds, pulling to one
side, increased brake pedal travel or ªhard to pushº brake pedal.
² If any slipping or changes in the operation of your transmission occur,
check the transmission fluid level.
² Check automatic transmission Park function.
² Check parking brake.
At least monthly
² Check function of all interior and exterior lights.
² Check tires for wear and proper air pressure.
² Check engine oil level.
² Check coolant level in the coolant reservoir.
² Check washer fluid level.
At least twice a year (for example, every spring and fall)
² Check power steering fluid level.
² Check clutch fluid level (if equipped).
² Check and clean body and door drain holes.
² Check and lubricate all hinges, latches, and outside locks.
² Check and lubricate door rubber weather strips.
² Check parking brake for proper operation.
² Check lap/shoulder belts and seat latches for wear and function.
² Check air pressure in spare tire.
² Check windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened with washer fluid.
² Check safety warning lamps (brake, ABS, air bag, safety belt) for
operation.
² Check cooling system fluid level and verify coolant specific gravity is
correct for summer or winter conditions.
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²Check battery water level (non-maintenance free).
² Check battery connections and clean if necessary.
Retightening lug nuts
² Retighten the lug nuts to the specified torque at 500 miles (800 km)
after any wheel disturbance (tire rotation, changing a flat tire, wheel
removal, etc.).
² Refer to Wheel Lug Nut Torque Specification in theTires, Wheels
and Loading chapter for the proper lug nut torque specification.
SERVICE RECOMMENDATIONS
To help you service your vehicle:
² We highlight do-it-yourself items in the engine compartment for easy
location.
² We provide service maintenance section which makes tracking
routine service easy.
If your vehicle requires professional service, your authorized dealer can
provide necessary parts and service. Check your ªWarranty Informationº
to find out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Genuine Mazda parts are designed and built
to provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
² Do not work on a hot engine.
² Make sure that nothing gets caught in moving parts.
² Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
² Keep all open flames and other lit material away from the battery and
all fuel related parts.
Working with the engine off
² Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
² Manual transmission:
CIMS #604851
com_ser_rec.j14
itdseq=259
CIMS #83506
com_precautions_servicing.04 itdseq=260
CIMS #83508
com_working_off.05 itdseq=261
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WARNING: Batteries normally produce explosive gases which
can cause personal injury. Therefore, do not allow flames,
sparks or lighted substances to come near the battery. When
working near the battery, always shield your face and protect
your eyes. Always provide proper ventilation.
WARNING: When lifting a plastic-cased battery, excessive
pressure on the end walls could cause acid to flow through the
vent caps, resulting in personal injury and/or damage to the
vehicle or battery. Lift the battery with a battery carrier or with
your hands on opposite corners.
WARNING: Keep batteries out of reach of children. Batteries
contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Shield your eyes when working near the battery to protect
against possible splashing of acid solution. In case of acid
contact with skin or eyes, flush immediately with water for a
minimum of 15 minutes and get prompt medical attention. If
acid is swallowed, call a physician immediately.
WARNING: Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands after handling.
Because your vehicle's engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process: 1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift lever in P (Park), turn off all accessories and start the engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
² The vehicle may need to be driven to relearn the idle and fuel trim
strategy.
CIMS #72063 com_relearn.03
itdseq=278
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WARNING: The flow of fuel through a fuel pump nozzle can
produce static electricity, which can cause a fire if fuel is
pumped into an ungrounded fuel container.
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
² Place approved fuel container on
the ground.
² DO NOT fill a fuel container while
it is in the vehicle (including the
cargo area/pickup bed).
² Keep the fuel pump nozzle in contact with the fuel container while
filling.
² DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/4 turn on/off
feature.
When fueling your vehicle: 1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/4 of a turn to remove it.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the filler pipe.
5. Turn the filler cap clockwise 1/4 of a turn until it clicks at least once.
The
comes on when the ignition is turned to the ON position to
ensure your bulb is working. When this light turns on, check the fuel
filler cap. Continuing to operate the vehicle with
on, can activate
the
indicator. When the fuel filler cap is properly re-installed, the
light(s) will turn off after a period of normal driving. It may take a long
period of time for the system to detect an improperly installed
fuel filler cap.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The warranty may be void
CIMS #918851
com_fuel.cap.ckfuelcap.mbs itdseq=288
art=mbsmc001_a
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Do not be concerned if your engine sometimes knocks lightly. However, if
it knocks heavily under most driving conditions while you are using fuel
with the recommended octane rating, see your authorized dealer to
prevent any engine damage.
Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems, try a different brand of unleaded gasoline. ªPremiumº
unleaded gasoline is not recommended for vehicles designed to use
ªRegularº unleaded gasoline because it may cause these problems to
become more pronounced. If the problems persist, see your authorized
dealer.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
Repairs to correct the effects of using an aftermarket product in your
fuel may not be covered by your warranty.
Many of the world's automakers approved the World-wide Fuel Charter
that recommends gasoline specifications to provide improved
performance and emission control system protection for your vehicle.
Gasolines that meet the World-wide Fuel Charter should be used when
available. Ask your fuel supplier about gasolines that meet the
World-wide Fuel Charter.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
effect on powertrain components.
If you have run out of fuel:
²You may need to cycle the ignition from off to on several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
² The
indicator may come on. For more information on the ªcheck
engineº or the ªservice engine soonº indicator, refer to Warning lights
and chimes in theInstrument Cluster chapter.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
CIMS #52356
com_fuel-quality itdseq=292
CIMS #1511346
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CIMS #212622
com_essentials-fuel.title itdseq=294
CIMS #713069
com_measuring-tecniks.mbs itdseq=295
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²Resting your foot on the brake pedal while driving may reduce fuel
economy.
² Combine errands and minimize stop-and-go driving.
Maintenance
²Keep tires properly inflated and use only recommended size.
² Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
² Use recommended engine oil. Refer to refill capacitiesin this chapter.
² Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in scheduled maintenance.
Conditions
²Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
² Carrying unnecessary weight may reduce fuel economy (approximately
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
² Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
² Using fuel blended with alcohol may lower fuel economy.
² Fuel economy may decrease with lower temperatures during the first
8±10 miles (12±16 km) of driving.
² Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
² Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
² Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
² Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
authorized dealer if the window sticker is not supplied with your vehicle.
The EPA window sticker should be your guide for the fuel economy
comparisons with other vehicles.
It is important to note the box in the lower left corner of the window
sticker. These numbers represent the Range of MPG (L/100 km)
CIMS #1516191
com_drvg_style_maint.maz itdseq=300
CIMS #212936
com_conditions itdseq=301
CIMS #212938
com_epa-sticker itdseq=302
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expected on the vehicle under optimum conditions. Your fuel economy
may vary depending upon the method of operation and conditions.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
²Use only the specified fuel listed.
² Avoid running out of fuel.
² Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
² Have the items listed in service maintenance section performed
according to the specified schedule.
The scheduled maintenance items listed in service maintenance section
are essential to the life and performance of your vehicle and to its
emissions system.
If other than Mazda authorized parts are used for maintenance
replacements or for service of components affecting emission control,
such non-Mazda parts should be equivalent to genuine Mazda parts in
performance and durability.
WARNING: Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
Illumination of the
indicator, charging system warning light or the
temperature warning light, fluid leaks, strange odors, smoke or loss of
engine power, could indicate that the emission control system is not
working properly.
WARNING: Exhaust leaks may result in entry of harmful and
potentially lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
CIMS #1221316
com_emis-ses.maztrk itdseq=303
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it from working. Information about your vehicle's emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your ªWarranty Informationº for complete emission
warranty information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine's
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). This OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When the
indicator illuminates, the OBD-II system has detected a malfunction.
Temporary malfunctions may cause the
indicator to illuminate.
Examples are:
1. The vehicle has run out of fuelÐthe engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been securely tightened. See Fuel filler
cap in this chapter.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel and/or properly tightening the fuel cap. After three
driving cycles without these or any other temporary malfunctions
present, the
indicator should turn offÐA driving cycle consists of a
cold engine startup followed by mixed city/highway driving. No additional
vehicle service is required.
If the
indicator remains on, have your vehicle serviced at the first
available opportunity.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If the
indicator is on, refer to the
description in the Warning lights and chimes section of the
Instrument Cluster chapter. Your vehicle may not pass the I/M test with
the
indicator on.
If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
CIMS #1200842
com_onboard-OBDII itdseq=304
CIMS #460104
com_ready-test.iso itdseq=305
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