maintenance MAZDA MODEL B3000 TRUCK 2006 Owners Manual

JOBNAME: No Job Name PAGE: 2 SESS: 8 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
Airbags77
Child restraints 89
Tires, Wheels and Loading 105
Tire Information 108
Tire Inflation 109
Vehicle loading 123
Trailer towing 130
Recreational towing 139
Driving 141
Starting 141
Brakes 145
Transmission operation 149
Roadside Emergencies162
Hazard flasher switch 162
Fuel pump shut-off switch 162
Fuses and relays 163
Changing tires 173
Lug Nut Torque 181
Overheating 182
Jump starting 183
Wrecker towing 188
Customer Assistance 189
Cleaning 200
Maintenance and Specifications 206
Engine compartment 216
Engine oil 220
Battery 226
Engine Coolant 228
Fuel information 234
Refill capacities 251
Lubricant specifications 254
Engine data 255
Table of Contents
2
PAGE: 2OP: root EDIT SESSION: 8DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)

JOBNAME: No Job Name PAGE: 12 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle's functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, refer to the
respective system warning light for additional information.
Check engine:TheCheck Engine
indicator light illuminates when the
ignition is first turned to the ON
position to check the bulb. Solid
illumination after the engine is started indicates the On Board
Diagnostics System (OBD-II) has detected a malfunction. Refer to On
board diagnostics (OBD-II) in theMaintenance and Specifications
chapter. If the light is blinking, engine misfire is occurring which could
damage your catalytic converter. Drive in a moderate fashion (avoid
heavy acceleration and deceleration) and have your vehicle serviced
immediately by your authorized dealer.
WARNING: Under engine misfire conditions, excessive exhaust
temperatures could damage the catalytic converter, the fuel
system, interior floor coverings or other vehicle components,
possibly causing a fire.CIMS #1264223
com_warn-lights.mbs04 itdseq=19
art=mbsis302_b
art=expis315_a
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 12OP: root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:21JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Instrument Cluster
12

JOBNAME: No Job Name PAGE: 13 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
Check fuel cap:Illuminates when
the fuel cap may not be properly
installed. Check the fuel filler cap if
this light remains on. Continued
driving with this light on may cause
the Check Engine warning light to
come on.
It may take a long period of time for the system to detect an
improperly installed or properly re-installed fuel filler cap
depending on driving and fuel tank level conditions. Refer toFuel
filler cap in theMaintenance and Specifications chapter.
Brake system warning light: To
confirm the brake system warning
light is functional, it will
momentarily illuminate when the
ignition is turned to the ON position
when the engine is not running, or in a position between ON and START,
or by applying the parking brake when the ignition is turned to the ON
position. If the brake system warning light does not illuminate at this
time, seek service immediately from your authorized dealer. Illumination
after releasing the parking brake indicates low brake fluid level or a
failure to brake proportioning and the brake system should be inspected
immediately by your authorized dealer.
WARNING: Driving a vehicle with the brake system warning
light on is dangerous. A significant decrease in braking
performance may occur. It will take you longer to stop the
vehicle. Have the vehicle checked by checked by your
authorized dealer.
Anti-lock brake system: If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected; have the system
serviced immediately by your
authorized dealer. Normal braking is still functional unless the brake
warning light also is illuminated.
P!
BRAKE
ABS
art=dnois308_a
art=dnogf004_a
art=dnogf001_a
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 13OP: root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:21JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Instrument Cluster
13

JOBNAME: No Job Name PAGE: 14 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
Airbag readiness:If this light fails
to illuminate when ignition is turned
to ON, continues to flash or remains
on, have the system serviced
immediately by your authorized
dealer. A chime will also sound when a malfunction in the supplemental
restraint system has been detected.
Safety belt: Reminds you to fasten
your safety belt. A chime will also
sound to remind you to fasten your
safety belt. Refer to the Seating
and safety restraints chapter.
Charging system: Illuminates when
the battery is not charging properly.
Engine oil pressure: Illuminates
when the oil pressure falls below the
normal range, refer to Engine oilin
the Maintenance and
Specifications chapter.
Engine coolant temperature:
Illuminates when the engine coolant
temperature is high. Stop the
vehicle as soon as possible , switch off the engine and let cool. Refer to
Engine coolant in theMaintenance and Specifications chapter.
WARNING: Never remove the coolant reservoir cap while the
engine is running or hot.
Low fuel: Illuminates when the fuel
level in the fuel tank is at or near
empty (refer to Fuel gaugein this
chapter).
Door ajar: Illuminates when the
ignition is in the ON position and
any door is open.
art=ranis319_a
art=exdis014_a
art=expis017_a
art=dnois006_a
art=f12ip034_a
art=dnois002_a
art=cgris311_a
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 14OP: root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:21JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Instrument Cluster
14

JOBNAME: No Job Name PAGE: 16 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
Headlamps on warning chime:Sounds when the headlamps or parking
lamps are on, the ignition is off (the key is not in the ignition) and the
driver's door is opened.
Door ajar warning chime: Sounds when any door is opened (or not
fully closed).
GAUGES
Speedometer: Indicates the
current vehicle speed.
Engine coolant temperature
gauge: Indicates engine coolant
temperature. At normal operating
temperature, the needle will be in
the normal range (between ªHº and
ªCº). If it enters the red section,
the engine is overheating. Stop
the vehicle as soon as safely
possible, switch off the engine and let the engine cool.
Refer to Engine coolant in theMaintenance and specifications
chapter.
CIMS #1264222
com_gauges.mbs04 itdseq=20
art=mbsis304_b
art=ranis341_a
art=ranis343_a
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 16OP: root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:21JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Instrument Cluster
16

JOBNAME: No Job Name PAGE: 18 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
Refer toFilling the tank in theMaintenance and Specifications
chapter for more information.
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 18OP: root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:21JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Instrument Cluster
18

JOBNAME: No Job Name PAGE: 70 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
WARNING: After any vehicle collision, the entire safety belt
system should be checked for proper operation by an authorized
dealer. Verify that the(automatic locking retractorsº in all
outboard seating positions are functioning properly.
Additionally check that the (automatic locking mode(feature
for child safety seat in the passenger outboard seating position
is functioning properly.
WARNING: BELT AND RETRACTOR ASSEMBLY MUST BE
REPLACED if the safety belt assembly ªautomatic locking
retractorº feature or any other safety belt function is not
operating properly when checked according to the procedures in
Workshop Manual.
WARNING: Failure to replace the Belt and Retractor assembly
could increase the risk of injury in collisions.
Safety belt pretensioner
Your vehicle is equipped with safety belt pretensioners at the driver and
front outboard passenger seating positions.
The safety belt pretensioner is a device which removes excess webbing
from the safety belt system. The safety belt pretensioner uses the same
crash sensor system as the front airbag supplemental restraint system
(SRS). When the safety belt pretensioner deploys, webbing from the lap
and shoulder belt is tightened. Refer to the Safety belt maintenance
section in this chapter.
WARNING: The driver and front passenger safety belt system
(including retractors, buckles and height adjusters) must be
replaced if the vehicle is involved in a collision that results in
deployment of front airbags and safety belt pretensioners.
Front safety belt height adjustment
Your vehicle has safety belt height adjustments for the driver and front
passenger. Adjust the height of the shoulder belt so the belt rests across
the middle of your shoulder.
CIMS #594556
com_pretensioner-title itdseq=101
CIMS #1217381
com_pretensioner.mbs itdseq=102
CIMS #911066
com_height-adjust.mbs itdseq=103
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 70OP: root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:21JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Seating and Safety Restraints
70

JOBNAME: No Job Name PAGE: 76 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
5. At a moderate speed, buckle then unbuckle the safety belt threetimes, ending with the safety belt unbuckled.
² After Step 5 the safety belt warning light will be turned on for three
seconds.
6. Within seven seconds of the safety belt warning light turning off, at a moderate speed, buckle then unbuckle the safety belt.
² This will disable BeltMinder tif it is currently enabled, or enable
BeltMindert if it is currently disabled.
7. Confirmation of disabling BeltMinder tis provided by the safety belt
warning light flashing four times per second for three seconds.
8. Confirmation of enabling BeltMinder tis provided by:
² The safety belt warning light flashing four times per second for three
seconds.
² Followed by three seconds with the safety belt warning light off.
² Once again, the safety belt warning light will flash four times per
second for three seconds.
9. After receiving confirmation, the deactivation/activation procedure is complete.
Safety belt maintenance
Inspect the safety belt systems periodically to make sure they work
properly and are not damaged.
NOTE: If unsure about the proper procedures, bring your vehicle to an
authorized Mazda dealership for inspection. Inspect the safety belts to
make sure there are no nicks, tears or cuts, replacing if necessary. Check
all automatic locking retractors on all outboard seating positions as well
as the automatic locking mode for child safety seats on the passenger
front belt. All safety belt assemblies, including retractors, buckles, front
safety belt buckle assemblies, buckle support assemblies (slide bar-if
equipped), shoulder belt height adjusters (if equipped), shoulder belt
guide on seatback (if equipped), child safety seat tether bracket
assemblies (if equipped), LATCH child seat tether anchors and lower
anchors (if equipped), and attaching hardware, should be inspected after
a collision. Mazda recommends that all safety belt assemblies used in
vehicles involved in a collision be replaced. However, if the collision was
minor and an authorized Mazda technician finds that the belts do not
show damage and continue to operate properly, they do not need to be
replaced. Safety belt assemblies not in use during a collision should also
be inspected and replaced if either damage or improper operation is
noted.
CIMS #1112659
com_belt-maint.mbs itdseq=112
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 76OP: root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:21JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Seating and Safety Restraints
76

JOBNAME: No Job Name PAGE: 83 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
²and the electrical wiring which connects the components.
² Safety belt pretensioners
The RCM (restraints control module) monitors its own internal circuits
and the supplemental airbag electrical system wiring (including the
passenger airbag deactivation switch, the system wiring, the airbag
system readiness light, the airbag back up power and the airbag
ignitors).
Determining if the system is operational
The SRS uses readiness lights in the instrument cluster and the
passenger airbag deactivate switch or a tone to indicate the condition of
the system. Refer to the Airbag readinesssection in the
Instrumentation chapter orPassenger airbag deactivate switch
section in this chapter. Routine maintenance of the airbag is not
required.
A difficulty with the system is indicated by one or more of the following:
² The readiness lights will either
flash or stay lit.
² The readiness lights will not
illuminate immediately after
ignition is turned on.
² A series of five beeps will be heard. The tone pattern will repeat
periodically until the problem and/or light are repaired.
If any of these things happen, even intermittently, have the SRS serviced
at your authorized Mazda dealership immediately.
WARNING: Unless serviced, the system may not function
properly in the event of a collision.
Disposal of airbags and airbag equipped vehicles (including safety
belt pretensioners)
For disposal of safety belt pretensioners, airbags, or airbag equipped
vehicles, see your authorized Mazda dealership or qualified technician.
Airbags MUST BE disposed of by qualified personnel.
CIMS #683853
com_deter_operational.mbs itdseq=118
CIMS #683854
com_disposing.mbs itdseq=119
art=ranis319_a
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 83OP: root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:21JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Seating and Safety Restraints
83

JOBNAME: No Job Name PAGE: 106 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
Power is supplied to all four wheels
through a transfer case or power
transfer unit. 4WD vehicles allow
you to select different drive modes
as necessary. Information on
transfer case operation and shifting
procedures can be found in the
Drivingchapter. Information on
transfer case maintenance can be found in the Maintenance and
Specifications chapter. You should become thoroughly familiar with this
information before you operate your vehicle.
On some 4WD models, the initial shift from two-wheel drive to 4WD
while the vehicle is moving can cause a momentary clunk and ratcheting
sound. These sounds are normal as the front drivetrain comes up to
speed and is not cause for concern.
WARNING: Do not become overconfident in the ability of 4WD
and AWD vehicles. Although a 4WD or AWD vehicle may
accelerate better than two-wheel drive vehicle in low traction
situations, it won't stop any faster than two-wheel drive
vehicles. Always drive at a safe speed.
How your vehicle differs from other vehicles
SUV and trucks can differ from
some other vehicles in a few
noticeable ways. Your vehicle may
be:
² Higher ± to allow higher load
carrying capacity and to allow it
to travel over rough terrain
without getting hung up or
damaging underbody components.
² Shorter ± to give it the capability
to approach inclines and drive
over the crest of a hill without
getting hung up or damaging
underbody components. All other
things held equal, a shorter
wheelbase may make your vehicle quicker to respond to steering
inputs than a vehicle with a longer wheelbase.
CIMS #1434026
com_veh-dr-differs
itdseq=134
art=supfw001_a
art=supfw010_a
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 106OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:21JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Tires, Wheels and Loading
106