MAZDA MODEL B4000 2003 Service Manual

FunctionNumber of bulbs Trade number
Park/turn lamps
(front) 2
3157 AK (amber)
Headlamps 29003
Rear stop/tail lamps 23157K
Rear turn lamps 23156K
Rear license plate
lamps 2
3156K/168
Backup lamp 23156K
Rear/turn/sidemarker 2916NA (amber)
Fog lamp (if
equipped) 2
899
Cargo lamp 1211-2
Interior overhead lamp 1912 (906)
Front door courtesy
lamp 1
168
Map lamps 2168 (T10)
Ashtray lamp 1161
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer.
Replacing the interior bulbs
Check the operation of the following interior bulbs frequently:
• interior overhead lamp
• map lamp
For bulb replacement, see an authorized Mazda dealer.
Replacing headlamp bulbs
NOTE: The procedure can be difficult. Your Mazda dealer has the proper
tools, training and parts to perform this task. If you have difficulty with
this, vistit your local Mazda dealer.
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WARNING: Handling Halogen Bulbs: When a halogen bulb
breaks, it is dangerous. These bulbs contain pressurized gas. If
one is broken, it will explode and serious injuries could be
caused by the flying glass. If the glass portion of the bulb is
touched with bare hands, body oil could cause the bulb to
overheat and explode when lit. Never touch the glass portion of
the bulb with your bare hands and always wear eye protection
when handling or working around halogen bulbs.
Children and Halogen Bulbs: Playing with a halogen bulb is
dangerous. Serious injuries could be caused by dropping a
halogen bulb or breaking in some other way. Always keep
halogen bulbs out of the reach of children.
To remove the headlamp bulb: 1. Make sure headlamp switch is in OFF position, then open the
hood.
2. At the back of the headlamp, pry up the two retainer pins to
release the headlamp assembly
from the vehicle and pull
headlamp forward.
3. Remove the bulb retaining ring by rotating it counterclockwise
(when viewed from the rear) to
free it from the bulb socket, and
slide the ring off the plastic
base. Keep the ring to retain the
new bulb.
4. Without turning, remove the old bulb by gently pulling it straight
back out of the lamp assembly.
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To install the new bulb:
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hands could cause the bulb
to break the next time the headlamps are operated. Always wear
safety glasses while handling bulbs.
NOTE: If the bulb is accidentally touched, it should be cleaned with
rubbing alcohol before being used.1. With the flat side of the bulb’s plastic base facing upward, insert the glass end of the bulb into the lamp assembly. You may need to turn
the bulb left or right to align the grooves in the plastic base with the
tabs in the lamp assembly. When the grooves are aligned, push the
bulb into the lamp assembly until the plastic base contacts the rear
of the lamp assembly.
2. Install the bulb retaining ring over the plastic base until it contacts the rear of the socket by rotating clockwise until you feel a “stop.”
3. Install the electrical connector into the plastic base until it snaps, locking it into position.
4. Install the headlamp on vehicle, push rearward and secure with two retainer pins.
5. Turn the headlamps on and make sure they work properly. If the headlamp was correctly aligned before you changed the bulb, you
should not need to align it again.
Replacing front side marker bulbs 1. Open the hood.
2. At the back of the headlamp, pry up the two retainer pins to
release the headlamp assembly
from the vehicle and pull
headlamp forward.
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3. Remove screw(s) from lampassembly.
4. Disengage lamp assembly (it has a snap fit).
5. Rotate bulb socket counterclockwise and remove
from lamp assembly.
6. Carefully pull bulb straight out of socket and push in the new
bulb.
7. Install the bulb socket in lamp assembly by turning clockwise.
8. Align the lamp on the vehicle and push to snap in place.
9. Install screw(s) on lamp assembly.
10. Install the headlamp on vehicle, push rearward and secure with two retainer pins.
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Replacing tail lamp/backup lamp bulbs
The tail lamp/backup lamp bulbs are
located in the same portion of the
tail lamp assembly, one just below
the other. Follow the same steps to
replace either bulb:1. Open the tailgate to expose the lamp assemblies.
2. Remove the four screws and the lamp assembly from vehicle.
3. Rotate bulb socket counterclockwise turn and
remove from lamp assembly.
4. Carefully pull the bulb straight out of the socket and push in
the new bulb.
5. Install the bulb socket in lamp assembly by turning clockwise.
6. Install the lamp assembly and secure with four screws.
Replacing fog lamp bulbs 1. Remove the bulb socket from the fog lamp by turning
counterclockwise.
2. Disconnect the electrical connector from the fog lamp
bulb.
3. Connect the electrical connector to the new fog lamp bulb.
4. Install the bulb socket in the fog lamp turning clockwise.
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Replacing high-mount brake lamp and cargo lamp bulbs
The replacement of the high-mount brake lamp bulb and cargo lamp bulb
is basically the same. This procedure covers the high-mount brake lamp
bulb.
To remove the brake lamp assembly:1. Remove the two screws and lamp assembly from vehicle.
2. Remove the bulb socket from lamp assembly by rotating it
counterclockwise.
3. Carefully pull bulb straight out of socket and push in the new
bulb.
To install the brake lamp assembly: 1. Install the bulb socket into the lamp assembly by rotating
clockwise.
2. Install the lamp assembly on the vehicle and secure with two screws.
Replacing license plate lamp bulbs
The license plate bulbs are located
behind the rear bumper. To change
the license plate lamp bulbs: 1. Reach behind the rear bumper to locate the bulb socket.
2. Twist the socket counterclockwise and remove.
3. Pull out the old bulb from socket and push in the new
bulb.
4. Install the bulb socket in lamp assembly by turning it clockwise.
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MULTI-FUNCTION LEVER
Windshield wiper:Rotate the end
of the control away from you to
increase the speed of the wipers;
rotate towards you to decrease the
speed of the wipers.
Windshield washer: Push the end
of the stalk:
• briefly: causes a single swipe of
the wipers without washer fluid.
• a quick push and hold: the wipers
will swipe three times with
washer fluid.
• a long push and hold: the wipers and washer fluid will be activated for
up to ten seconds.
Windshield wiper blades
If the wiper blades do not wipe properly, clean both the windshield and
wiper blades using undiluted windshield wiper solution or a mild
detergent. Rinse thoroughly with clean water. To avoid damaging the
blades, do not use fuel, kerosene, paint thinner or other solvents.
Check the wiper blades for wear at least twice a year or when they seem
less effective. Substances such as tree sap and some hot wax treatments
used by commercial car washes reduce the effectiveness of wiper blades.
Note: There are different wiper blades for cold and warm weather use.
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Changing the wiper blades1. Pull the wiper arm away from the vehicle. Turn the blade at an
angle from the wiper arm. Push
the lock pin manually to release
the blade and pull the wiper
blade down toward the
windshield to remove it from
the arm.
2. Attach the new wiper to the wiper arm and press it into
place until a click is heard.
3. Replace wiper blades every 6 months for optimum performance.
TILT STEERING WHEEL (IF EQUIPPED)
To adjust the steering wheel: 1. Pull and hold the steering wheel release control toward you.
2. Move the steering wheel up or down until you find the desired
location.
3. Release the steering wheel release control. This will lock
the steering wheel in position.
WARNING: Never adjust the steering wheel when the vehicle is
moving.
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AUXILIARY POWER POINT
Power outlets are designed for
accessory plugs only. Do not
hang any type of accessory or
accessory bracket from the plug.
Improper use of the power
outlet can cause damage not
covered by your warranty.
The auxiliary power point is located
on the instrument panel. Do not
plug optional electrical accessories
into the cigarette lighter. Use the
power point.
Do not use the power point for operating the cigarette lighter element.
The Maximum power each power point can supply depends on the fuse
rating. For example: a 20A fuse should supply a maximum of 240 Watts,
a 15A fuse should supply a maximum of 180 Watts and a 10A fuse should
supply a maximum of 120 Watts. Exceeding these limits will result in a
blown fuse. Refer toPassenger Compartment Fuse Panel in the
Roadside Emergencies chapter for fuse ratings in your vehicle.
Always keep the power point caps closed when not being used.
POWER WINDOWS (IF EQUIPPED)
WARNING: When closing the
power windows, you should
verify they are free of
obstructions and ensure that
children and/or pets are not in
the proximity of the window
openings.
Press and hold the bottom part of the rocker switch to open the window.
Press and hold the top part of the rocker switch to close the window.
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One touch down
Allows the driver’s window to open
fully without holding the control
down. Press completely down on
AUTO and release quickly. Press
again to stop.
AUTOMATIC DIMMING REAR VIEW MIRRORS (IF EQUIPPED)
The electronic day/night mirror will change from the normal state to the
non-glare state when bright lights (glare) reach the inside rear view
mirror. When the inside rear view mirror detects bright light from behind
the vehicle, the inside rear view mirror will automatically adjust (darken)
to minimize glare.
Do not block the sensor on the backside of the inside rear view mirror
since this may impair proper system performance.
Press the left button on the mirror
to turn the auto dimming ON or
OFF. The green indicator light left
of the display will illuminate when
this feature is ON.
COMPASS/TEMPERATURE EC MIRROR (IF EQUIPPED)
The compass reading may be affected when you drive near large
buildings, bridges, power lines and powerful broadcast antennas.
Magnetic or metallic objects placed in, on or near the vehicle may also
affect compass accuracy.
Usually, when something affects the compass readings, the compass will
correct itself after a few days of operating your vehicle in normal
conditions. If the compass still appears to be inaccurate, a manual
calibration may be necessary. Refer toCompass calibration
adjustment.
Most geographic areas (zones) have a magnetic north compass point that
varies slightly from the northerly direction on maps. This variation is four
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