light MAZDA MODEL B4000 2003 Repair Manual

Octane recommendations
Do not be concerned if your engine
sometimes knocks lightly. However,
if it knocks heavily under most
driving conditions while you are
using fuel with the recommended
octane rating, see your authorized Mazda dealership to prevent any
engine damage.
Unleaded Gasoline engines
Your vehicle is designed to use “Regular” unleaded gasoline with an
(R+M)/2 octane rating of 87. We do not recommend the use of gasolines
labeled as “Regular” that are sold with octane ratings of 86 or lower in
high altitude areas.
FFV engine (if equipped)
Your vehicle is designed to use (E85) Fuel Ethanol, “Regular” unleaded
gasoline or any percentage of the two fuels combined.
U.S. government regulations require fuel ethanol dispensing
pumps to have a small, square, orange and black label with the
common abbreviation or the appropriate percentage for that
region. Use of other fuels such as Fuel Methanol may cause
powertrain damage, a loss of vehicle performance, and your
warranty may be invalidated.
Fuel quality
Many of the world’s automakers
issued the World-wide Fuel Charter
that recommends gasoline
specifications to provide improved
performance and emission control
system protection for your vehicle.
Gasolines that meet the World-wide
Fuel Charter should be used when
available. Ask your fuel supplier
about gasolines that meet the
World-wide Fuel Charter. In Canada,
look for fuels that display theAuto
Makers’ Choice
logo.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
87(R+M)/2 METHOD
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•Revving the engine before turning it off may reduce fuel economy.
• Using the air conditioner or defroster may reduce fuel economy.
• You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
• Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
• Resting your foot on the brake pedal while driving may reduce fuel
economy.
• Combine errands and minimize stop-and-go driving.
Maintenance
• Keep tires properly inflated and use only recommended size.
• Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
• Use recommended engine oil. Refer to Lubricant specificationsin
this chapter.
• Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle service maintenance section.
Conditions
• Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
• Carrying unnecessary weight may reduce fuel economy (approximately
0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
• Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
• Using fuel blended with alcohol may lower fuel economy.
• Fuel economy may decrease with lower temperatures during the first
12–16 km (8–10 miles) of driving.
• Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
• Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
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•Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
• Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
It is important to note the box in the lower left corner of the window
sticker. These numbers represent the Range of L/100 km (MPG)
expected on the vehicle under optimum conditions. Your fuel economy
may vary depending upon the method of operation and conditions.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
• Use only the specified fuel listed.
• Avoid running out of fuel.
• Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
• Have the items listed in your service maintenance section performed
according to the specified schedule.
The scheduled maintenance items listed in the scheduled maintenance
section are essential to the life and performance of your vehicle and to
its emissions system.
If other than Mazda authorized parts are used for maintenance
replacements or for service of components affecting emission control,
such non-Mazda parts should be equivalent to genuine Mazda parts in
performance and durability.
WARNING: Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
Illumination of the
CHECK
ENGINEindicator, charging system warning light or the
temperature warning light, fluid leaks, strange odors, smoke or loss of
engine power, could indicate that the emission control system is not
working properly.
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WARNING: Exhaust leaks may result in entry of harmful and
potentially lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult your “Warranty Information” for complete emission
warranty information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your “Check Engine/Service Engine
Soon” light is on, refer to the description in the Warning lights and
chimes section of the Instrument cluster chapter. Your vehicle may not
pass the I/M test with the “Check Engine/Service Engine Soon” light on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
• First, at least 10 minutes of driving on an expressway or highway.
• Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
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A
ABS (see Brakes) .....................115
Air bag supplemental
restraint system ..........................81and child safety seats ..............84
description ................................81
disposal ......................................87
driver air bag ............................85
indicator light ...........................87
operation ...................................85
passenger air bag .....................85
passenger deactivation switch...88
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................204
Anti-lock brake system
(see Brakes) ......................115–116
Audio system 6-CD in dash .............................24
AM/FM .......................................19
MACH MP3 ...............................27
Single CD ..................................21
Audio system
(see Radio) ................19, 21, 24, 27
Automatic dimming rear
view mirror ..................................50
Automatic transmission ............119 driving an automatic
overdrive .................................120
fluid, adding ............................223
fluid, checking ........................223
fluid, refill capacities ..............231
fluid, specification ..................236
Auxiliary power point .................49
Axle lubricant specifications ..235–236
refill capacities ........................231
traction lok ..............................118 B
Battery .......................................202
acid, treating emergencies .....202
jumping a disabled battery ....159
maintenance-free ....................202
servicing ..................................202
Bed extender ..............................57
BeltMinder ...................................76
Brakes ........................................115 anti-lock ...........................115–116
anti-lock brake system
(ABS) warning light ...............116
fluid, checking and adding ....221
fluid, refill capacities ..............231
fluid, specifications .........235–236
lubricant specifications ..235–236
parking ....................................116
shift interlock ..........................119
Break-in period .............................5
Bulbs ............................................40
C
Calculating load ........................130
Capacities for refilling fluids ....231
Cassette tape player .............21, 24
CD-single premium ...............19, 27
Cell phone warning ...................239
Certification Label ....................238
Changing a tire .........................151
Child safety restraints ................94 child safety belts ......................94
Child safety seats ........................97 attaching with tether straps ..102
in front seat ..............................99
in rear seat ................................99
LATCH .....................................106
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recommendations ...................200
refill capacities ........................231
specifications ..................235–236
Exhaust fumes ..........................114
F
Flexible Fuel Vehicle (FFV) ....208
Fluid capacities .........................231
Foglamps .....................................38
Four-Wheel Drive vehicles .......124 driving off road .......................126
electronic shift ........................125
indicator light .........................124
preparing to drive your
vehicle .....................................118
Fuel ............................................208 calculating fuel economy .......215
cap ...........................................211
capacity ...................................231
choosing the right fuel ...........212
comparisons with EPA fuel
economy estimates .................218
detergent in fuel .....................214
filling your vehicle
with fuel ..................208, 211, 215
filter, specifications ................214
fuel pump shut-off switch .....139
improving fuel economy ........215
octane rating ...................213, 236
quality ......................................213
running out of fuel .................214
safety information relating
to automotive fuels ................208
Fuel - flex fuel vehicle
(FFV) .........................208, 212–213
Fuel pump shut-off switch .......139
Fuses ..................................140–141
G
Gas cap (see Fuel cap) ............211 Gas mileage
(see Fuel economy) .................215
Gauges .........................................16
GAWR (Gross Axle
Weight Rating) ..........................129
calculating ...............................130
definition .................................129
driving with a heavy load ......129
location ....................................129
GVWR (Gross Vehicle
Weight Rating) ..........................129 calculating .......................129–130
definition .................................129
driving with a heavy load ......129
location ....................................129
H
Hazard flashers .........................139
Headlamps ...................................38 aiming ........................................39
bulb specifications ....................40
daytime running lights .............38
flash to pass ..............................39
high beam .................................39
replacing bulbs .........................41
turning on and off ....................38
Heating heating and air
conditioning system ...........35–36
Hood ..........................................191
I
Ignition ...............................110, 236
Infant seats (see Safety seats) ..97
Inspection/maintenance
(I/M) testing ..............................219
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Instrument panelcleaning ...................................180
cluster ................................12, 180
lighting up panel and interior...39
location of components ............12
J
Jack ............................................151 positioning ...............................151
storage .............................151–154
Jump-starting your vehicle ......159
K
Keyless remote entry system -
see Remote entry system ...........59
Keys positions of the ignition .........110
L
Lamps bulb replacement
specifications chart ..................40
cargo lamps ...............................39
courtesy .....................................40
daytime running light ...............38
fog lamps ...................................38
headlamps .................................38
headlamps, flash to pass ..........39
instrument panel, dimming .....39
interior lamps .....................40–41
replacing bulbs . 40–41, 43, 45–46
Lane change indicator
(see Turn signal) ........................40
LATCH anchors .........................106
Lights, warning and indicator ....12 anti-lock brakes (ABS) ..........116 Limited slip axle
(see Traction-Lok) ....................118
Load limits .................................129
GAWR ......................................129
GVWR ......................................129
trailer towing ..........................129
Loading instructions .................128
Lubricant specifications ...235–236
Lumbar support, seats ...............68
M
Manual transmission .................122 fluid capacities ........................231
lubricant specifications ..........236
reverse .....................................123
Mirrors automatic dimming rearview
mirror ........................................50
cleaning ...................................179
side view mirrors (power) .......53
Motorcraft parts ........................214
O
Octane rating ............................213
Oil (see Engine oil) ..................195
Overdrive .....................................56
Overheating ...............................150
P
Parking brake ............................116
Passive anti-theft system
(PATS) .........................................64
Power distribution box
(see Fuses) ...............................144
Power door locks ........................59
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Power mirrors .............................53
Power point .................................49
Power steering ..........................117fluid, checking and adding ....220
fluid, refill capacity ................231
fluid, specifications .........235–236
Power Windows ...........................49
Preparing to drive
your vehicle ...............................118
R
Radio ..........................19, 21, 24, 27 6-CD in dash .............................24
AM/FM .......................................19
MACH MP3 ...............................27
Single CD ..................................21
Relays ........................................140
Remote entry system ...........59–60 arming and disarming
the anti-theft system ................61
illuminated entry ......................63
locking/unlocking doors .....59–60
replacement/additional
transmitters ...............................62
replacing the batteries .............61
S
Safety Belt Maintenance ............80
Safety belts
(see Safety restraints) .........69–73
Safety defects, reporting ..........174
Safety restraints ....................69–73 belt minder ...............................76
extension assembly ..................76
for adults .............................70–72
for children .........................93–94
lap belt ......................................74 safety belt maintenance ...........80
warning light and chime ..........76
Safety restraints - LATCH
anchors ......................................106
Safety restraints - tether
anchors ......................................102
Safety seats for children ............97
Seat belts
(see Safety restraints) ...............69
Seats ............................................67 child safety seats ......................97
Servicing your vehicle ..............190
Snowplowing .................................7
Spare tire (see
Changing the Tire) ...................152
Spark plugs, specifications .......236
Special notice ambulance conversions ..............7
utility-type vehicles ....................7
Specification chart,
lubricants ...........................235–236
Speed control ..............................53
Starting a flex fuel vehicle .......113
Starting your
vehicle ........................110–111, 113 jump starting ..........................159
Steering wheel tilting .........................................48
Stereo 6-CD in dash .............................24
AM/FM .......................................19
MACH MP3 ...............................27
Single CD ..................................21
T
Tether anchors ..........................102
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Tilt steering wheel ......................48
Tires ...........................151, 227–228changing ..................151–152, 155
checking the pressure ............228
replacing ..................................230
rotating ....................................229
snow tires and chains ............230
tire grades ...............................228
treadwear ................................227
Towing .......................................131 recreational towing .................137
trailer towing ..........................131
wrecker ....................................164
Traction-lok rear axle ...............118
Transfer case fluid checking .........................226
Transmission automatic operation ...............119
fluid, checking and adding
(automatic) .............................223
fluid, checking and adding
(manual) .................................225
fluid, refill capacities ..............231
lubricant specifications ..235–236
manual operation ....................122
Turn signal ..................................40 V
Vehicle dimensions ...................236
Vehicle Identification Number
(VIN) ..........................................238
Vehicle loading ..........................129
camper bodies ........................138
Ventilating your vehicle ...........115
W
Warning chimes ...........................16
Warning lights (see Lights) .......12
Washer fluid ..............................195
Washing your vehicle ................176
Water, Driving through .............128
Waxing your vehicle .................176
Windows power .........................................49
Windshield washer fluid and
wipers ..........................................47 checking and adding fluid .....195
checking and cleaning ..............47
replacing wiper blades .............48
Wrecker towing .........................164
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