steering MAZDA MODEL B4000 CAB PLUS 4 TRUCK 2009 User Guide

Fuse/RelayLocation Fuse Amp
Rating Protected Circuits
40 — Not used
41 10A* Automatic transmission
42 7.5A* Trailer tow (left turn)
43 20A* A/C relay coil, Engine sensors,
VMV solenoid, EGR solenoid,
Heated PCV
44 15A* Ignition coil, Capacitor
45A — Not used
45B — Not used
46A — A/C clutch solenoid
46B — Not used
47 — PCM relay
48A — Fuel pump relay, Fuel injectors
relay
48B — Fog lamp relay
51 — Not used
52 — Not used
53 — Not used
54 — Not used
55 — Blower relay
56 — Starter relay
* Mini Fuses ** Maxi Fuses
CHANGING THE TIRES
If you get a flat tire while driving:
• do not brake heavily.
• gradually decrease the vehicle’s speed.
• hold the steering wheel firmly.
• slowly move to a safe place on the side of the road.
Note: The tire pressure monitoring system (TPMS) indicator light will
illuminate when the spare is in use. To restore the full functionality of
the monitoring system, all road wheels equipped with tire pressure
monitoring sensors must be mounted on the vehicle.
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Roadside Emergencies
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WINDOWS AND WIPER BLADES
The windshield, rear and side windows and the wiper blades should be
cleaned regularly. If the wipers do not wipe properly, substances on the
vehicle’s glass or the wiper blades may be the cause. These may include
hot wax treatments used by commercial car washes, water repellant
coatings, tree sap, or other organic contamination; these contaminants
may cause squeaking or chatter noise from the blades, and streaking and
smearing of the windshield. To clean these items, follow these tips:
•The windshield, rear windows and side windows may be cleaned with
a non-abrasive cleaner such as Ultra-Clear Spray Glass Cleaner
(0000–77–400E-01 and 0000–77–400E-02), available from your
authorized Mazda dealer.
• The wiper blades can be cleaned with isopropyl (rubbing) alcohol or a
windshield washer concentrate. This washer fluid concentrate contains
a special solution in addition to alcohol which helps to remove the hot
wax deposited on the wiper blade and windshield from automated car
wash facilities. Be sure to replace wiper blades when they appear
worn or do not function properly.
• Do not use abrasives, as they may cause scratches.
• Do not use fuel, kerosene, or paint thinner to clean any parts.
INSTRUMENT PANEL / INTERIOR TRIM AND CLUSTER LENS
Clean the interior trim areas and instrument panel with a damp cloth,
then with a clean, dry cloth, or use Mazda Deluxe Leather and Vinyl
Cleaner (0000-77-430E-15).
• Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
• Do not use household or glass cleaners, as these may damage the
finish.
WARNING: Do not use chemical solvents or strong detergents
when cleaning the steering wheel, instrument panel or interior
trim areas to avoid contamination of the airbag systems.
• Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.
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Owners Guide, 1st Printing
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Cleaning
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Maintenance ItemMaintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 4 8 12 16 20 24 28 32 36 40 44 48
x 1000 miles 5 10 15 20 25 30 35 40 45 50 55 60 (x 1000 km) (8) (16) (24) (32) (40) (48) (56) (64) (72) (80) (88) (96)
Caliper slide rails LLL L
Drum brake system, lines and hoses I II I
Exhaust system for leaks, damage,
looseness II
Manual transmission fluid
Automatic
transmission fluid *2
I I
Exhaust system shielding (for
trapped material) II
Propeller shaft U-joints (if equipped
with grease fittings) LLLLLL
Parking brake system (for damage
and operation) III I
Ball joints (4x2) I/L I/L I/L I/L
Transfer case fluid (4x4) Replace every 150,000 miles (240,000 km)
Rear axle lubricant Does not require replacement unless rear axle
submerged in water
Accessory drive belts
Fuel filter *5R R
Steering linkage, ball joints,
suspension and driveshaft III I
*1 The wheel lug nuts must be retightened to the proper specifications at
500 miles (800 km) of new vehicle operation, at any wheel change, or at any
other time the wheel lug nuts have been loosened. Refer to
Wheel Lug Nut
Torque Specification in theTires, Wheels and Loading chapter for the
proper lug nut torque specification.
*2 Replace every 150,000 miles (240,000 km) unless submerged in water.
*3 At 60,000 miles (96,000 km), the dealer will replace the PCV valve at no
cost, except Canada and California vehicles.
*4 Refer to vehicle emission control information label for spark plug and gap
specifications.
*5 The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty nor
limit recall liability prior to completion of the vehicle’s useful life.
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Maintenance and Specifications
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MaintenanceItem Maintenance Interval (Number of months or Miles (km),
whichever comes first)
Months 52 56 60 64 68 72 76 80 84 88 92 96
x 1000 miles 65 70 75 80 85 90 95 100 105 110 115 120
(x 1000 km) (104) (112) (121) (128) (136) (144) (152) (160) (168) (176) (184) (192)
Manual transmission fluid R
Automatic
transmission fluid *2 II
Exhaust system shielding
(for trapped material) II
Propeller shaft U-joints (if
equipped with grease
fittings) LLLLLL
Parking brake system (for
damage and operation) IIII
Ball joints (4x2) I/LI/LI/LI/L
Transfer case fluid (4x4) Replace every 150,000 miles (240,000 km)
Rear axle lubricant Does not require replacement unless rear axle submerged in water
Accessory drive belts I
Fuel filter *5 RR
Steering linkage, ball joints,
suspension and driveshaft IIII
*1 The wheel lug nuts must be retightened to the proper specifications
at 500 miles (800 km) of new vehicle operation, at any wheel change, or
at any other time the wheel lug nuts have been loosened. Refer to
Wheel
Lug Nut Torque Specification in theTires, Wheels and Loading
chapter for the proper lug nut torque specification.
*2 Replace every 150,000 miles (240,000 km) unless submerged in water.
*3 At 60,000 miles (96,000 km), the dealer will replace the PCV valve at
no cost, except Canada and California vehicles.
*4 Refer to vehicle emission control information label for spark plug and
gap specifications.
*5 The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty nor
limit recall liability prior to completion of the vehicle’s useful life.
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Maintenance and Specifications
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•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in 1 (First).
2. Turn off the engine and remove the key.
3. Block the wheels.
Working with the engine on
• Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
• Manual transmission:
1. Set the parking brake, depress the clutch pedal, place the gearshift in N (Neutral), and release the clutch pedal.
2. Block the wheels.
WARNING: To reduce the risk of vehicle damage and/or
personal burn injuries, do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood release handle located under
the bottom of the instrument
panel near the steering column.
2. Go to the front of the vehicle and release the auxiliary latch
that is located under the front
center of the hood.
3. Lift the hood and support it with the prop rod.
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Maintenance and Specifications
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
ItemApplicationMazda part name or
equivalent Capacity
Brake fluid and clutch fluid (if equipped) AllHigh Performance DOT 3
Motor Vehicle Brake Fluid Between MIN and MAX on
reservoir
1
Door weather strips AllSilicone Lubricant —
Hinges, door checks,
latches, striker plates, fuel filler door hinge and seat tracks All Multi-Purpose Grease
—
Transmission
/steering/parking brake
linkages and pivots, brake and clutch pedal shaft All Premium Long-Life Grease
—
Engine coolant 2.3L I4
engine with manual
transmission
Premium Engine Coolant
2
10.5 quarts (10.0L)
2.3L I4
engine with automatic
transmission 10.2 quarts (9.7L)
4.0L V6
engine with manual
transmission 13.7 quarts (13.0L)
4.0L V6
engine with automatic
transmission 13.2 quarts (12.5L)
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Maintenance and Specifications
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ItemApplicationMazda part name or
equivalent Capacity
Engine oil 2.3L I4
engine SAE 5W-20 Motor Oil 4 .0 quarts (3.8L)
4.0L V6 engine SAE 5W-30 Motor Oil 5.0 quarts (4.7L)
Power steering fluid All MERCONV AT F Fill between MAX / MIN
line on reservoir
Transfer case fluid (4X4) 4x4 Vehicles Transfer Case Fluid 1.25 quarts (1.2L)
Manual transmission fluid 5-speed
manual MERCON
V ATF 2.8 quarts (2.65L)
3
Automatic transmission
fluid (5R44E and 5R55E) 4x2 vehicles
with 2.3L I4 engine
MERCONV AT F
4
9.9 quarts (9.4L)
5
4x2 vehicles
with 4.0Lengines 10.0 quarts (9.5L)
5
4x4 vehicles
with 4.0Lengines 10.3 quarts (9.8L)
5
Front axle fluid (4X4) 4x4 Vehicles
SAE 80W-90 Premium Rear
Axle Lubricant 3.6 pints (1.7L)
Rear axle fluid AllSAE 80W-90 Premium Rear
Axle Lubricant 5.0-5.3 pints (2.4-2.5L)
6
Windshield washer fluid All Ultra-clear Windshield
Washer Concentrate 2.75 quarts (2.6L)
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Maintenance and Specifications
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