warning MAZDA MODEL B4000 TRUCK 2004 Owners Manual

Check the power steering fluid. Refer to the service maintenance section
for the service interval schedules. If adding fluid is necessary, use only
MERCONAT F.
1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several times.
3. Turn the engine off.
4. If your vehicle is equipped with a 3.0L V6 engine, check the
fluid level on the dipstick. It should be within the FULL HOT range.
Do not add fluid if the level is within this range.
5. If your vehicle is equipped with a 4.0L SOHC V6 or 2.3L I4
engine, check the fluid level in the reservoir. It should be between
the MIN and MAX lines. Do not add fluid if the level is within this
range.
6. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the FULL HOT range. Be sure to put the
dipstick back in the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your Mazda dealer immediately. WARNING: Brake fluid is toxic. If brake fluid contacts the
eyes, flush eyes with running water for 15 minutes. Seek
medical attention if irritation persists. If taken internally, drink
water and induce vomiting. Seek medical attention immediately.
MAX
2004 Mazda B Series (mbs)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
221

WARNING: If you use a brake fluid that is not DOT 3, you will
cause permanent damage to your brakes.
WARNING: Do not let the reservoir for the master cylinder run
dry. This may cause the brakes to fail.
CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer to the service maintenance section for the
service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Mazda specification.
Refer to Lubricant Specifications in this chapter.
WARNING: Brake fluid is toxic. If brake fluid contacts the
eyes, flush eyes with running water for 15 minutes. Seek
medical attention if irritation persists. If taken internally, drink
water and induce vomiting. Seek medical attention immediately.
1. Clean the reservoir cap before removal to prevent dirt and
water from entering the
reservoir.
2. Remove cap and rubber diaphragm from reservoir.
3. Add fluid until the level reaches the step in the reservoir.
4. Reinstall rubber diaphragm and cap onto reservoir.
2004 Mazda B Series (mbs)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
222

WARNING: The temperature grade for this tire is established
for a tire that is properly inflated and not overloaded.
Excessive speed, underinflation, or excessive loading, either
separately or in combination, can cause heat buildup and
possible tire failure.
TIRES
Tires are designed to give many thousands of miles of service, but they
must be maintained in order to get the maximum benefit from them.
Glossary of tire terminology
• Tire label: A label showing the OE (Original Equipment) tire sizes,
recommended inflation pressure and the maximum weight the vehicle
can carry.
• Tire Identification Number (TIN): A number on the sidewall of
each tire providing information about the tire brand and
manufacturing plant, tire size and date of manufacturer.
• Inflation pressure: A measure of the amount of air in a tire.
• Standard load: A class of P-metric or Metric tires designed to carry a
maximum load at 35 psi [37 psi (2.5 bar) for Metric tires]. Increasing
the inflation pressure beyond this pressure will not increase the tires
load carrying capability.
• Extra load: A class of P-metric or Metric tires designed to carry a
heavier maximum load at 41 psi [43 psi (2.9 bar) for Metric tires].
Increasing the inflation pressure beyond this pressure will not increase
the tires load carrying capability.
• kPa: Kilopascal, a metric unit of air pressure.
• PSI: Pounds per square inch, a standard unit of air pressure.
• B-pillar: The structural member at the side of the vehicle behind the
front door.
• Bead area of the tire: Area of the tire next to the rim.
• Sidewall of the tire: Area between the bead area and the tread.
• Tread area of the tire: Area of the perimeter of the tire that
contacts the road when mounted on the vehicle.
• Rim: The metal support (wheel) for a tire or a tire and tube assembly
upon which the tire beads are seated.
2004 Mazda B Series (mbs)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
229

10.Tire Ply Composition and Material Used: Indicates the number
of plies or the number of layers of rubber-coated fabric in the tire
tread and sidewall. Tire manufacturers also must indicate the ply
materials in the tire and the sidewall, which include steel, nylon,
polyester, and others.
11. Maximum Load: Indicates the maximum load in kilograms and
pounds that can be carried by the tire. Refer to the tire label or the
safety certification label, located on the B-Pillar or the driver’s door,
for the correct tire pressure for your vehicle
12. Treadwear, Traction and Temperature Grades
• Treadwear: The treadwear grade is a comparative rating based on the
wear rate of the tire when tested under controlled conditions on a
specified government test course. For example, a tire graded 150
would wear one and one-half (1
12) times as well on the government
course as a tire graded 100.
• Traction: The traction grades, from highest to lowest are AA, A, B,
and C. The grades represent the tire’s ability to stop on wet pavement
as measured under controlled conditions on specified government test
surfaces of asphalt and concrete. A tire marked C may have poor
traction performance.
• Temperature: The temperature grades are A (the highest), B and C,
representing the tire’s resistance to the generation of heat and its
ability to dissipate heat when tested under controlled conditions on a
specified indoor laboratory test wheel.
13. Maximum Permissible Inflation Pressure: Tire manufactures
maximum permissible pressure and/or the pressure at which the
maximum load can be carried by the tire. This pressure is normally
higher than the manufacturer’s recommended cold inflation pressure
which can be found on either the tire label or certification label
which is located on the structure by the trailing edge of the driver’s
door or the edge of the driver’s door. The cold inflation pressure
should never be set lower than the recommended pressure on the
label.
Note: You may not find this information on all tires because it is not
required by federal law.
The tire suppliers may have additional markings, notes or warnings such
as standard load, radial tubeless, etc.
2004 Mazda B Series (mbs)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
232

Use the recommended cold inflation pressure for optimum tire
performance and wear. Under-inflation or over-inflation may cause
uneven treadwear patterns.
NOTE:If you are driving the vehicle at its maximum weight load, make
sure the tire inflation pressure is correct for the weight load on the tires.
WARNING: Under-inflation is the most common cause of tire
failures and may result in severe tire cracking, tread separation
or blowout, with unexpected loss of vehicle control and
increased risk of injury. Under-inflation increases sidewall
flexing and rolling resistance, resulting in heat buildup and
internal damage to the tire. It also may result in unnecessary
tire stress, irregular wear, loss of vehicle control and accidents.
A tire can lose up to half of its air pressure and not appear to
be flat!
When weather temperature changes occur, tire inflation pressures also
change. A 10 degree temperature change causes a corresponding drop of
7 kPa (1 psi) in inflation pressure. Check your tire pressures frequently
and adjust them to the proper pressure which can be found on the tire
label or certification label.
If checking tire pressure when the tire is hot, (i.e. driven more than 1.6
km [1mile]), never “bleed” or reduce air pressure. The tires are hot from
driving and it is normal for pressures to increase above recommended
cold pressures. A hot tire at or below recommended cold inflation
pressure could be significantly under-inflated.
To check the pressure in your tire(s): 1. Make sure the tires are cool, meaning they are not hot from driving even a mile.
Note: If you have to drive a distance to get air for your tire(s), check
and record the tire pressure first and add the appropriate air pressure
when you get to the pump. It is normal for tires to heat up and the air
pressure inside to go up as you drive. Never “bleed” or reduce air
pressure when tires are hot.
2. Remove the cap from the valve on one tire, then firmly press the tire gauge onto the valve.
3. Add air to reach the recommended air pressure
Note: If you overfill the tire, release air by pushing on the metal stem in
the center of the valve. Then recheck the pressure with your tire gauge.
2004 Mazda B Series (mbs)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
235

Safety practices
Driving habits have a great deal to do with your tire mileage and safety.
•Observe posted speed limits
• Avoid fast starts, stops and turns
• Avoid potholes and objects on the road
• Do not run over curbs or hit the tire against a curb when parking
If you vehicle is stuck in snow, mud, sand, etc., do notrapidly spin the
tires; spinning the tires can tear the tire and cause an explosion. A tire
can explode in as little as three to five seconds.
WARNING: Tire explosions can cause death, personal injury or
property damage. Do not allow anyone to stand near, or directly
ahead or behind the spinning tire.
WARNING: Never spin the tires in excess of the 55 km/h (35
mph) point indicated on the speedometer.
Highway hazards
No matter how carefully you drive there’s always the possibility that you
may eventually have a flat tire on the highway. Drive slowly to the
closest safe area out of traffic. This may further damage the flat tire, but
your safety is more important.
If you feel a sudden vibration or ride disturbance while driving or you
suspect your tire or vehicle has been damaged, immediately reduce your
speed. Drive with caution until you can safely pull off the road. Stop and
inspect the tire for damage. If the tire is under-inflated or damaged,
deflate it, remove wheel and replace it with your spare tire and wheel. If
you cannot detect a cause, have the vehicle towed to the nearest repair
facility or tire dealer to have the vehicle inspected.
SNOW TIRES AND CHAINS WARNING: Driving too fast for conditions creates the
possibility of loss of vehicle control. Driving at very high speeds
for extended periods of time may result in damage to vehicle
components.
NOTE: Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
2004 Mazda B Series (mbs)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
239

5Traction-Lok axles use 2.2–2.4L (4.75–5.0 pints) of rear axle lubricant.
Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. Service refill
capacities are determined by filling the rear axle 6 mm to 14 mm (1/4
inch to 9/16 inch) below the bottom of the filler hole.
6Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local Mazda dealer immediately.
LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4) SAE 80W-90 Premium Rear Axle
Lubricant
Rear axle SAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid
4
Door weather strips
Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant3
Engine oil 2.3L I4 and 3.0L V6 engines SAE 5W-20 Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Motor Oil
Hinges, door checks, latches, striker
plates, fuel filler door hinge and seat
tracksMulti-Purpose Grease
Transmission /steering/parking brake
linkages and pivots, brake and clutch
pedal shaft, clutch pilot bearing and
input shaft spline (manual
transmission). Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual) MERCON
AT F
Automatic transmission (5R44E and
5R55E) MERCONVATF
2
Windshield washer fluid
Ultra-clear Windshield Washer
Concentrate
2004 Mazda B Series
(mbs)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
243

1Add 118 ml (4 oz.) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCON and MERCONV are not interchangeable. DO NOT
mix MERCON and MERCONV. Refer to your service maintenance
section to determine the correct service interval.
3Do not mix different types or colors of engine coolant.
4Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local Mazda dealer immediately.
ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.04-1.19mm
(0.041-0.047
inch)1.07-1.17mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio 9.7:1 9.14:1 9.7:1
2004 Mazda B Series
(mbs)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
244

CELL PHONES
Use of cell phones and other devices by driver:WARNING: Use of any electrical devices such as cell phones,
computers, portable radios, vehicle navigation or other devices
by the driver while the vehicle is moving is dangerous. Dialing a
number on a cell phone while driving also ties-up the driver’s
hands. Use of these devices will cause the driver to be
distracted and could lead to a serious accident. If a passenger is
unable to use the device, pull off the right-of-way to a safe area
before use. If use of a cell phone is necessary despite this
warning, use a hands-free system to at least allow the hands
free to drive the vehicle. Never use a cell phone or other
electrical device while the vehicle is moving and, instead,
concentrate on the full-time job of driving.
In addition, the gasoline distributors are warning against using
cell phones during refueling procedures, due to their increased
concern about static electricity fires in the self-service pump
environment.
2004 Mazda B Series (mbs)
Owners Guide (post-2002-fmt)
USA English (fus)
Accessories
Accessories
248

A
ABS (see Brakes) .....................110
Air bag supplemental restraint
system ..........................................77and child safety seats ..............80
description ................................77
disposal ......................................83
driver air bag ............................81
indicator light ...........................83
operation ...................................81
passenger air bag .....................81
passenger deactivation
switch ........................................84
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................202
Anti-lock brake system
(see Brakes) ......................110–111
Audio system 6-CD in dash .............................22
Single CD ..................................19
Audio system
(see Radio) ................18–19, 22, 26
Automatic dimming rear view
mirror ...........................................46
Automatic transmission ............114 driving an automatic
overdrive .................................115
fluid, refill capacities ..............240
fluid, specification ..................244
Auxiliary power point .................45
Axle lubricant specifications ..243–244
refill capacities ........................240
traction lok ..............................113
B
Battery .......................................200 acid, treating emergencies .....200
jumping a disabled battery ....157
maintenance-free ....................200
servicing ..................................200
Bed extender ..............................53
BeltMinder ...................................73
Brakes ........................................110 anti-lock ...........................110–111
anti-lock brake system (ABS)
warning light ...........................111
fluid, checking and adding ....221
fluid, refill capacities ..............240
fluid, specifications .........243–244
lubricant specifications ..243–244
parking ....................................112
shift interlock ..........................114
Break-in period .............................5
Bulbs ............................................36
C
Calculating load ........................127
Capacities for refilling fluids ....240
Cassette tape player .............19, 22
Cell phone warning ...................248
Certification Label ....................247
Changing a tire ...................49, 149
Child safety restraints ................90 child safety belts ......................90
Child safety seats ........................93 attaching with tether straps ....98
in front seat ..............................95
in rear seat ................................95
LATCH .....................................101
tether anchorage hardware .....98
Chimes (warning) .......................16
2004 Mazda B Series (mbs)
Owners Guide (post-2002-fmt)
USA English (fus)
Index
Index
249