service MAZDA MODEL MILLENIA 2002 Owners Manual (in English)

A Word to Mazda Owners
Form No. 8Q47-EA-01F
Thank you for choosing a Mazda. We at Mazda design and build vehicles with complete
customer satisfaction in mind.
To help ensure enjoyable and trouble-free operation of your Mazda, read this manual
carefully and follow its recommendations.
An Authorized Mazda Dealer knows your vehicle best. So when maintenance or service is
necessary, that's the place to go.
Our nationwide network of Mazda professionals is dedicated to providing you with the best
possible service.
We assure you that all of us at Mazda have an ongoing interest in your motoring pleasure
and in your full satisfaction with your Mazda product.
Mazda Motor Corporation
HIROSHIMA, JAPAN
©2001 Mazda Motor Corporation
Printed in Japan Apr. 2002(Print4) Important Notes About This Manual
Keep this manual in the glove box as a handy reference for the safe and enjoyable use of
your Mazda. Should you resell the vehicle, leave this manual with it for the next owner.
All specifications and descriptions are accurate at the time of printing. Because
improvement is a constant goal at Mazda, we reserve the right to make changes in
specifications at any time without notice and without obligation.
Air Conditioning and the Environment
Your Mazda's genuine air conditioner is filled with R134a, a refrigerant that has been
found not to damage the earth's ozone layer. If the air conditioner does not operate
properly, consult an Authorized Mazda Dealer.
Please be aware that this manual applies to all models, equipment and options. As a
result, you may find some explanations for equipment not installed on your vehicle.
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3-6
Knowing Your Mazda
Doors and Locks
Form No. 8Q47-EA-01F
3. Install a new battery (CR2025 or the
equivalent) into the front portion of the
holder with the positive pole ( )
facing up. Press on the B portion of the
battery to set the battery.
4. Align the front and back covers and
snap the transmitter shut.
Service
If you have a problem with the keyless
entry system, consult an Authorized
Mazda Dealer.
If your transmitter is lost or stolen, bring
all remaining transmitters to an
Authorized Mazda Dealer as soon as
possible for a replacement and to make
the lost or stolen transmitter inoperative.
Do not press any buttons when
replacing the battery. The electronic
code could be altered and cause the
keyless entry system to malfunction.
If the keyless entry system fails to
operate, contact an Authorized Mazda
Dealer.
BBack cover
Front
coverFront o
f
holder
CAUTION
•Changes or modifications could
void your right to operate the
keyless entry system.
•Damage to your keyless entry
system will affect the vehicle
warranty coverage.
CAUTION
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5-26
Driving Your Mazda
Warning/Indicator Lights and Beeps
Form No. 8Q47-EA-01F

Engine Oil Pressure Warning
Light
This warning light indicates low engine
oil pressure.
If the light comes on while driving:
1. Drive to the side of the road and park
off the right-of-way.
2. Turn off the engine and inspect the
engine oil level (page 8-10). If it’s low,
add oil.
3. Check the light.
If the light remains on even after you add
oil, have your vehicle towed to the nearest
service station or to an Authorized Mazda
Dealer.

Check Engine Light
If this light comes on while driving, the
vehicle may have a problem. It is
important to note the driving conditions
when the light came on and consult an
Authorized Mazda Dealer.
The check engine light may come on in
the following cases:
•The fuel tank level being very low or
approaching empty.
•The engine’s electrical system has a
problem.
•The emission control system has a
problem.
•The fuel-filler cap is missing or not
tightened securely.
If the check engine light flashes
continuously, decrease your speed and
consult an Authorized Mazda Dealer as
soon as possible. Don’t run the engine if oil pressure is
low. It could result in extensive engine
damage.
CAUTION
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6-33
Interior Comfort
Au di o S ys t em
Form No. 8Q47-EA-01F
This CD player is made and tested to meet exacting safety standards. It meets FCC
requirements and complies with safety performance standards of the U.S. Department of
Health and Human Services.
Safety Certification
•This CD player should not be adjusted or repaired by anyone except qualified service
personnel.
If servicing is required, contact an Authorized Mazda dealer.
•Use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous laser exposure. Never operate the CD player
with the top case of the unit removed.
•Changes or modifications not expressly approved by Mazda may void the user’s
authority to operate this equipment.
NOTE
For CD player section:
This device complies with part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference, and (2)
this device must accept any interference received, including interference that may cause
undesired operation.
NOTE
This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation.
CAUTION
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7-9
In Case of an Emergency
Flat Tire
Form No. 8Q47-EA-01F
4. Turn the jack handle counterclockwise
and lower the vehicle. Use the lug
wrench to tighten the nuts in the order
shown.
If you’re unsure of how tight the nuts
should be, have them inspected at a
service station.
Nut tightening torque:
5. Store the damaged tire in the trunk.
Have the damaged tire repaired as
soon as possible.
N·m (kgf·m, ft·lbf) 88—117 (9—12, 65—87)
Loose Lug Nuts:
Improperly or loosely tightened lug
nuts are dangerous. The wheel could
wobble or come off. This could result
in loss of vehicle control and cause a
serious accident. Always securely and
correctly tighten the lug nuts.
Metric Studs and Lug Nuts:
Because the wheel studs and lug nuts
on your Mazda have metric threads,
using a non-metric nut is dangerous.
On a metric stud, it would not secure
the wheel and would damage the stud,
which could cause the wheel to slip
off and cause an accident. Be sure to
reinstall the same nuts you removed
or replace them with metric nuts of
the same configuration.
Incorrect Tire Air Pressure:
Driving on tires with incorrect air
pressure is dangerous. Tires with
incorrect pressure could affect
handling and result in an accident.
Don’t drive with any tires that have
incorrect air pressure. When you
check the regular tires’ air pressure,
check the spare tire, too.
NOTE
To prevent the jack and tool from
rattling, store them properly.
WARNING
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7-12
In Case of an Emergency
Form No. 8Q47-EA-01F
Emergency Starting
If the engine fails to start, it may be
flooded (excessive fuel in the engine).
Follow this procedure:
1. Depress the accelerator all the way and
hold it there.
2. Turn the ignition switch to the START
position and hold it there—for up to 10
seconds. If the engine starts, release the
key and accelerator immediately
because the engine will suddenly rev
up.
3. If the engine fails to start, crank it
without using the accelerator—for up
to 10 seconds.Jump-starting is dangerous if done
incorrectly. So follow the procedure
carefully. If you feel unsure about jump-
starting, we strongly recommend that you
have a competent service technician do
the work.
Starting a Flooded Engine
NOTE
(2.5 liter V6 DOHC)
You may hear noise (from the valve
tappets) if the engine has not been in
use for a few days. At normal
operating temperature, this should
stop. If it doesn’t, consult an
Authorized Mazda Dealer.
Jump-Starting
Battery-Related Explosion:
Flames and sparks near open battery
cells are dangerous. Hydrogen gas,
produced during normal battery
operation, could ignite and cause the
battery to explode. An exploding
battery can cause serious burns and
injuries. Keep all flames, including
cigarettes, and sparks away from
open battery cells.
Low Fluid Level or Frozen Battery:
Jump-starting a frozen battery or one
with a low fluid level is dangerous. It
may rupture or explode, causing
serious injury.
Don’t jump-start a frozen battery or
one with a low fluid level.
Use only a 12 V booster system. You
can damage a 12 V starter, ignition
system, and other electrical parts
beyond repair with a 24 V power
supply (two 12 V batteries in series or
a 24 V motor generator set).
WARNING
CAUTION
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7-15
In Case of an Emergency
Form No. 8Q47-EA-01F
Emergency Towing
We recommend that towing be done only
by an Authorized Mazda Dealer or a
commercial tow-truck service.
Proper lifting and towing are necessary to
prevent damage to the vehicle.
Government and local laws must be
followed.
A towed vehicle usually should have its
front wheels off the ground. If excessive
damage or other conditions prevent this,
use wheel dollies.
When towing with the rear wheels on the
ground, release the parking brake.
Towing Description
Wheel dollies
Don’t tow the vehicle pointed
backward with driving wheels on the
ground. This may cause internal
damage to the transaxle.
Don’t tow with sling-type equipment.
This could damage your vehicle. Use
wheel-lift or flatbed equipment.
CAUTION
CAUTION
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8-2
Maintenance and Care
Form No. 8Q47-EA-01F
Introduction
Be extremely careful and prevent injury to yourself and others or damage to your vehicle
when using this manual for inspection and maintenance.
If you’re unsure about any procedure it describes, we strongly urge you to have a reliable
and qualified service shop perform the work, preferably an Authorized Mazda Dealer.
Factory-trained Mazda technicians and genuine Mazda parts are best for your vehicle.
Without this expertise and the parts that have been designed and made especially for your
Mazda, inadequate, incomplete, and insufficient servicing may result in problems. This
could lead to vehicle damage or an accident and injuries.
For expert advice and quality service, consult an Authorized Mazda Dealer.
The owner should retain evidence that proper maintenance has been performed as
prescribed.
Claims against the warranty resulting from lack of maintenance, as opposed to defective
materials or authorized Mazda workmanship, will not be honored.
Any auto repair shop using parts equivalent to your Mazda’s original equipment may
perform maintenance. But we recommend that it always be done by an Authorized
Mazda Dealer using genuine Mazda parts.
Introduction
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8-4
Maintenance and Care
Scheduled Maintenance
Form No. 8Q47-EA-01F

Schedule 1
I
: Inspect and repair, clean, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.)
R
: Replace
L
: Lubricate
*1: According to state and federal regulations, failure to perform maintenance on these items will not void your
emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or kilometrage (mileage) period to ensure long-term reliability.
Maintenance
Interval
Maintenance
ItemNumber of months or kilometers (miles), whichever comes first
Months 6 12182430364248
×1000 Km 12 24 36 48 60 72 84 96
(×1000 Miles) (7.5) (15) (22.5) (30) (37.5) (45) (52.5) (60)
Engine valve clearance Miller Cycle
Engine V6 DOHCI
Drive belts (tension)2.5 liter V6 DOHCII
Miller Cycle
Engine V6 DOHCReplace every 168,000km (105,000miles)
Engine timing belt2.5 liter V6 DOHCInspect at 96,000km (60,000miles)
Replace every 168,000km (105,000miles)
Miller Cycle
Engine V6 DOHCReplace every 96,000km (60,000miles)
Engine oilRRRRRRRR
Engine oil filterRRRRRRRR
Cooling systemII
Engine coolantReplace at first 72,000km (45,000miles) or 36 months ;
after that, every 48,000km (30,000miles) or 24 months
Idle speedII
Fuel lines and hoses
*1II
Hoses and tubes for emission*1I
Air filterRR
Spark plugs2.5 liter V6 DOHCReplace every 48,000km (30,000miles)
Miller Cycle
Engine V6 DOHCReplace every 96,000km (60,000miles)
Brake lines, hoses and connectionsII
Disc brakesII
Automatic transaxle fluid levelII
Steering operation and linkagesII
Front and rear suspension ball jointsII
Driveshaft dust bootsII
Bolts and nuts on chassis and bodyII
Exhaust system heat shieldsII
Body inspection (paint, corrosion)IIIIIIII
Compressor operationIIII
Cabin air-filter (if installed)Replace once a year or every 20,000km (12,000miles)
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8-5
Maintenance and Care
Scheduled Maintenance
Form No. 8Q47-EA-01F

Schedule 2
I
: Inspect and repair, clean, adjust, or replace if necessary.
(Oil-permeated air filter cannot be cleaned using the air-blow method.)
R
: Replace
L
:Lubricate
*1: According to state and federal regulations, failure to perform maintenance on these items will not void your
emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or kilometrage (mileage) period to ensure long-term reliability.
*2: If the vehicle is operated in cold districts { below -18 degrees C (0 degrees F) }, replace the timing belt at
96,000km (60,000miles).
Maintenance
Interval
Maintenance
ItemNumber of months or kilometers (miles), whichever comes first
Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 Km 8 1624324048566472808896
(×1000 Miles) (5) (10) (15) (20) (25) (30) (35) (40) (45) (50) (55) (60)
Engine valve clearanceMiller Cycle Engine
V6 DOHCI
Drive belts (tension)2.5 liter V6 DOHCII
Miller Cycle Engine
V6 DOHCReplace every 168,000km (105,000miles)
Engine timing belt2.5 liter V6 DOHC
*2Inspect at 96,000km (60,000miles)
Replace every 168,000km (105,000miles)
Miller Cycle Engine
V6 DOHCReplace every 96,000km (60,000miles)
Engine oilPuerto RicoReplace every 5,000km (3,000miles) or 3 months
othersRRRRRRRRRRRR
Engine oil filterRRRRRRRRRRRR
Cooling systemII
Engine coolantReplace at first 72,000km (45,000 miles) or 36 months ;
after that, every 48,000km (30,000miles) or 24 months
Engine coolant levelIIIIIIIIIIII
Idle speedI I
Fuel lines and hoses
*1I I
Hoses and tubes for emission*1I
Air filter
I *1R
I *1R
Spark plugs 2.5 liter V6 DOHCReplace every 48,000km (30,000miles)
Miller Cycle Engine
V6 DOHCReplace every 96,000km (60,000miles)
Function of all lightsIIIIIIIIIIII
Brake lines, hoses and connectionsII
Brake fluid levelIIIIIIIIIIII
Disc brakesIIII
Automatic transaxle fluid levelII
Tire inflation pressure and tire wearIIIIIIIIIIII
Steering operation and linkagesII
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