brake MAZDA MODEL MPV 2004 (in English) Service Manual

8-17
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
4. With the engine still idling, pull out the
dipstick, wipe it clean, and put it back.
5. Pull it out again.
The proper fluid level is marked on the
dipstick as follows.
Fluid hot scale A
When the vehicle has been driven and the
fluid is at normal operating temperature,
about 65°C (150°F), the level must be
between Full and Low.
Fluid cold scale B
When the engine has not been running
and the outside temperature is about 20°C
(70°F), the level must be between Full and
Low.Fully insert the dipstick. When adding
fluid, inspect with the dipstick to make
sure it doesn’t pass full.
Sudden Vehicle Movement:
Shifting the shift lever without first
depressing the brake pedal is
dangerous. The vehicle could move
suddenly and cause an accident.
Make sure the brake pedal is applied
before shifting the shift lever.
WARNING
A
B
•Use the cold scale only as a
reference.
•If outside temperature is lower than
about 20°C (70°F), start the engine
and inspect the fluid level after the
engine reaches operating
temperature.
•If the vehicle has been driven for an
extended period at high speeds or in
city traffic in hot weather, inspect
the level only after stopping the
engine and allowing the fluid to
cool for 30 minutes.
NOTE
Inspect the fluid on both sides of the
dipstick in a well lit area for an
accurate reading.
CAUTION
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8-31
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
Light Bulbs
Rear turn signal lights
Reverse lights
Taillights/Rear side-marker lightsLicense plate lights
Luggage compartment lightOverhead light
Brake lights/Taillights Headlights
Front turn signal lights/Front side-marker lights
High-mount brake lightCourtesy lights Overhead lights/Map lights
Fog lights*
Parking lights
Side turn signal lights
*Some models.
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8-35
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
Brake lights/Taillights, Rear turn signal
lights, Reverse lights, Taillights/Rear-
side marker lights
1. Remove the bolts with a Phillips
screwdriver and remove the rear
combination component.
2. Turn the socket and bulb assembly
counterclockwise and remove it.
3. Disconnect the bulb from the socket.
4. Install the new bulb in the reverse order
of removal.High-mount brake lights
1. Remove the liftgate upper trim.
2. Push the tab as shown in the figure, and
then remove the high-mount brake
light unit.
3. Turn the socket and bulb assembly
counterclockwise and remove it.
4. Disconnect the bulb from the socket.
5. Install the new bulb in the reverse order
of removal.
Brake lights/Taillights
Rear turn signal lights
Reverse lights
Taillights/Rear side-marker lights
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8-36
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
License plate lights
1. Slide the unit as shown in the figure to
remove it.
2. Turn the socket and bulb assembly
counterclockwise and remove it.
3. Disconnect the bulb from the socket.
4. Install the new bulb in the reverse order
of removal.

Replacing Interior Light Bulbs
Overhead light/Map lights
1. Wrap a small flathead screwdriver with
a soft cloth to prevent damage to the
lens and remove the lens by carefully
prying on the edge of the lens with the
screwdriver.
2. Disconnect the bulb by pulling it out.
NOTE
An unsecured high-mount brake light
will allow water to leak into the
vehicle. Make sure the high-mount
brake light is tightly fastened to the
vehicle and if water still leaks, consult
an Authorized Mazda Dealer.
Edge
Without sunroof, with overhead console
Edge
Without either sunroof or overhead
console
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8-40
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H

Fuse Panel Description
Fuse block (Engine compartment)
DESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
1 DEFOG 40ARear window
defroster
2 BTN 60ASTOP, HAZARD,
ROOM, D.LOCK
and DRL fuses
3 ABS 60AAntilock brake
system
*, For
protection of
various circuits
4 FAN1 30A Cooling fan
5 FAN2 30A Cooling fan
6 HEATER 40A Heater
7 R.HEAT 30ARear heater
*, For
protection of
various circuits
8 IG KEY2 40AA/C, P.WIND*,
MOONROOF*an
d R.WIP fuses
9 A/C 10AAir conditioner,
For protection of
various circuits
DESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
10 TAIL 15A Taillights
11
AC PW R15A Inverter
12HORN15A Horn
13
FOG 15AFor protection of
various circuits
14
EEC 5AFor protection of
various circuits
15
HEAD L 15AHeadlight-left
16HEAD R 15AHeadlight-right
17HID L 20A—
18HID R 20A—
19 IG KEY1 60AMETER,
ENGINE and
WIPER fuses
20 EGI INJ 30AFor protection of
various circuits
21 FUEL PUMP 20A Fuel pump
22 MAIN 120AFor protection of
all circuits
*Some models.
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8-41
Maintenance and Care
Owner Maintenance
Form No. 8S06-EA-03H
Fuse block (Driver’s side)
DESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
1
P. W I N D30APower windows*,
For protection of
various circuits
2
WIPER20AWindshield
wipers and
washer
3 SUN ROOF 15AMoonroof*, For
protection of
various circuits
4
R.WIP10ARear window
wiper and washer
5
SEAT20AFor protection of
various circuits
6
M.DEF10AMirror defroster*,
For protection of
various circuits
7
A/C10AAir conditioner,
For protection of
various circuits
8
DRL10AFor protection of
various circuits
9
———
10
H/CLEAN20AFor protection of
various circuits
11—— —
DESCRIPTIONFUSE
RATINGPROTECTED
COMPONENT
12 HAZARD 10AHazard warning
flashers
13 ROOM 15AOverhead lights,
Map lights,
Luggage
compartment light
14
AUX
POWER25A Accessory socket
15
CLOSER
LH20AFor protection of
various circuits
16
AUDIO10AAudio system, For
protection of
various circuits
17
D.LOCK30APower door
locks*, For
protection of
various circuits
18
P/SEAT30A
Power seat*
19ENGINE10AEngine control
system
20
METER10A Instrument cluster
21
STOP15A Brake lights
22
CLOSER
RH20AFor protection of
various circuits
*Some models.
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8-46
Maintenance and Care
Appearance Care
Form No. 8S06-EA-03H
Insects, tar, tree sap, bird droppings,
industrial fallout, and similar deposits can
damage the finish if not removed
immediately. When prompt washing with
plain water is ineffective, use a mild soap
made for use on vehicles.
Thoroughly rinse off all soap with
lukewarm or cold water. Don’t allow soap
to dry on the finish.
After washing the vehicle, dry it with a
clean chamois to prevent water spots from
forming.
Wa x i n g
Your vehicle needs to be waxed when
water no longer beads on the finish.
Always wash and dry the vehicle before
waxing it. In addition to the vehicle body,
wax the metal trim to maintain its luster.
1. Use wax which contains no abrasives.
Waxes containing abrasive will remove
paint and could damage bright metal
parts.
2. Use a good grade of natural wax for
metallic, mica, and solid colors.3. When waxing, coat evenly with the
sponge supplied or a soft cloth.
4. Wipe off the wax with a soft cloth.

Repairing Damage to the Finish
Deep scratches or chips on the finish
should be repaired promptly. Exposed
metal quickly rusts and can lead to major
repairs.

Bright-Metal Maintenance
•Use tar remover to remove road tar and
insects. Never do this with a knife or
similar tool.
•To prevent corrosion on bright-metal
surfaces, apply wax or chrome
preservative and rub it to a high luster.
•During cold weather or in coastal
areas, cover bright-metal parts with a
coating of wax or preservative heavier
than usual. It would also help to coat
them with noncorrosive petroleum jelly
or some other protective compound.
Driving with Wet Brakes:
Driving with wet brakes is dangerous.
Increased stopping distance or the
vehicle pulling to one side when
braking could result in a serious
accident. Light braking will indicate
whether the brakes have been
affected. Dry the brakes by driving
very slowly and applying the brakes
lightly until brake performance is
normal.
WARNING
NOTE
A spot remover to remove oil, tar, and
similar materials will usually also take
off the wax. Rewax these areas even if
the rest of the vehicle doesn’t need it.
If your Mazda is damaged and needs
metal parts repaired or replaced, make
sure the body shop applies anti-
corrosion materials to all parts, both
repaired and new. This will prevent
them from rusting.
CAUTION
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8-47
Maintenance and Care
Appearance Care
Form No. 8S06-EA-03H

Underbody Maintenance
Road chemicals and salt used for ice and
snow removal and solvents used for dust
control may collect on the underbody. If
not removed, they will speed up rusting
and deterioration of such underbody parts
as fuel lines, frame, floor pan, and exhaust
system, even though these parts may be
coated with anti-corrosive material.
Thoroughly flush the underbody and
wheel housings with lukewarm or cold
water at the end of each winter. Try also to
do this every month.
Pay special attention to these areas
because they easily hide mud and dirt. It
will do more harm than good to wet
down the road grime without removing
it.
The lower edges of doors, rocker panels,
and frame members have drain holes that
should not be clogged. Water trapped
there will cause rusting.

Aluminum Wheel Maintenance
A protective coating is provided over the
aluminum wheels. Special care is needed
to protect this coating. Don’t use steel wool, abrasive
cleaners, or strong detergents
containing highly alkaline or caustic
agents on chrome-plated or anodized
aluminum parts. This may result in
damage to the protective coating and
cause discoloration or paint
deterioration.
CAUTION
Driving with Wet Brakes:
Driving with wet brakes is dangerous.
Increased stopping distance or the
vehicle pulling to one side when
braking could result in a serious
accident. Light braking will indicate
whether the brakes have been
affected. Dry the brakes by driving
very slowly and applying the brakes
lightly until brake performance is
normal.
NOTE
•Don’t use a wire brush or any
abrasive cleaner, polishing
compound, or solvent on aluminum
wheels. They may damage the
coating.
•Only use a mild soap or neutral
detergent and always use a sponge
or soft cloth to clean the wheels.
Rinse thoroughly with lukewarm or
cold water. Also, be sure to clean
the wheels after driving on dusty or
salted roads. This helps prevent
corrosion.
•Avoid washing your vehicle in an
automatic car wash that uses high-
speed or hard brushes.
•If your aluminum wheels lose
luster, wax the wheels.
WARNING
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10-4
Form No. 8S06-EA-03H
Specifications

Engine

Electrical System

Lubricant Quality
* Refer to the recommended SAE viscosity numbers on page 8-10.
Specifications
Item Classification
Type DOHC-24V 60°
V, 6-cylinder
Bore × Stroke 89.0 × 79.5 mm (3.50 × 3.13 in)
Displacement 2,967 ml (2,967 cc, 181.0 cu in)
Compression ratio 10.0
Item Classification
Battery12V-48AH/5HR MF
12V-55AH/5HR MF
Alternator 12 V - 110 A
Starter 12 V - 1.4 kW
Spark-plug number AGSF 32WM
Spark-plug gap 1.32—1.42 mm (0.051—0.057 in)
LubricantClassification
API Service ILSAC
Engine oil* SL GF-III
Lubricant Classification
Automatic transaxle fluid ATF M-III or equivalent (e.g. Dexron® III)
Power steering fluid ATF M-III or equivalent (e.g. Dexron® III)
Brake fluid SAE J1703, or FMVSS116 DOT-3
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10-5
Specifications
Form No. 8S06-EA-03H

Capacities
(Approximate Quantities)
Check oil and fluid levels with dipsticks or reservoir gauges.

Dimensions
*1With license plate holder*217 inch wheel vehicle*3Rear drum brake*4Rear disc brake

We i g h t s

Air Conditioner
ItemUnit
L US qt Imp qt
Engine oilWith oil filter replacement 5.7 6.0 5.0
Without oil filter replacement 5.2 5.5 4.6
CoolantWith rear heater 12.0 12.7 10.6
Without rear heater 10.2 10.8 9.3
Automatic transaxle fluid 9.7 10.3 8.5
Washer fluidWith 4-Seasons package 5.5 5.8 4.8
Without 4-Seasons package 2.2 2.3 1.9
Fuel tank 75 19.8 (US gal) 16.5 (Imp gal)
Item Model
Overall lengthWithout GFX Package
4,807mm (189.3 in), 4,821mm (189.8 in)
*1
With GFX Package
4,813mm (189.5 in), 4,833mm (190.3 in)*1
Overall width 1,830mm (72.1 in)
Overall height
1,745 mm (68.7 in), 1,755 mm (69.1 in)*2
Front tread 1,540mm (60.6 in)
Rear tread
1,545mm (60.8 in)*3, 1,550mm (61.0 in)*4
Wheelbase 2,840mm (111.8 in)
Item Weight
GVWR (Gross Vehicle Weight Rating) 2,386kg (5,260 lb)
GAWR (Gross Axle Weight Rating)Front 1,189kg (2,621 lb)
Rear 1,218kg (2,685 lb)
Refrigerant complies with SAE J639 Maximum operating charge
HFC134a (R-134a)Front air-conditioner 0.6 kg (21.2 oz)
Front and rear air-conditioner 0.8 kg (28.2 oz)
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