ignition MAZDA MODEL MPV 2005 (in English) Workshop Manual

Black plate (250,1)
Starting a Flooded Engine
If the engine fails to start, it may be
flooded (excessive fuel in the engine).
Follow this procedure:
1. Depress the accelerator all the way and
hold it there.
2. Turn the ignition switch to the START
position and hold it there―for up to 10
seconds. If the engine starts, release the
key and accelerator immediately
because the engine will suddenly rev
up.
3. If the engine fails to start, crank it
without depressing the accelerator―for
up to 10 seconds.
7-18
In Case of an Emergency
Emergency Starting
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WARNING
Keep Flames Away:
Flames and sparks near open battery cells are dangerous. Hydrogen gas, produced
during normal battery operation, could ignite and cause the battery to explode. An
exploding battery can cause serious burns and injuries. Keep all flames including
cigarettes and sparks away from open battery cells. When working near a battery, do
not allow metal tools to contact the positive (
) or negative () terminal of the
battery. Do not allow the positive (
) terminal to contact the vehicle body.
Battery-Related Explosion:
Flames and sparks near open battery cells are dangerous. Hydrogen gas, produced
during normal battery operation, could ignite and cause the battery to explode. An
exploding battery can cause serious burns and injuries. Keep all flames, including
cigarettes, and sparks away from open battery cells.
Low Fluid Level or Frozen Battery:
Jump-starting a frozen battery or one with a low fluid level is dangerous. It may
rupture or explode, causing serious injury.
Don't jump-start a frozen battery or one with a low fluid level.
Connecting to Negative Terminal:
Connecting the end of the second cable to the negative (
) terminal of the discharged
battery is dangerous.
A spark could cause the gas around the battery to explode and injure someone.
Connect the cable to a point away from the battery.
Connecting Jumper Cable to Moving Parts:
Connecting a jumper cable near or to moving parts (cooling fans, belts) is dangerous.
The cable could get caught when the engine starts and cause serious injury. Never
connect a jumper cable to or near any part that moves.
CAUTION
Use only a 12 V booster system. You can damage a 12 V starter, ignition system, and
other electrical parts beyond repair with a 24 V power supply (two 12 V batteries in
series or a 24 V motor generator set).
7-20
In Case of an Emergency
Emergency Starting
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qSchedule 1
Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
ENGINE
Engine oil R R R R R R R R
Engine oil filter R R R R R R R R
Drive belts I I
PCV valve
*1I
IGNITION SYSTEM
Spark plugs (Platinum tipped type) Replace every 160,000 km (100,000 miles)
FUEL SYSTEM
Air filter R
Fuel lines and hoses
*1II
COOLING SYSTEM
Cooling system I I
Engine coolantReplace at first 96,000 km (60,000 miles) or
48 months; after that, every 24 months
CHASSIS and BODY
Brake lines, hoses and connections I I
Disc brakes I I I I
Drum brakes I I
Tire (Rotation) Rotate every 12,000 km (7,500 miles)
Steering operation and linkages I I
Front suspension ball joints I I
Driveshaft dust boots I I
Exhaust system and heat shields Inspect every 72,000 km (45,000 miles) or 60 months
All locks and hinges L L L L L L L L
AIR CONDITIONER SYSTEM (if equipped)
Cabin air filter (if equipped) Replace every 40,000 km (25,000 miles) or 24 months
Chart symbols
I:Inspect and repair, clean, adjust, or replace if necessary.
R:Replace
L:Lubricate
Remarks
*1 According to state/provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage/kilometer period to ensure long-term reliability.
8-4
Maintenance and Care
Scheduled Maintenance
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qSchedule 2
Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 16 24 32 40 48 56 64 72 80 88 96
×1000
miles5 1015202530354045505560
ENGINE
Engine oilPuerto Rico Replace every 5,000 km (3,000 miles) or 3 months
Others R R R R R R R R R R R R
Engine oil filter R R R R R R R R R R R R
Drive belts I I
PCV valve
*1I
Hoses and tubes for emission
(Puerto Rico)I
IGNITION SYSTEM
Spark plugs
(Platinum tipped type)U.S.A. Replace every 96,000 km (60,000 miles)
Others
*2Replace every 160,000 km (100,000 miles)
FUEL SYSTEM
Air filterPuerto Rico R R
Others R
Fuel lines and hoses
*1II
COOLING SYSTEM
Cooling system I I
Engine coolantReplace at first 96,000 km (60,000 miles) or 48 months;
after that, every 24 months
Engine coolant level IIIIIIIIIIII
ELECTRICAL SYSTEM
Function of all lights IIIIIIIIIIII
Maintenance and Care
Scheduled Maintenance
8-5
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Owner Maintenance Precautions
Improper or incomplete service may result in problems. This section gives instructions only
for items that are easy to perform.
As explained in the Introduction (page 8-2), several procedures can be done only by a
qualified service technician with special tools.
Improper owner maintenance during the warranty period may affect warranty coverage.
For details, read the separate Mazda Warranty statement provided with the vehicle. If
you're unsure about any servicing or maintenance procedure, have it done by an
Authorized Mazda Dealer.
There are strict environmental laws regarding the disposal of waste oil and fluids. Please
dispose of your waste properly and with due regard to the environment.
We recommend that you entrust the oil and fluid changes of your vehicle to an Authorized
Mazda Dealer.
WARNING
Maintenance Procedures:
Performing maintenance work on a vehicle is dangerous if not done properly. You can
be seriously injured while performing some maintenance procedures. If you lack
sufficient knowledge and experience or the proper tools and equipment to do the work,
have it done by a qualified technician.
Running the Engine:
Working under the hood with the engine running is dangerous. It becomes even more
dangerous when you wear jewelry or loose clothing.
Either can become entangled in moving parts and result in injury.
Therefore, if you must run the engine while working under the hood, make certain
that you remove all jewelry (especially rings, bracelets, watches, and necklaces) and
all neckties, scarves, and similar loose clothing before getting near the engine or
cooling fan which may turn on unexpectedly.
Electrical Fan and Engine Inspection:
Inspecting the engine with the ignition switch in the ON position is dangerous. The
cooling fan could come on unexpectedly even when the engine isn't running. You
could be seriously injured by the fan. Turn the ignition switch off and remove the key
from the ignition switch when you inspect the engine.
8-8
Maintenance and Care
Owner Maintenance
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Engine Coolant
qInspecting Coolant Level
WARNING
Hot Engine:
A hot engine is dangerous. If the
engine has been running, parts of the
engine compartment can become very
hot. You could be burned. Carefully
inspect the engine coolant in the
coolant reservoir, but do not open it.
Do not use a match or live flame in the
engine compartment. DO NOT ADD
COOLANT WHEN THE ENGINE IS
HOT.
Cooling Fan and Engine
Inspection:
Inspecting the engine with the ignition
switch in the ON position is
dangerous. The cooling fan could turn
on unexpectedly even when the engine
isn't running. You could be seriously
injured by the fan. Turn the ignition
switch off and remove the key from the
ignition switch when you inspect the
engine.
Cooling System Cap:
When the engine and radiator are hot,
scalding coolant and steam may shoot
out under pressure and cause serious
injury. Don't remove the cooling
system cap when the engine and
radiator are hot.Inspect the antifreeze protection and
coolant level in the coolant reservoir at
least once a year―at the beginning of the
winter season―and before traveling
where temperatures may drop below
freezing.
Inspect the condition and connections of
all cooling system and heater hoses.
Replace any that are swollen or
deteriorated.
The coolant should be at full in the
radiator and between the F and L marks
on the coolant reservoir when the engine
is cool.
If it's at or near L, add enough coolant to
the coolant reservoir to provide freezing
and corrosion protection and to bring the
level to F.
CAUTION
Radiator coolant will damage paint.
Rinse it off quickly if spilled.
Do not overfill.
If new coolant is required frequently,
consult an Authorized Mazda Dealer.
Maintenance and Care
Owner Maintenance
8-13
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Your Mazda's headlights and fog lights
have replaceable halogen bulbs.
WARNING
Handling Halogen Bulbs:
When a halogen bulb breaks, it is
dangerous. These bulbs contain
pressurized gas. If one is broken, it
will explode and serious injuries could
be caused by the flying glass.
If the glass portion is touched with
bare hands, body oil could cause the
bulb to overheat and explode when lit.
Never touch the glass portion of the
bulb with your bare hands and always
wear eye protection when handling or
working around halogen bulbs.
Children and Halogen Bulbs:
Playing with a halogen bulb is
dangerous. Serious injuries could be
caused by dropping a halogen bulb or
breaking it some other way.
Always keep halogen bulbs out of the
reach of children.
qReplacing Exterior Light Bulbs
Replacing a headlight bulb
1. Make sure the ignition switch is turned
off and the headlight switch is off.
2. Lift the hood and find the bulb in the
rear of the headlight unit.3. Detach the electrical connector from
the bulb by squeezing the tabs and
pulling it to the rear.
4. Pull off the sealing cover.
5. Unhook the bulb retaining spring.
6. Swing the retaining spring out and
away to free the headlight bulb.
7. Carefully remove the headlight bulb
from the socket by pulling it straight
back.
8. Replace the bulb.
9. Install the new bulb in the reverse order
of removal.
Maintenance and Care
Owner Maintenance
8-31
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Vanity mirror lights
Edge
3. Install the new bulb in the reverse order
of removal.
Luggage compartment light
1. Wrap a flathead screwdriver with a soft
cloth to prevent damage to the trim and
gently insert it in the luggage
compartment light as shown in the
figure, and then remove the luggage
compartment light unit.
2. Disconnect the bulb by pulling it out.
3. Install the new bulb in the reverse order
of removal.
Fuses
Your vehicle's electrical system is
protected by fuses.
If any lights, accessories, or controls don't
work, inspect the appropriate circuit
protector. If a fuse has blown, the inside
element will be melted.
If the same fuse blows again, avoid using
that system and consult an Authorized
Mazda Dealer as soon as possible.
qFuse Replacement
Replacing the fuses on the driver's side
If the electrical system doesn't work, first
inspect fuses on the driver's side.
1. Turn off the ignition switch and other
switches.
2. Open the fuse panel cover.
8-36
Maintenance and Care
Owner Maintenance
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3. Pull the fuse straight out with the fuse
puller provided on the fuse panel.
4. Inspect it and replace if it's blown.
NormalBlown
5. Push in a new fuse of the same
amperage rating, and make sure it fits
tightly. If it doesn't, have an Authorized
Mazda Dealer install it.
If you have no spare fuses, borrow one
of the same rating from a circuit not
essential to vehicle operation, such as
the AUDIO or CIGAR circuit.
CAUTION
Always replace a fuse with one of the
same rating. Otherwise you may
damage the electric system.
Replacing the fuses under the hood
If the headlights or other electrical
components don't work and the fuses in
the cabin are OK, inspect the fuse block
under the hood. If a fuse is blown, it must
be replaced. Follow these steps:
1. Turn off the ignition switch and all
other switches.
2. Remove the fuse block cover.
3. If a fuse is blown, replace it with a new
oneof the same amperage rating.
Normal
Blown
NOTE
To replace the MAIN fuse, contact an
Authorized Mazda Dealer (page 8-38).
Maintenance and Care
Owner Maintenance
8-37
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A
Accessory Socket .............................. 6-57
Add-On Non-Genuine Parts and
Accessories ....................................... 9-13
Air Bag Systems ............................... 2-56
Air Filter ............................................ 8-20
Antenna ............................................. 6-14
Anti-Lock Brake System (ABS) ......... 5-6
Warning light ............................... 5-7
Appearance Care ............................... 8-42
Ashtray .............................................. 6-49
Audio System ................................... 6-14
Audio control switch .................. 6-42
Operating tips for audio
system ........................................ 6-14
Safety certification ..................... 6-44
Automatic Transaxle
Driving tips ................................ 5-12
Fluid ........................................... 8-17
Overdrive ................................... 5-11
Shift-lock override ..................... 5-11
Shift-lock system ........................ 5-11
Transaxle ranges .......................... 5-9
B
Battery
Emergency starting .................... 7-18
Maintenance ............................... 8-24
Specifications ............................. 10-4
Beep Sounds
Ignition key reminder ................. 5-32
Lights-on reminder ..................... 5-32
Power sliding door beep ............. 5-32
Seat belt warning beep ............... 5-32
Before Starting the Engine .................. 4-6
After getting in ............................. 4-6
Before getting in .......................... 4-6
Body Lubrication .............................. 8-19
B
Bottle Holder ..................................... 6-53
Brake
Fluid ........................................... 8-15
Brakes
Anti-lock brake system (ABS) ..... 5-6
Foot brake .................................... 5-4
Pad wear indicator ........................ 5-7
Parking brake ............................... 5-4
Warning light ............................... 5-5
Break-In Period ................................... 4-7
Bulb Replacement ............................. 8-30
C
Capacities .......................................... 10-4
Carbon Monoxide ............................... 4-5
Cargo Securing Loops ...................... 6-56
Catalytic Converter ............................. 4-3
Cell Phones ....................................... 9-14
Child Restraint
Child restraint precautions ......... 2-41
Installing child-restraint
systems ....................................... 2-45
LATCH child-restraint
systems ....................................... 2-53
Child Safety Locks for Rear Doors ... 3-11
Cigarette Lighter ............................... 6-49
Climate Control System ...................... 6-2
Gas specifications ...................... 10-5
Clock ................................................. 6-24
Courtesy Lights ................................. 6-48
Cruise Control ................................... 5-13
Cup Holder ........................................ 6-51
Customer Assistance ........................... 9-2
D
Dashboard Illumination .................... 5-23
11-2
Index
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