belt MAZDA MODEL MPV 2005 (in English) Repair Manual
[x] Cancel search | Manufacturer: MAZDA, Model Year: 2005, Model line: MODEL MPV, Model: MAZDA MODEL MPV 2005Pages: 336, PDF Size: 5.31 MB
Page 165 of 336

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qAir Bag/Front Seat Belt
Pretensioner System Warning
Light
If the air bag/front seat belt pretensioner
system is normal, the warning light
illuminates when the ignition switch is
turned to the ON position or after the
engine is cranked. After about 6 seconds
it goes out.
A system malfunction is indicated when
the warning light constantly flashes,
illuminates or doesn't illuminate at all
when the ignition switch is turned to the
ON position. If any of these occur, consult
an Authorized Mazda Dealer as soon as
possible. The system may not work in an
accident.
WARNING
Self-Servicing the Air Bag/
Pretensioner Systems:
Self-servicing or tampering with the
systems is dangerous. An air bag/
pretensioner could accidentally
activate or become disabled. This
could cause serious injuries. Never
tamper with the systems and always
have an Authorized Mazda Dealer
perform all servicing and repairs.
qLow Fuel Warning Light
Low fuel
warning light
This warning light in the fuel gauge
signals that the fuel tank will soon be
empty.
Refuel as soon as possible.
qSeat Belt Warning Light
If the driver's seat belt is not fastened
when the ignition switch is turned to the
ON position, the seat belt warning light
will remain on until the belt is fastened.
If the system does not operate correctly,
consult an Authorized Mazda Dealer.
qDoor-Ajar Warning Light
This warning light comes on when any
door or liftgate isn't securely closed.
Driving Your Mazda
Warning/Indicator Lights and Beep Sounds
5-29
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qCruise Set Indicator Lightí
This light comes on when a cruising speed
is set.
qTurn-Signal/Hazard Warning
Indicator Lights
When operating the turn-signal lights, the
left or right turn-signal indicator light
flashes to indicate which turn-signal light
is operating (page 5-34).
When operating the hazard warning
lights, both turn-signal indicator lights
flash (page 5-38).
NOTE
If an indicator light remains illuminated
(does not flash) or if it flashes
abnormally, the turn signal bulb may be
burned out.
Beep Sounds
qSeat Belt Warning Beep
If the driver's seat belt is not fastened
when the ignition switch is turned to the
ON position, a beep sound will be heard
for about 6 seconds.
qIgnition Key Reminder
If the ignition switch is in the LOCK or
ACC position, a beep sound will be heard
when the driver's door is opened.
qLights-On Reminder
If lights are on and the key is removed
from the ignition switch, a beep sound
will be heard when the driver's door is
opened.
qPower Sliding Door Beepí
The beep sound will be heard according to
the power sliding door operation.
If there is a malfunction in the power
sliding door system, a beep sound will be
heard continuously. If this happens, press
the power sliding doors main switch to the
OFF position and the beep sound will
stop. Consult an Authorized Mazda
Dealer to have the power sliding doors
checked.
Refer to Power Sliding Doors on page
3-12.
5-32
Driving Your Mazda
íSome models.
Warning/Indicator Lights and Beep Sounds
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WARNING
Keep Flames Away:
Flames and sparks near open battery cells are dangerous. Hydrogen gas, produced
during normal battery operation, could ignite and cause the battery to explode. An
exploding battery can cause serious burns and injuries. Keep all flames including
cigarettes and sparks away from open battery cells. When working near a battery, do
not allow metal tools to contact the positive (
) or negative () terminal of the
battery. Do not allow the positive (
) terminal to contact the vehicle body.
Battery-Related Explosion:
Flames and sparks near open battery cells are dangerous. Hydrogen gas, produced
during normal battery operation, could ignite and cause the battery to explode. An
exploding battery can cause serious burns and injuries. Keep all flames, including
cigarettes, and sparks away from open battery cells.
Low Fluid Level or Frozen Battery:
Jump-starting a frozen battery or one with a low fluid level is dangerous. It may
rupture or explode, causing serious injury.
Don't jump-start a frozen battery or one with a low fluid level.
Connecting to Negative Terminal:
Connecting the end of the second cable to the negative (
) terminal of the discharged
battery is dangerous.
A spark could cause the gas around the battery to explode and injure someone.
Connect the cable to a point away from the battery.
Connecting Jumper Cable to Moving Parts:
Connecting a jumper cable near or to moving parts (cooling fans, belts) is dangerous.
The cable could get caught when the engine starts and cause serious injury. Never
connect a jumper cable to or near any part that moves.
CAUTION
Use only a 12 V booster system. You can damage a 12 V starter, ignition system, and
other electrical parts beyond repair with a 24 V power supply (two 12 V batteries in
series or a 24 V motor generator set).
7-20
In Case of an Emergency
Emergency Starting
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qSchedule 1
Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
ENGINE
Engine oil R R R R R R R R
Engine oil filter R R R R R R R R
Drive belts I I
PCV valve
*1I
IGNITION SYSTEM
Spark plugs (Platinum tipped type) Replace every 160,000 km (100,000 miles)
FUEL SYSTEM
Air filter R
Fuel lines and hoses
*1II
COOLING SYSTEM
Cooling system I I
Engine coolantReplace at first 96,000 km (60,000 miles) or
48 months; after that, every 24 months
CHASSIS and BODY
Brake lines, hoses and connections I I
Disc brakes I I I I
Drum brakes I I
Tire (Rotation) Rotate every 12,000 km (7,500 miles)
Steering operation and linkages I I
Front suspension ball joints I I
Driveshaft dust boots I I
Exhaust system and heat shields Inspect every 72,000 km (45,000 miles) or 60 months
All locks and hinges L L L L L L L L
AIR CONDITIONER SYSTEM (if equipped)
Cabin air filter (if equipped) Replace every 40,000 km (25,000 miles) or 24 months
Chart symbols
I:Inspect and repair, clean, adjust, or replace if necessary.
R:Replace
L:Lubricate
Remarks
*1 According to state/provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed at
the recommended time or mileage/kilometer period to ensure long-term reliability.
8-4
Maintenance and Care
Scheduled Maintenance
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qSchedule 2
Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 16 24 32 40 48 56 64 72 80 88 96
×1000
miles5 1015202530354045505560
ENGINE
Engine oilPuerto Rico Replace every 5,000 km (3,000 miles) or 3 months
Others R R R R R R R R R R R R
Engine oil filter R R R R R R R R R R R R
Drive belts I I
PCV valve
*1I
Hoses and tubes for emission
(Puerto Rico)I
IGNITION SYSTEM
Spark plugs
(Platinum tipped type)U.S.A. Replace every 96,000 km (60,000 miles)
Others
*2Replace every 160,000 km (100,000 miles)
FUEL SYSTEM
Air filterPuerto Rico R R
Others R
Fuel lines and hoses
*1II
COOLING SYSTEM
Cooling system I I
Engine coolantReplace at first 96,000 km (60,000 miles) or 48 months;
after that, every 24 months
Engine coolant level IIIIIIIIIIII
ELECTRICAL SYSTEM
Function of all lights IIIIIIIIIIII
Maintenance and Care
Scheduled Maintenance
8-5
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Inspect the electrolyte level at least once a
week. If it's low, remove the cap and add
enough distilled water to bring the level
between the upper and lower level
(illustration).
Don't overfill.
Examine the specific gravity of the
electrolyte with a hydrometer, especially
during cold weather. If it's low, recharge
the battery.Tires
For reasons of proper performance, safety,
and better fuel economy, always maintain
recommended tire inflation pressures and
stay within the recommended load limits
and weight distribution.
WARNING
Using Different Tire Types:
Driving your vehicle with different
types of tires is dangerous. It could
cause poor handling and poor
braking; leading to loss of control.
Except for the limited use of the
temporary spare tire, use only the
same type tires (radial, bias-belted,
bias-type) on all four wheels.
Using Wrong-Sized Tires:
Using any other tire size than what is
specified for your Mazda (page 10-6)
is dangerous. It could seriously affect
ride, handling, ground clearance, tire
clearance, and speedometer
calibration. This could cause you to
have an accident. Use only tires that
are the correct size specified for your
Mazda.
8-26
Maintenance and Care
Owner Maintenance
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Interior Care
qDashboard Precautions
Prevent caustic solutions such as perfume
and cosmetic oils from contacting the
dashboard. They'll damage and discolor it.
If these solutions get on the dashboard,
wipe them off immediately.
CAUTION
Do not use glazing agents.
Glazing agents contain ingredients
which may cause discoloration,
wrinkling, cracks and peeling.
qCleaning the Upholstery and
Interior Trim
Vinyl
Remove dust and loose dirt from vinyl
with a whisk broom or vacuum cleaner.
Clean vinyl with a leather-and-vinyl
cleaner.
Leatherí
Real leather isn't uniform and may have
scars, scratches, and wrinkles. Clean it
with a leather cleaner or mild soap.
Wipe it with adampsoft cloth; then dry
and buff it with adrysoft cloth.
Fabricí
Remove dust and loose dirt from fabric
with a whisk broom or vacuum cleaner.
Clean it with a mild soap solution good
for upholstery and carpets. Remove fresh
spots immediately with a fabric spot
cleaner.To keep the fabric looking clean and
fresh, take care of it. Otherwise its color
will be affected, it can be stained easily,
and its fire-resistance may be reduced.
CAUTION
Use only recommended cleaners and
procedures. Others may affect
appearance and fire-resistance.
qCleaning the Lap/Shoulder Belt
Webbing
Clean the webbing with a mild soap
solution recommended for upholstery or
carpets. Follow instructions. Don't bleach
or dye the webbing; this may weaken it.
After cleaning the belts, thoroughly dry
the belt webbing and make sure there is
no remaining moisture before retracting
them.
WARNING
Damaged Seat Belt:
Using damaged seat belts is
dangerous. In a collision, damaged
belts cannot provide adequate
protection. Have an Authorized Mazda
Dealer replace damaged belts
immediately.
Maintenance and Care
Appearance Care
8-47íSome models. Mazda MPV_8T50-EA-04G_Edition1 Page303
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A
Accessory Socket .............................. 6-57
Add-On Non-Genuine Parts and
Accessories ....................................... 9-13
Air Bag Systems ............................... 2-56
Air Filter ............................................ 8-20
Antenna ............................................. 6-14
Anti-Lock Brake System (ABS) ......... 5-6
Warning light ............................... 5-7
Appearance Care ............................... 8-42
Ashtray .............................................. 6-49
Audio System ................................... 6-14
Audio control switch .................. 6-42
Operating tips for audio
system ........................................ 6-14
Safety certification ..................... 6-44
Automatic Transaxle
Driving tips ................................ 5-12
Fluid ........................................... 8-17
Overdrive ................................... 5-11
Shift-lock override ..................... 5-11
Shift-lock system ........................ 5-11
Transaxle ranges .......................... 5-9
B
Battery
Emergency starting .................... 7-18
Maintenance ............................... 8-24
Specifications ............................. 10-4
Beep Sounds
Ignition key reminder ................. 5-32
Lights-on reminder ..................... 5-32
Power sliding door beep ............. 5-32
Seat belt warning beep ............... 5-32
Before Starting the Engine .................. 4-6
After getting in ............................. 4-6
Before getting in .......................... 4-6
Body Lubrication .............................. 8-19
B
Bottle Holder ..................................... 6-53
Brake
Fluid ........................................... 8-15
Brakes
Anti-lock brake system (ABS) ..... 5-6
Foot brake .................................... 5-4
Pad wear indicator ........................ 5-7
Parking brake ............................... 5-4
Warning light ............................... 5-5
Break-In Period ................................... 4-7
Bulb Replacement ............................. 8-30
C
Capacities .......................................... 10-4
Carbon Monoxide ............................... 4-5
Cargo Securing Loops ...................... 6-56
Catalytic Converter ............................. 4-3
Cell Phones ....................................... 9-14
Child Restraint
Child restraint precautions ......... 2-41
Installing child-restraint
systems ....................................... 2-45
LATCH child-restraint
systems ....................................... 2-53
Child Safety Locks for Rear Doors ... 3-11
Cigarette Lighter ............................... 6-49
Climate Control System ...................... 6-2
Gas specifications ...................... 10-5
Clock ................................................. 6-24
Courtesy Lights ................................. 6-48
Cruise Control ................................... 5-13
Cup Holder ........................................ 6-51
Customer Assistance ........................... 9-2
D
Dashboard Illumination .................... 5-23
11-2
Index
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P
Parking in an Emergency .................... 7-2
Power Door Locks ............................ 3-10
Power Sliding Doors ......................... 3-12
Power Steering .................................. 5-13
Fluid ........................................... 8-16
Power Windows ................................ 3-18
Push-Starting ..................................... 7-22
R
Rear Console ..................................... 6-55
Rear Door Child Safety Locks .......... 3-11
Rear Quarter Windows ..................... 3-21
Rear Window Defroster .................... 5-37
Rear Window Washer ....................... 5-37
Rear Window Wiper .......................... 5-37
Rearview Mirror ................................ 3-32
Recreational Towing ......................... 7-24
Registering Your Vehicle in A Foreign
Country ............................................. 9-12
Rocking the Vehicle ............................ 4-8
S
Safety Defects, Reporting ................. 9-17
Seat Belt System
2-point type ................................ 2-37
3-point type ................................ 2-33
Automatic locking ...................... 2-32
Emergency locking .................... 2-32
Extender ..................................... 2-38
Pregnant women ........................ 2-32
Pretensioner and load limiting .... 2-35
Seat belt precautions .................. 2-30
Warning beep ............................. 2-40
Warning light ............................. 2-39
S
Seats
Flat folding ................................. 2-28
Front seat
(Electrically operated seats) ......... 2-8
Front seat
(Manually operated seats) ............ 2-3
Second-row seats ....................... 2-12
Third-Row Seat .......................... 2-20
Second-row seats .............................. 2-12
Security System
Immobilizer system .................... 3-27
Theft-deterrent system ............... 3-29
Service Publications .......................... 9-18
Shopping Bag Hooks ........................ 6-56
Side Extention Sunvisors .................. 6-45
Spare Tire and Tool Storage ................ 7-3
Specifications .................................... 10-4
Speedometer ...................................... 5-21
SRS Air Bags
How the Air Bags Work ............. 2-63
Supplemental restraint systems
precautions ................................. 2-56
Starting the Engine .............................. 5-3
Steering Wheel .................................. 3-31
Horn ........................................... 5-38
Storage Box ...................................... 6-55
Storage Compartments ...................... 6-53
Cargo securing loops .................. 6-56
Eyeglass holder .......................... 6-54
Front console .............................. 6-54
Glove box ................................... 6-54
Overhead console ....................... 6-53
Rear console ............................... 6-55
Shopping bag hooks ................... 6-56
Storage box ................................ 6-55
Under seat tray ........................... 6-55
Sunshade ........................................... 3-26
Sunvisors .......................................... 6-45
Index
11-5
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T
Tachometer ........................................ 5-22
Temporary Spare Tire ....................... 8-28
Theft-Deterrent System ..................... 3-29
Third-row seat ................................... 2-20
Tiedown
Hook .......................................... 7-24
Tires
Flat tire ......................................... 7-3
Inflation pressure ........................ 8-27
Replacement ............................... 8-28
Rotation ...................................... 8-27
Snow tires .................................... 4-9
Spare tire and tool storage ............ 7-3
Specifications ............................. 10-6
Tire chains .................................... 4-9
Uniform tire quality grading system
(UTQGS) ................................... 9-15
Tool ..................................................... 7-3
Towing
Description ................................. 7-23
Emergency towing ..................... 7-23
Recreational towing ................... 7-24
Trailer towing ............................. 4-12
Traction Control System (TCS) ........ 5-17
TCS indicator light ..................... 5-18
TCS OFF indicator light ............ 5-18
TCS OFF switch ........................ 5-18
Trailer Towing .................................. 4-12
Trip Meter ......................................... 5-21
Turn and Lane-Change Signals ......... 5-34
U
Under Seat Tray ................................ 6-55
V
Vanity Mirrors ................................... 6-45
V
Vehicle Information Labels ............... 10-2
W
Warning Lights ................................. 5-24
ABS ............................................ 5-28
Air bag system ........................... 5-29
Brake system .............................. 5-26
Charging system ......................... 5-27
Check engine .............................. 5-27
Door-ajar .................................... 5-29
Engine oil pressure ..................... 5-27
Front seat belt pretensioner
system ........................................ 5-29
Immobilizer system .................... 5-30
Low fuel ..................................... 5-29
Seat belt ...................................... 5-29
Warranty .............................................. 9-9
Washer Fluid ..................................... 8-18
Weights ............................................. 10-5
Wheel Replacement .......................... 8-29
Windows
Power windows .......................... 3-18
Rear quarter windows ................ 3-21
Windshield Washer ........................... 5-36
Windshield Wipers ............................ 5-36
Blades replacement .................... 8-21
Winter Driving .................................... 4-9
11-6
Index
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