engine MAZDA MODEL MX-5 2006 (in English) Manual PDF

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8Maintenance and Care
How to keep your Mazda in top condition.
Introduction .................................................................................. 8-2
Introduction ............................................................................... 8-2
Scheduled Maintenance ................................................................ 8-3
Scheduled Maintenance (North America) ................................. 8-3
Scheduled Maintenance (Except North America) ..................... 8-8
Owner Maintenance .................................................................... 8-11
Owner Maintenance Schedule ................................................. 8-11
Owner Maintenance Precautions ............................................. 8-12
Engine Compartment Overview .............................................. 8-14
Engine Oil ............................................................................... 8-15
Engine Coolant ....................................................................... 8-18
Brake/Clutch Fluid .................................................................. 8-21
Power Steering Fluid ............................................................... 8-22
Washer Fluid ........................................................................... 8-22
Body Lubrication .................................................................... 8-23
Air Filter .................................................................................. 8-24
Wiper Blades ........................................................................... 8-25
Battery ..................................................................................... 8-27
Tires ........................................................................................ 8-29
Light Bulbs ............................................................................. 8-34
Fuses ....................................................................................... 8-41
Appearance Care ........................................................................ 8-46
How to Minimize Environmental Paint Damage .................... 8-46
Exterior Care ........................................................................... 8-48
Interior Care ............................................................................ 8-52
8-1
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qSchedule 1
Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
ENGINE
Drive belts (tension) I
Engine valve clearanceAudible inspect every 120,000 km (75,000 miles), if noisy,
adjust
Engine oilRRRRRRRR
Engine oil filterRRRRRRRR
COOLING SYSTEM
Engine coolantFL22 type
*1Replace at first 192,000 km (120,000 miles) or 10 years; after
that, 96,000 km (60,000 miles) or 5 years
OthersReplace at first 96,000 km (60,000 miles) or 4 years; after that,
every 2 years
FUEL SYSTEM
Air filter C C R C
Fuel lines and hoses
*2II
Hoses and tubes for emission*2I
IGNITION SYSTEM
Spark plugs Replace every 120,000 km (75,000 miles)
8-4
Maintenance and Care
Scheduled Maintenance
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qSchedule 2
Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 16 24 32 40 48 56 64 72 80 88 96
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
ENGINE
Drive belts (tension) I
Engine valve clearanceAudible inspect every 120,000 km (75,000 miles), if noisy,
adjust
Engine oilPuerto Rico Replace every 5,000 km (3,000 miles) or 3 months
OthersRRRRRRRRRRRR
Engine oil filterRRRRRRRRRRRR
COOLING SYSTEM
Engine coolantFL22 type
*1Replace at first 192,000 km (120,000 miles) or 10 years; after
that, 96,000 km (60,000 miles) or 5 years
OthersReplace at first 96,000 km (60,000 miles) or 4 years; after that,
every 2 years
Engine coolant levelIIIIIIIIIIII
FUEL SYSTEM
Air filterPuerto RicoCRCR
Others C C R C
Fuel lines and hoses
*2II
Hoses and tubes for emission*2I
IGNITION SYSTEM
Spark plugsUSA Replace every 96,000 km (60,000 miles)
Others Replace every 120,000 km (75,000 miles)
ELECTRICAL SYSTEM
Function of all lightsIIIIIIIIIIII
8-6
Maintenance and Care
Scheduled Maintenance
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Scheduled Maintenance (Except North America)
NOTE
lAfter the prescribed period, continue to follow the described maintenance at the
recommended intervals.
lAs the result of visual examination or functional measurement of a system's operation
(performance), correct, clean, or replace as required. (Inspect, and if necessary replace
the air filter)
Emission control and related systems
The ignition and fuel systems are highly important to the emission control system and to
efficient engine operation. Don't tamper with them.
All inspections and adjustments must be made by an Authorized Mazda Dealer.
8-8
Maintenance and Care
Scheduled Maintenance
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qSchedule
Maintenance
IntervalNumber of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96
×1000 km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
×1000
miles
6.25 12.5 18.752531.25 37.5 43.755056.25 62.5 68.757581.25 87.5 93.75100
Engine valve clearance Audible inspect every 120,000 km (75,000 miles), if noisy, adjust
Engine oil
*1RRRRRRRRRRRRRRRR
Engine oil filter*1RRRRRRRRRRRRRRRR
Drive belts*2IIIIIIIIIIIIIIII
Cooling systemIIIIIIII
Engine coolantFL22 type
*3R
Others Replace every 2 years
Air filter
*4CCRCCRCC
Fuel filter Replace every 60,000 km (37,500 miles)
Fuel lines and hosesIIIIIIII
Spark plugs Replace every 100,000 km (62,500 miles)
Evaporative system (if installed)IIIIIIII
Battery electrolyte level and
specific gravityIIIIIIII
Brake lines, hoses and
connectionsIIIIIIII
Brake fluid
*5IIIRIIIRIIIRIIIR
Parking brakeIIIIIIIIIIIIIIII
Power brake unit (Brake booster)
and hosesIIIIIIII
Disc brakesIIIIIIIIIIIIIIII
Power steering fluid, lines, hoses
and connectionsIIIIIIIIIIIIIIII
Steering operation and linkagesIIIIIIII
Manual transmission oil R
Rear differential oil R R
Front and rear suspension and
ball jointsIIII
Driveshaft dust bootsIIII
Exhaust system and heat shields Inspect every 80,000 km (50,000 miles)
Bolts and nuts on chassis and
bodyTTTTTTTT
Body condition
(for rust, corrosion and perfora-
tion)Inspect annually
Maintenance and Care
Scheduled Maintenance
8-9
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Maintenance
IntervalNumber of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96
×1000 km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
×1000
miles
6.25 12.5 18.752531.25 37.5 43.755056.25 62.5 68.757581.25 87.5 93.75100
Tire
(with inflation pressure adjust-
ment)IIIIIIII
Flat tire repair kit (if installed)
*6Inspect annually
Chart symbols
I:Inspect: Inspect and clean, repair, adjust, or replace if necessary.
R:Replace
T:Tighten
C:Clean
Remarks
*1 If the vehicle is operated under any of the following conditions, change the engine oil and oil filter more often
than recommended intervals.
a) Driving in dusty conditions
b) Extended periods of idling or low speed operation
c) Driving for long period in cold temperatures or driving regularly at short distance only
*2 Also inspect and adjust the power steering and air conditioner drive belts, if installed.
*3 Use FL22 type coolant in vehicles with the inscription“FL22”on the radiator cap itself or the surrounding
area. Use FL22 when replacing the coolant.
*4 If the vehicle is operated in very dusty or sandy areas, clean and if necessary, replace the air filter more often
than the recommended intervals.
*5 If the brakes are used extensively (for example, continuous hard driving or mountain driving) or if the vehicle
is operated in extremely humid climates, change the brake fluid annually.
*6 Check the tire repair fluid expiration date every year when performing the periodic maintenance. Replace the
tire repair fluid bottle with new one before the expiration date.
8-10
Maintenance and Care
Scheduled Maintenance
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Owner Maintenance Schedule
The owner or a qualified service technician should make these vehicle inspections at the
indicated intervals to ensure safe and dependable operation.
Bring any problem to the attention of an Authorized Mazda Dealer or qualified service
technician as soon as possible.
qWhen Refueling
lBrake and clutch fluid level (page 8-21)
lEngine coolant level (page 8-18)
lEngine oil level (page 8-15)
lWasher fluid level (page 8-22)
qAt Least Monthly
Tire inflation pressures (page 8-29)
qAt Least Twice a Year (For Example, Every Spring and Fall)
lPower steering fluid level (page 8-22)
You can do the following scheduled maintenance items if you have some mechanical
ability and a few basic tools and if you closely follow the directions in this manual.
lAir filter (page 8-24)
lEngine coolant (page 8-18)
lEngine oil (page 8-16)
Maintenance and Care
Owner Maintenance
8-11
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Owner Maintenance Precautions
Improper or incomplete service may result in problems. This section gives instructions only
for items that are easy to perform.
As explained in the Introduction (page 8-2), several procedures can be done only by a
qualified service technician with special tools.
Improper owner maintenance during the warranty period may affect warranty coverage.
For details, read the separate Mazda Warranty statement provided with the vehicle. If
you're unsure about any servicing or maintenance procedure, have it done by an
Authorized Mazda Dealer.
There are strict environmental laws regarding the disposal of waste oil and fluids. Please
dispose of your waste properly and with due regard to the environment.
We recommend that you entrust the oil and fluid changes of your vehicle to an Authorized
Mazda Dealer.
WARNING
Maintenance Procedures:
Performing maintenance work on a vehicle is dangerous if not done properly. You can
be seriously injured while performing some maintenance procedures. If you lack
sufficient knowledge and experience or the proper tools and equipment to do the work,
have it done by a qualified technician.
Running the Engine:
Working under the hood with the engine running is dangerous. It becomes even more
dangerous when you wear jewelry or loose clothing.
Either can become entangled in moving parts and result in injury.
Therefore, if you must run the engine while working under the hood, make certain
that you remove all jewelry (especially rings, bracelets, watches, and necklaces) and
all neckties, scarves, and similar loose clothing before getting near the engine or
cooling fan which may turn on unexpectedly.
Electrical Fan and Engine Inspection:
Working near the electrical cooling fan when it is running is dangerous. You could be
hit by the fan and seriously injured. Turn off the ignition switch and make sure the
fan is not running before attempting to work near the electrical cooling fan.
8-12
Maintenance and Care
Owner Maintenance
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NOTE
Once the engine coolant exceeds a preset temperature, an electrical cooling fan turns on.
It will continue running for about 10 minutes after the ignition switch is turned to off.
Maintenance and Care
Owner Maintenance
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Engine Compartment Overview
Engine oil dipstick Engine oil filler cap
Brake fluid reservoir / Clutch
fluid reservoir (only for manual
transmission model)
Washer fluid reservoir
Cooling system capBattery
Engine coolant reservoirPower steering fluid capAir filter Fuse block
8-14
Maintenance and Care
Owner Maintenance
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