differential MAZDA MODEL MX-5 MIATA 2003 Owners Manual

7-4
In Case of an Emergency
Flat Tire
Form No. 8R09-EA-02G

Jack
To remove the jack
Turn the wing bolt counterclockwise.
To secure the jack
Perform the removal procedure in reverse.

Spare Tire
Your Mazda has a temporary spare tire.
The temporary spare tire is lighter and
smaller than a conventional tire, and is
designed only for emergency use and
should be used only for VERY short
periods. Temporary spares should
NEVER be used for long drives or
extended periods.
Driving with a Temporary Spare Tire
on Ice or Snow:
Driving with a spare tire on the rear
(driving) wheels on ice or snow is
dangerous. Handling will be affected.
You could lose control of the vehicle
and have an accident. Put the spare
tire on the front axle and move a
regular tire to the rear.
Jack
Wing bolt
WARNING
To avoid damage to the temporary
spare or to the vehicle, observe the
following precautions:
•
Don
’t exceed 80 km/h (50 mph).
• Avoid driving over obstacles.
Also, don
’t drive through an
automatic car wash. This tire ’s
diameter is smaller than a
conventional tire ’s, so the ground
clearance is reduced about 25 mm
(1 in).
• Don
’t use a tire chain on this tire
because it won ’t fit properly.
• Don
’t use your temporary spare on
any other vehicle; it has been
designed only for your Mazda.
• Use only one temporary spare tire
on your vehicle at the same time.
(With limited slip differential)
When using the temporary spare tire
on the rear axle, replace it with a
standard tire as soon as possible. The
size difference between the spare and
the standard tire will cause the limited
slip differential to malfunction.
CAUTION
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8-4
Maintenance and Care
Scheduled Maintenance
Form No. 8R09-EA-02G

Schedule 1
I:
Inspect and repair, clean, adjust, or replace if necessary.
R: Replace
L: Lubricate
C: Clean
ENGINE
COOLING SYSTEM
FUEL SYSTEM
IGNITION SYSTEM
CHASSIS and BODY
AIR CONDITIONER SYSTEM (if equipped)
*According to state and federal regulations, failure to perform maintenance on these items will not void your
emissions warranties. However, Mazda recommends that all maintenance services be performed at the
recommended time or mileage period to ensure long-term reliability.
Maintenance Interval
(Number of months or kilometers
(miles), whichever comes first)Months 6 12182430364248
× 1000 km 12 24 36 48 60 72 84 96
× 1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
Engine valve clearance I
Engine timing belt Replace every 96,000km (60,000miles)
Drive belt (tension) II
Engine oil RRRRRRRR
Engine oil filter RRRRRRRR
Cooling system II
Engine coolant Replace at first 72,000km (45,000miles) or 36 months ;
after that, every 48,000km (30,000miles) or 24 months
Idle speed II
Air filter CCRC
Fuel lines and hoses
*II
Hoses and tubes for emission
*I
Spark plugs RR
Brake lines, hoses and connections II
Disc brakes II
Steering operation and linkages II
Manual transmission oil R
Rear differential oil R
Front suspension ball joints II
Driveshaft dust boots II
Bolts and nuts on chassis and body II
Exhaust system heat shields II
All locks and hinges LLLLLLLL
Refrigerant amount IIII
Compressor operation IIII
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8-6
Maintenance and Care
Scheduled Maintenance
Form No. 8R09-EA-02G
I:Inspect and repair, clean, adjust, or replace if necessary.
R: Replace
L: Lubricate
CHASSIS and BODY
AIR CONDITIONER SYSTEM(if equipped) Maintenance Interval
(Number of months or kilometers (miles),
whichever comes first) Months 4 8 12 16 20 24 28 32 36 40 44 48
× 1000 km 8 1624324048566472808896
× 1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
Brake lines, hoses and connections II
Brake and clutch fluid level IIIIIIIIIIII
Disc brakes IIII
Tire inflation pressure and tire wear IIIIIIIIIIII
Steering operation and linkages II
Power steering fluid level IIIIIIIIIIII
Manual transmission oil RR
Rear differential oil RR
Front suspension ball joints II
Driveshaft dust boots II
Bolts and nuts on chassis and body IIII
Exhaust system heat shields II
All locks and hinges LLLLLLLLLLLL
Washer fluid level IIIIIIIIIIII
Refrigerant amount IIII
Compressor operation IIII
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8-9
Maintenance and Care
Scheduled Maintenance
Form No. 8R09-EA-02G
I:Inspect: Inspect and clean, repair, adjust, or replace if necessary.
R: Replace
T: Tig hten
L: Lubricate
EXHAUST EMISSION CONTROL SYSTEM
ELECTRICAL SYSTEM
CHASSIS and BODY
*5If the brakes are used extensively (for example, continuous hard driving or mountain driving) or if the vehicle
is operated in extremely humid climates, change the brake fluid annually.
*6This is a full function check of electrical systems such as lights, wiper and washer systems (including wiper
blades), and power windows.
Maintenance Interval
(Number of months or kilometers (miles),
whichever comes first) Months 6 121824303642485460667278849096
× 1000 km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
× 1000 miles 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96
E.G.R. system IIIIIIII
All electrical system
*6 IIIIIIII
Head light alignment IIIII
Brake pedals and clutch pedals IIIIIIIIIIIIIIII
Brake lines, hoses and connections IIIIIIII
Clutch fluid IIIIIIIIIIIIIIII
Brake fluid
*5I I IRI I IRI I IRI I IR
Parking brake IIIIIIIIIIIIIIII
Power brake unit and hoses IIIIIIII
Disc brakes IIIIIIIIIIIIIIII
Power steering fluid and lines IIIIIIIIIIIIIIII
Steering operation and gear housing IIIIIIII
Steering linkages, tie rod ends and arms IIIIIIII
Manual transmission oil RR
Rear differential oil RR
Front and rear suspension and ball joints IIII
Automatic transmission fluid level IIII III
Automatic transmission fluid RRR
Wheel nuts TTTTTTTT
Drive shaft dust boots IIII
Bolts and nuts on chassis and body TTTTTTTT
Exhaust system heat shields IIII
Tire (including spare tire)
(with inflation pressure adjustment) IIIIIIII
Hinges and catches LLLLLLLL
Road test IIIIIIIIIIIIIIII
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8-29
Maintenance and Care
Owner Maintenance
Form No. 8R09-EA-02G
Also, inspect them for uneven wear and
damage. Abnormal wear is usually caused
by one or a combination of the following:
•Incorrect tire pressure
• Improper wheel alignment
• Out-of-balance wheel
• Severe braking
After rotation, inflate all tire pressures to
specification (page 10-6) and inspect the
lug nuts for tightness.
Replacing a Tire
If a tire wears evenly, a wear indicator will
appear as a solid band across the tread.
Replace the tire when this happens.
You should replace it before the band is
across the entire tread.
Rotate unidirectional tires and radial
tires that have an asymmetrical tread
pattern or studs only from front to rear,
not from side to side. Tire performance
will be weakened if rotated from side
to side.
Limited-Slip Differential system;
don
’t use the following:
• Tires not of the designated size
• Tires of different sizes or types at
the same time
• Tires not sufficiently inflated
If these instructions aren ’t followed,
the rotation of the left and right wheels
will be different and will thus apply a
constant load on the limited-slip
differential.
This will cause a malfunction.
CAUTION
CAUTION
Worn Tires:
Driving with worn tires is dangerous.
Reduced braking, steering, and
traction could result in an accident.
Always use tires that are in good
condition.
WARNING
New tread Worn tread
Tread wear indicator
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10-4
Form No. 8R09-EA-02G
Specifications

Engine

Electrical System

Lubricant Quality
*Refer to the recommended SAE viscosity numbers on page 8-13 .
Specifications
Item
Model
Type DOHC-16V in-line, 4-cylinder
Bore ×Stroke 83×85mm (3.3 ×3.4 in)
Displacement 1,840 ml (1,840 cc, 112.2 cu in)
Compression ratio 10.0:1
Item Model
Battery Maintenance-free, 12V-32AH/5HR
Alternator 12V-80 A
Starter 12V-1.0 kW
Spark-plug number NGK
BKR5E11, BKR6E11
DENSO K16PR-U11, K20PR-U11
Spark-plug gap 1.0—1.1 mm (0.040 —0.043 in)
Lubricant Classification
API Service ILSAC
Engine oil
*
SG (Energy Conserving II) —
SH (Energy Conserving II) GF-I SJ GF-II
SL GF-III
Lubricant Classification
Manual transmission oil Any temperature
API Service GL-4 or GL-5
SAE 75W-90
Above 10 °C (50 °F) API Service GL-4 or GL-5
SAE 80W-90
Automatic transmission fluid ATF M-III or equivalent (e.g. Dexron ® III)
Rear differential oil API Service GL-5
SAE 90
Power steering fluid ATF M-III or equivalent (e.g. Dexron ® III)
Brake/Clutch fluid SAE J1703 or FMVSS116 DOT-3
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10-5
Specifications
Form No. 8R09-EA-02G

Capacities
(Approximate Quantities)
Check oil and fluid levels with dipsticks or reservoir gauges.

Dimensions
*With license plate holder

We i g h t s

Air Conditioner
Item Unit
L US qt Imp qt
Engine oil With oil filter
3.84.0 3.3
Without oil filter 3.63.8 3.2
Coolant 6.06.3 5.3
Manual transmission oil 5-Speed transmission 2.0
2.11.8
6-Speed transmission 1.8 1.91.6
Automatic transmission fluid 6.77.1 5.9
Rear differential oil 1.01.1 0.9
Fuel tank 48 12.7 (US gal) 10.6 (Imp gal)
Item mm (in)
Overall length 3,945 (155.3), 3,963 (156.0)
*
Overall width 1,678 (66.1)
Overall height 1,228 (48.4)
Front tread 1,415 (55.7)
Rear tread 1,440 (56.7)
Wheelbase 2,265 (89.2)
Item Weight
GVWR (Gross Vehicle Weight Rating) 1,335 kg (2,943 lb)
GAWR (Gross Axle Weight Rating) Front
685 kg (1,510 lb)
Rear 670 kg (1,477 lb)
Gas complies with SAE J639 Maximum operating charge
HFC134a (R134a) 0.4 kg (14.1 oz)
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