battery MAZDA MODEL MX-5 MIATA POWER RETRACTABLE HARDTOP 2008 Service Manual

Black plate (277,1)
1. Remove the rubber hose from thebattery cover.
2. Remove the battery cover from its right
side.
3. Make sure the booster battery is 12 Vand that its negative terminal is
grounded.
4. If the booster battery is in another vehicle, don't allow both vehicles to
touch. Turn off the engine of the
vehicle with the booster battery and all
unnecessary electrical loads in both
vehicles. 5. Connect the jumper cables in the exact
sequence as in the illustration.
lConnect one end of a cable to the
positive terminal on the discharged
battery (1).
lAttach the other end to the positive
terminal on the booster battery (2).
lConnect one end of the other cable
to the negative terminal of the
booster battery (3).
lConnect the other end to the ground
point indicated in the illustration
away from the discharged battery
(4).
6. Start the engine of the booster vehicle and run it a few minutes. Then start the
engine of the other vehicle.
7. When finished, carefully disconnect the cables in the reverse order described in
the illustration.
8. If the battery cover has been removed, install it in the reverse order of
removal.
In Case of an Emergency
Emergency Starting
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NOTElBefore installing the battery cover, make
sure both of the cables connecting the
negative battery terminal (right side of
battery) are connected with the cables
routed toward the right and back of the
battery as shown in the figure.
lVerify that the covers are securely installed.
Push-Starting
Do not push-start your Mazda.
WARNING
Never tow a vehicle to start it:Towing a vehicle to start it is
dangerous. The vehicle being towed
could surge forward when its engine
starts, causing the two vehicles to
collide. The occupants could be
injured.
CAUTION
Do not push-start a vehicle that has
a manual transmission. It can
damage the emission control system.
NOTE
You can't start a vehicle with an automatic
transmission by pushing it.
7-24
In Case of an Emergency
Emergency Starting
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8Maintenance and Care
How to keep your Mazda in top condition.
Introduction .................................................................................. 8-2Introduction ............................................................................... 8-2
Scheduled Maintenance ................................................................ 8-3 Scheduled Maintenance (North America) ................................. 8-3
Scheduled Maintenance (Mexico) ............................................. 8-8
Scheduled Maintenance (Except North America and
Mexico) ................................................................................... 8-15
Owner Maintenance ................................................................... 8-18 Owner Maintenance Schedule ................................................ 8-18
Owner Maintenance Precautions ............................................. 8-19
Engine Compartment Overview .............................................. 8-20
Engine Oil ............................................................................... 8-21
Engine Coolant ....................................................................... 8-23
Brake/Clutch Fluid .................................................................. 8-25
Power Steering Fluid ............................................................... 8-26
Washer Fluid ........................................................................... 8-26
Body Lubrication .................................................................... 8-27
Wiper Blades ........................................................................... 8-28
Battery ..................................................................................... 8-30
Tires ........................................................................................ 8-33
Light Bulbs ............................................................................. 8-37
Fuses ....................................................................................... 8-45
Appearance Care ........................................................................ 8-50 How to Minimize Environmental Paint Damage .................... 8-50
Exterior Care ........................................................................... 8-52
Interior Care ............................................................................ 8-56
8-1
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qSchedule
Maintenance
Interval Number of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96
×1000 km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
×1000 miles
6.25 12.5 18.752531.25 37.5 43.755056.25 62.5 68.757581.25 87.5 93.75100
Engine valve clearance Audible inspect every 120,000 km (75,000 miles), if noisy, adjust
Engine oil
*1RRRRRRRRRRRRRRRR
Engine oil filter*1RRRRRRRRRRRRRRRR
Drive belts*2IIIIIIIIIIIIIIII
Cooling system I I I I I I I I
Engine coolant FL22 type
*3R
Others Replace every 2 years
Air filter
*4CCRCCRCC
Fuel filter Replace every 60,000 km (37,500 miles)
Fuel lines and hoses I I I I I I I I
Spark plugs Replace every 100,000 km (62,500 miles)
Evaporative system (if installed) I I I I I I I I
Battery electrolyte level and
specific gravity IIIIIIII
Brake lines, hoses and connections I I I I I I I I
Brake fluid
*5IIIRIIIRIIIRIIIR
Parking brake IIIIIIIIIIIIIIII
Power brake unit (Brake booster)
and hoses IIIIIIII
Disc brakes IIIIIIIIIIIIIIII
Power steering fluid, lines, hoses
and connections IIIIIIIIIIIIIIII
Steering operation and linkages I I I I I I I I
Manual transmission oil R
Rear differential oil R R
Front and rear suspension, ball
joints and wheel bearing axial play IIIIIIII
Driveshaft dust boots I I I I
Exhaust system and heat shields Inspect every 80,000 km (50,000 miles)
Bolts and nuts on chassis and body T T T T T T T T
Body condition
(for rust, corrosion and perforation) Inspect annually
Tire rotation Rotate every 10,000 km (6,250 miles)
8-16
Maintenance and Care
Scheduled Maintenance
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Engine Compartment Overview
Engine oil dipstick
Engine oil filler cap
Brake fluid reservoir / Clutch
fluid reservoir (only for manual
transmission model)
Washer fluid reservoir Cooling system capBattery
Engine coolant reservoir Power steering fluid cap
Air filter Fuse block
8-20
Maintenance and Care
Owner Maintenance
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Battery
WARNING
Wash hands after handling the battery and related accessories:Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and reproductive harm.
Read the following precautions carefully before using the battery or inspecting
to ensure safe and correct handling:
Always wear eye protection when working near the battery:
Working without eye protection is dangerous. Battery fluid contains SULFURIC ACID
which could cause blindness if splashed into your eyes. Also, hydrogen gas produced
during normal battery operation, could ignite and cause the battery to explode.
Wear eye protection and protective gloves to prevent contact with battery
fluid: Spilled battery fluid is dangerous.
Battery fluid contains SULFURIC ACID which could cause serious injuries if it gets in
eyes, or on the skin or clothing. If this happens, immediately flush your eyes with
water for 15 minutes or wash your skin thoroughly and get medical attention.
Always keep batteries out of the reach of children:
Allowing children to play near batteries is dangerous. Battery fluid could cause
serious injuries if it gets in the eyes or on the skin.
Keep flames and sparks away from open battery cells and do not allow metal
tools to contact the positive (
) or negative () terminal of the battery when
working near a battery. Do not allow the positive (
) terminal to contact the vehicle
body:
Flames and sparks near open battery cells are dangerous. Hydrogen gas, produced
during normal battery operation, could ignite and cause the battery to explode. An
exploding battery can cause serious burns and injuries. Keep all flames including
cigarettes and sparks away from open battery cells.
8-30
Maintenance and Care
Owner Maintenance
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Keep all flames, including cigarettes, and sparks away from open battery cells:
Flames and sparks near open battery cells are dangerous. Hydrogen gas, produced
during normal battery operation, could ignite and cause the battery to explode. An
exploding battery can cause serious burns and injuries.
Maintenance and Care
Owner Maintenance
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NOTElRemove the rubber hose first, and then
battery cover before performing battery
maintenance.
Battery coverRubber hose
lBefore installing the battery cover, make
sure both of the cables connecting the
negative battery terminal (right side of
battery) are connected with the cables
routed toward the right and back of the
battery as shown in the figure.
qBattery Maintenance
To get the best service from a battery:lKeep it securely mounted.lKeep the top clean and dry.lKeep terminals and connections clean,
tight, and coated with petroleum jelly
or terminal grease.
lRinse off spilled electrolyte
immediately with a solution of water
and baking soda.
lIf the vehicle will not be used for an
extended time, disconnect the battery
cables.
8-32
Maintenance and Care
Owner Maintenance
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qGlossary of Terms
Tire Placard: A label indicating the OE tire sizes, recommended inflation pressure, and
the maximum weight the vehicle can carry.
Tire Identification Number (TIN): A number on the sidewall of each tire providing
information about the tire brand and manufacturing plant, tire size, and date of
manufacture.
Inflation Pressure: A measure of the amount of air in a tire.
kPa: Kilopascal, the metric unit for air pressure.
psi: Pounds per square inch, the English unit for air pressure.
B-pillar: The structural member at the side of the vehicle behind the front door.
Original Equipment (OE): Describes components originally equipped on the vehicle.
Vehicle Load Limit: The maximum value of the combination weight of occupants and
cargo.
Bead Area of the Tire: Area of the tire next to the rim.
Sidewall Area of the Tire: Area between the bead area and the tread.
Tread Area of the Tire: Area on the perimeter of the tire that contacts the road when it's
mounted on the vehicle.
Seating capacity means the total allowable number of vehicle occupants. Seating capacity
is described on the tire label.
Production options weight is the combination weight of installed regular production
options weighing over 2.3 kilograms in excess of the standard items which they replace,
and not previously considered in the curb weight or accessory weight, including heavy
duty brakes, ride levelers, roof rack, heavy duty battery, and special trim.
Rim is the metal support (wheel) for a tire or a tire and tube assembly upon which the tire
beads are seated.
Customer Information and Reporting Safety Defects
Tire Information (U.S.A.)
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Specifications
qEngine
Item Specification
Type DOHC-16V in-line, 4-cylinder
Bore×Stroke 87.5 × 83.1 mm (3.44 × 3.27 in)
Displacement 1,999 ml (1,999 cc, 122.0 cu in)
Compression ratio 10.8
qElectrical System
Item Classification
Battery 12V-36AH/5HR
Spark-plug number L3G2 18 110
*1, L3Y1 18 110
Spark-plug gap 1.25 ―1.35 mm (0.050 ―0.053 in)
*1 ex factory
CAUTION
When cleaning the iridium plugs, do not use a wire brush. The fine particulate
coating on the iridium alloy and platinum tips could be damaged.
q Lubricant Quality
Lubricant Classification
Engine oil Refer to the recommended SAE viscosity numbers
on page 8-21.
Manual transmission
oil 5-speed
transmission
Any temperature
API Service
GL-4 or GL-5
SAE 75W-90
Above 10°C (50°F) API Service
GL-4 or GL-5
SAE 80W-90
6-speed transmission API Service
GL-4 or GL-5
SAE 75W-90
Automatic transmission fluid JWS3309
Power steering fluid ATF M-III or equivalent (e.g. Dexron® II)
Brake/Clutch fluid SAE J1703 or FMVSS116 DOT-3
Rear differential oil API Service
GL-5
SAE 90
80W-90
75W-90
*1
*1 Not available from Mazda
10-4
Specifications
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