maintenance MAZDA MODEL RX 8 2004 (in English) Owner's Manual

8-12
Maintenance and Care
Owner Maintenance
Form No. 8R65-EA-03C

Inspecting Coolant Level
Inspect the antifreeze protection and
coolant level in the coolant reservoir at
least once a year—at the beginning of the
winter season—and before traveling
where temperatures may drop below
freezing.
Inspect the condition and connections of
all cooling system and heater hoses.
Replace any that are swollen or
deteriorated.
The coolant should be at full in the
radiator and between the F and L marks
on the coolant reservoir when the engine
is cool.
If it’s at or near L, add enough coolant to
the coolant reservoir to provide freezing
and corrosion protection and to bring the
level to F.
Do not overfill.

If new coolant is required frequently,
consult an Authorized Mazda Dealer.Engine Coolant
Hot Engine:
A hot engine is dangerous. If the
engine has been running, parts of the
engine compartment can become very
hot. You could be burned. Carefully
inspect the engine coolant in the
coolant reservoir, but do not open it.
Do not use a match or live flame in
the engine compartment. DO NOT
ADD COOLANT WHEN THE
ENGINE IS HOT.
WARNING
Radiator coolant will damage paint.
Rinse it off quickly.
CAUTION
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8-13
Maintenance and Care
Owner Maintenance
Form No. 8R65-EA-03C

Changing Coolant
Change coolant according to Scheduled
Maintenance (page 8-3).
For mixture percentage:To change coolant
1. Remove the cooling system cap.
2. Only when the engine is cool, loosen
the radiator drain plug and drain the
coolant into a suitable container.
Properly dispose of the used coolant. •Use only soft (demineralized) water
in the coolant mixture. Water that
contains minerals will cut down on
the coolant’s effectiveness.
•Don’t add only water. Always add a
proper coolant mixture.
•The engine has aluminum parts and
must be protected by an ethylene-
glycol-based coolant to prevent
corrosion and freezing.
•DO NOT USE alcohol or methanol
antifreeze. DO NOT MIX alcohol
or methanol with the coolant. This
could damage the cooling system.
•Don’t use a solution that contains
more than 60 % antifreeze.
This would reduce effectiveness.
ProtectionVo l u m e
Antifreeze
solutionWa t e r
Above -16°
C (3°
F) 35% 65%
Above -26°
C (-15°
F) 45% 55%
Above -40°
C (-40°
F) 55% 45%
CAUTIONRemoving the Cooling System Cap:
Removing the cooling system cap or
drain plug while the engine is
running or hot is dangerous. This
might lead to cooling system and
engine damage and could result in
serious injury from escaping hot
coolant or steam. Turn off the engine
and wait until it’s cool. Even then, be
very careful when removing the cap
or drain plug. Wrap a thick cloth
around it and slowly turn it
counterclockwise to the first stop.
Step back while the pressure escapes.
When you’re sure all the pressure is
gone, press down on the cap — still
using a cloth — turn the cap, and
remove it.
WARNING
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8-14
Maintenance and Care
Owner Maintenance
Form No. 8R65-EA-03C
3. With the drain plug loose but not fully
removed, flush out the system with
running water.
4. Drain the system completely and
retighten the plug. Add as much
ethylene-glycol-based coolant and
water as necessary to provide freezing
and corrosion protection.
5. In extremely cold climates, add the
amount recommended in the coolant
manufacturer’s instructions.
6. Reinstall the cooling system cap.
7. Run the engine at idle for about
10 minutes, then turn it off. If the
coolant level warning light comes on
during this time, turn the engine off.
After turning off the engine, inspect
the drain plug and the water hoses for
leaks.
8. After the engine has cooled, remove
the cooling system cap and inspect the
coolant level. If it’s low, repeat steps 5
to 7.

Inspecting Brake/Clutch Fluid
Level
The brakes and clutch draw fluid from the
same reservoir.
Inspect the fluid level in the reservoir
regularly. It should be kept at MAX.
The level normally drops with
accumulated distance, a condition
associated with wear of brake and clutch
linings. If it is excessively low, have the
brake/clutch system inspected by an
Authorized Mazda Dealer.
NOTE
Because this procedure requires
technical expertise, we recommend
that it be done by an Authorized
Mazda Dealer.
Tighten Loosen Loosen
Tighten
Cooling system cap
Drain plug
Brake/Clutch Fluid
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8-15
Maintenance and Care
Owner Maintenance
Form No. 8R65-EA-03C

Adding Brake/Clutch Fluid
If the fluid level is low, add fluid until it
reaches MAX.
Before adding fluid, thoroughly clean the
area around the cap.

Inspecting Automatic
Transmission Fluid Level
The automatic transmission fluid level
should be inspected regularly. Measure it
as described below.
The volume of fluid changes with the
temperature. Fluid must be checked at idle
without driving at normal operating
temperature.
1. Park on a level surface and set the
parking brake firmly.
2. Idle the engine about two minutes.
Push down on the brake pedal.
3. Move the shift lever through all ranges
and set it at P.
Spilled Brake Fluid:
Spilled brake fluid is dangerous. If it
gets in your eyes, they could be
seriously injured. If this happens,
immediately flush your eyes with
water and get medical attention.
Brake fluid spilled on a hot engine
could cause a fire. Be careful not to
spill brake fluid on yourself or on the
engine.
Low Brake/Clutch Fluid Levels:
Low brake/clutch fluid levels are
dangerous. Low levels could signal
brake lining wear or a brake system
leak. Your brakes could fail and cause
an accident. If you find a low fluid
level, have the brakes and clutch
inspected.
•Brake and clutch fluid will damage
painted surfaces. If brake or clutch
fluid does get on a painted surface,
wipe it off immediately.
•
Using nonspecified brake and clutch
fluids (page 10-5) will damage the
systems. Mixing different fluids will
also damage them.
If the brake/clutch system frequently
requires new fluid, consult an
Authorized Mazda Dealer.
WARNING
CAUTION
Automatic Transmission
Fluid (ATF)
•Low fluid level causes transmission
slippage. Overfilling can cause
foaming, loss of fluid, and
transmission malfunction.
•Use specified fluid (page 10-5). A
nonspecified fluid could result in
transmission malfunction and
failure.
CAUTION
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8-16
Maintenance and Care
Owner Maintenance
Form No. 8R65-EA-03C
4. Remove the engine cover.
5. With the engine still idling, pull out the
dipstick, wipe it clean, and put it back.
6. Pull it out again.
The proper fluid level is marked on the
dipstick as follows.Fluid hot scale A
When the vehicle has been driven and the
fluid is at normal operating temperature,
about 65
°C (150
°F), the level must be
between Full and Low.
Fluid cold scale B
When the engine has not been running
and the outside temperature is about 20
°C
(70
°F), the level must be between Full and
Low.
Fully insert the dipstick. When adding
fluid, inspect with the dipstick to make
sure it doesn’t pass full.
Sudden Vehicle Movement:
Shifting the shift lever without first
depressing the brake pedal is
dangerous. The vehicle could move
suddenly and cause an accident.
Make sure the brake pedal is applied
before shifting the shift lever.
WARNING
Engine cover
Full
A
Low
Full
B
Low
•Use the cold scale only as a
reference.
•If outside temperature is lower than
about 20
°C (70
°F), start the engine
and inspect the fluid level after the
engine reaches operating
temperature.
•If the vehicle has been driven for an
extended period at high speeds or in
city traffic in hot weather, inspect
the level only after stopping the
engine and allowing the fluid to
cool for 30 minutes.
NOTE
•Inspect the fluid on both sides of the
dipstick in a well lit area for an
accurate reading.
•Verify that the engine cover is
securely installed.
CAUTION
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8-17
Maintenance and Care
Owner Maintenance
Form No. 8R65-EA-03C

Inspecting Washer Fluid Level
Inspect fluid level in the washer fluid
reservoir; add fluid if necessary.
Use plain water if washer fluid is
unavailable.
But use only washer fluid in cold weather
to prevent it from freezing.Wa s h e r F l u i d
Substitute Washer Fluid:
Using radiator antifreeze as washer
fluid is dangerous. If sprayed on the
windshield, it will dirty the
windshield, affect your visibility, and
could result in an accident. Use only
windshield washer fluid or plain
water in the reservoir.
Using Washer Fluid Without Anti-
freeze Protection in Cold Weather:
Operating your vehicle in
temperatures below 4 degrees C (40
degrees F) using washer fluid without
anti-freeze protection is dangerous as
it could cause impaired windshield
vision and result in an accident. In
cold weather, always use washer fluid
with anti-freeze protection.
NOTE
State or local regulations may restrict
the use of volatile organic compounds
(VOCs), which are commonly used as
anti-freeze agents in washer fluid. A
washer fluid with limited VOC content
should be used only if it provides
adequate freeze resistance for all
regions and climates in which the
vehicle will be operated.
WARNING
Full
LowOK
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8-18
Maintenance and Care
Owner Maintenance
Form No. 8R65-EA-03C
All moving points of the body, such as
door and hood hinges and locks, should
be lubricated each time the engine oil is
changed. Use a nonfreezing lubricant on
locks during cold weather.
Make sure the engine hood’s secondary
latch keeps the hood from opening when
the primary latch is released.This air filter may be cleaned with
compressed air and reused, or replaced,
depending on its condition. Unless it is
very dirty, simply shake it to remove
foreign particles. Each time you inspect it,
wipe inside the air cleaner housing with a
damp cloth.

Replacing the Air Filter
1. Make sure the ignition switch is turned
off.
2. Disconnect the electrical connector.
Body LubricationAir Filter
Don’t drive without an air filter. This
could result in excessive engine wear.
NOTE
If the vehicle is operated in very dusty
or sandy areas, replace the filter more
often than recommended intervals.
CAUTION
Electrical
connector
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8-19
Maintenance and Care
Owner Maintenance
Form No. 8R65-EA-03C
3. Unfasten the clamps.
4. Lift off the air filter cover and remove
the filter.
5. Wipe inside the air cleaner housing
with a damp cloth.
6. Clean or replace the filter.
7. Install in the reverse order of removal.
Replace the filter according to Scheduled
Maintenance (page 8-3).Contamination of either the windshield or
the blades with foreign matter can reduce
wiper effectiveness. Common sources are
insects, tree sap, and hot wax treatments
used by some commercial car washes.
If the blades are not wiping properly,
clean the window and blades with a good
cleaner or mild detergent; then rinse
thoroughly with clean water. Repeat if
necessary.

Replacing Windshield Wiper
Blades
When the wipers no longer clean well, the
blades are probably worn or cracked.
Replace them.
NOTE
After installing the air filter cover,
make sure the electrical connector is
securely connected.
Clamp
Air filter cover
Air filter
Wiper Blades
•Hot waxes applied by automatic car
washers have been known to affect
the cleanability of windows.
•To prevent damage to the wiper
blades, don’t use gasoline,
kerosene, paint thinner, or other
solvents on or near them.
To prevent damage to the wiper arms
and other components, don’t move the
wipers by hand.
CAUTION
CAUTION
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8-20
Maintenance and Care
Owner Maintenance
Form No. 8R65-EA-03C
1. Raise the wiper arm and turn the blade
assembly to expose the plastic locking
clip.
Compress the clip and slide the
assembly downward; then lift it off the
arm.2. Hold the end of the rubber and pull
until the tabs are free of the metal
support.
3. Remove the metal stiffeners from the
blade rubber and install them in new
blades.
NOTE
To prevent damage to the wiper arm
blades when raising both the driver and
passenger side wiper arms, raise the
driver side wiper arm first. Conversely,
when setting down the wiper arms, set
the passenger side wiper arm down
first.
To prevent damage to the windshield,
don’t let the wiper arm fall on it.
Push
Plastic locking clip
CAUTION
Pull out Ta bMetal support
Stiffeners
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8-21
Maintenance and Care
Owner Maintenance
Form No. 8R65-EA-03C
4. Carefully insert the new blade rubber.
Then install the blade assembly in the
reverse older of removal. •Don’t bend the stiffeners. You need
to use them again.
•If the metal stiffeners are switched,
the blade’s wiping efficiency could
be reduced.
So don’t use the driver’s side metal
stiffeners on the passenger’s side, or
vice versa.
•Be sure to reinstall the metal
stiffeners in the new blade rubber so
that the curve is the same as it was
in the old blade rubber.
NOTE
Install the blade so that the tabs are
toward the bottom of the wiper arm.
CAUTION
Ta b
Battery
Battery-Related Lead Materials:
Battery posts, terminals and related
accessories contain lead and lead
compounds, chemicals known to the
State of California to cause cancer
and reproductive harm.
Wash hands after handling.
Spilled Battery Fluid:
Spilled battery fluid is dangerous.
Battery fluid contains SULFURIC
ACID which could cause serious
injuries, if it gets in your eyes or on
your skin. If this happens,
immediately flush your eyes with
water for 15 minutes or wash your
skin thoroughly and get medical
attention. Be careful not to get battery
fluid on yourself.
Battery-Related Explosion:
Flames and sparks near open battery
cells are dangerous. Hydrogen gas,
produced during normal battery
operation, could ignite and cause the
battery to explode. An exploding
battery can cause serious burns and
injuries. Keep all flames, including
cigarettes, and sparks away from
open battery cells.
Children and Batteries:
Allowing children to play near
batteries is dangerous. Battery fluid
could cause serious injuries if it gets
in the eyes or on the skin. Always
keep batteries out of the reach of
children.
WARNING
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