manual transmission MAZDA MODEL RX 8 2005 (in English) User Guide

Black plate (129,1)
Manual transmission
Red zone Striped zone
CAUTION
Don't run the engine with the
tachometer needle in the RED ZONE.
This may cause severe engine damage.
NOTE
lThe beep sounds to indicate engine
overrev when the tachometer needle
enters the striped zone.
lTo protect the engine, when the
engine coolant temperature is low,
the engine does not run at high
speeds. The fuel supply will be cut at
an rpm lower than the red zone.
qEngine Coolant Temperature
Gauge
The engine coolant temperature gauge
shows the temperature of the engine
coolant.
If the needle exceeds normal range toward
H, it indicates overheating.
CAUTION
Driving with an overheated engine can
cause serious engine damage (page
7-18).
Driving Your Mazda
Instrument Cluster and Indicators
5-33
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NOTE
lThe tire sealant cannot be reused.
Purchase new tire sealant at an
Authorized Mazda Dealer.
lThe emergency flat tire repair kit
cannot be used in the following
cases.
Consult an Authorized Mazda
Dealer.
lThe period of effective use for the
tire sealant has expired. (The
period of effectiveness is
indicated on the bottle label.)
lThe tear or puncture exceeds
about 4 mm (0.16 in).
lThe damage has occurred to an
area of the tire other than the
tread.
lThe vehicle has been driven with
nearly no air remaining in the tire.
lThe tire has come off the wheel
rim.
lDamage to the wheel rim has
occurred.
lThe tire has two or more
punctures.
qUsing the IMS Emergency Flat
Tire Repair Kit
1. Park on a level surface off the right-of-
way and set the parking brake.
2. Put a vehicle with an automatic
transmission in Park (P), a manual
transmission in Reverse (R) or 1, and
turn off the engine.
3. Turn on the hazard warning flasher.4. Unload passengers and luggage, and
remove the emergency flat tire repair
kit.
5. Shake the tire sealant well.
CAUTION
If the bottle is shaken after the injection
hose is screwed on, tire sealant could
spray out from the injection hose. Tire
sealant contacting clothing or other
objects may be impossible to remove.
Shake the bottle before screwing on the
injection hose.
In Case of an Emergency
Flat Tire
7-7
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NOTE
lMake sure the jack is well lubricated
before using it.
(With Tire Pressure Monitoring
System)
lBe sure to register the tire pressure
sensor ID signal code whenever tires
or wheels are changed (page 5-28).
1. Park on a level surface off the right-of-
way and firmly set the parking brake.
2. Put a vehicle with an automatic
transmission in Park (P), a manual
transmission in Reverse (R) or 1, and
turn off the engine.
3. Turn on the hazard warning flasher.
4. Have everyone get out of the vehicle
and away from the vehicle and traffic.
5. Remove the jack, and tool (page 7-3).
6. Block the wheel diagonally opposite
the tire to be changed. When blocking
a wheel, place a block both in front and
behind the tire.
NOTE
When blocking a tire, use rocks or
wood blocks of sufficient size to hold
the tire in place.
qRemoving the Tire
1. Loosen the lug nuts by turning them
counterclockwise one turn each, but
don't remove any until the tire has been
raised off the ground.
2. Place the jack under the jacking
position closest to the tire being
changed.
Jacking position
In Case of an Emergency
Flat Tire
7-13
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Overheating
If the temperature gauge indicates
overheating, the vehicle loses power, or
you hear a loud knocking or pinging
noise, the engine is probably too hot.
WARNING
Electrical Fan and Engine
Inspection:
Working near the electrical cooling
fan when it is running is dangerous.
You could be hit by the fan and
seriously injured. Turn off the ignition
switch and make sure the fan is not
running before attempting to work
near the electrical cooling fan.
Cooling System Cap:
When the engine and radiator are hot,
scalding coolant and steam may shoot
out under pressure and cause serious
injury. Don't remove the cooling
system cap when the engine and
radiator are hot.
Steam from Overheated Engine:
Steam from an overheated engine is
dangerous. The escaping steam could
seriously burn you. Open the hood
ONLY after steam is no longer
escaping from the engine.
NOTE
Once the engine coolant exceeds a
preset temperature, an electrical cooling
fan turns on. It will continue running
for about 10 minutes after the ignition
switch is turned to off.
If the temperature gauge indicates
overheating:
1. Drive safely to the side of the road and
park off the right-of-way.
2. Put a vehicle with an automatic
transmission in park (P), a manual
transmission in neutral.
Apply the parking brake.
3. Turn off the air conditioner.
4. Check whether coolant or steam is
escaping from under the hood or from
the engine compartment.
If steam is coming from the engine
compartment:
Don't go near the front of the vehicle.
Stop the engine.
Wait until the steam dissipates, then
open the hood and start the engine.
If neither coolant nor steam is
escaping:
Open the hood and idle the engine until
it cools.
CAUTION
If the cooling fan does not operate
while the engine is running, the engine
temperature will increase. Stop the
engine and call an Authorized Mazda
Dealer.
7-18
In Case of an Emergency
Overheating
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8. When finished, carefully disconnect the
cables in the reverse order described in
Step 6.
NOTE
Verify that the engine cover is securely
installed.
Push-Starting
WARNING
Towing a Vehicle to Start It:
Towing a vehicle to start it is
dangerous. The vehicle being towed
could surge forward when its engine
starts, causing the two vehicles to
collide. The occupants could be
injured. Never tow a vehicle to start it.
You can't start a vehicle with an automatic
transmission by pushing it.
CAUTION
You shouldn't push-start a vehicle that
has a manual transmission. It can
damage the emission control system.
7-24
In Case of an Emergency
Emergency Starting
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qSchedule 1
Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
ENGINE
Engine oil R R R R R R R R
Engine oil filter R R R R R R R R
Drive belt I I
AIR FILTER
Air filter C C R C
IGNITION SYSTEM
Spark plugs R
FUEL SYSTEM
Fuel filter Replace every 160,000 km (100,000 miles)
Fuel lines, hoses and connections
*1II
COOLING SYSTEM
Cooling system I I
Engine coolantReplace at first 96,000 km (60,000 miles) or 48 months;
after that, every 24 months
CHASSIS and BODY
Brake line, hoses and connection I I
Disk brakes I I I I
Tire (Rotation) Rotate every 12,000 km (7,500 miles)
Steering operation and linkages I I
Front and rear suspension and ball joints I I
Manual transmission oilR
Rear differential oilR
Driveshaft dust boots I I
Exhaust system and heat shields Inspect every 72,000 km (45,000 miles) or 60 months
All locks and hinges L L L L L L L L
Flat tire repair kit
*2Inspect every year
8-4
Maintenance and Care
Scheduled Maintenance
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qSchedule 2
Maintenance IntervalNumber of months or kilometers (miles), whichever comes first
Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 16 24 32 40 48 56 64 72 80 88 96
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
ENGINE
Engine oilPuerto Rico Replace every 5,000 km (3,000 miles) or 3 months
Others R R R R R R RRRRRR
Engine oil filter R R R R R R RRRRRR
Drive belt I I
AIR FILTER
Air filter C C R C
IGNITION SYSTEM
Spark plugs R
FUEL SYSTEM
Fuel filter Replace every 160,000 km (100,000 miles)
Fuel lines, hoses and connections
*1II
COOLING SYSTEM
Cooling system I I
Engine coolantReplace at first 96,000 km (60,000 miles) or 48 months;
after that, every 24 months
Engine coolant level I I I I I I IIIIII
ELECTRICAL SYSTEM
Function of all lights I I I I I I IIIIII
CHASSIS and BODY
Brake line, hoses and connection I I
Brake and clutch fluid level I I I I I IIIII
Brake fluid R R
Disk brakesIIII
Tire (Rotation) Rotate every 8,000 km (5,000 miles)
Tire inflation pressure and tire wear I I I I I I IIIIII
Steering operation and linkages I I
Front and rear suspension and ball joints I I
Manual transmission oil R R
Rear differential oil R R
Driveshaft dust boots I I
Exhaust system and heat shields Inspect every 72,000 km (45,000 miles) or 60 months
All locks and hinges L L L L L LLLLLLL
Washer fluid level I I I I I I IIIIII
Flat tire repair kit
*2Inspect every year
8-6
Maintenance and Care
Scheduled Maintenance
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Owner Maintenance Schedule
The owner or a qualified service technician should make these vehicle inspections at the
indicated intervals to ensure safe and dependable operation.
Bring any problem to the attention of an Authorized Mazda Dealer or qualified service
technician as soon as possible.
qWhen Refueling
lBrake and clutch fluid level (page 8-18)
lEngine coolant level (page 8-15)
lEngine oil level (page 8-13)
lWasher fluid level (page 8-21)
qAt Least Monthly
Tire inflation pressures (page 8-28)
qAt Least Twice a Year (For Example, Every Spring and Fall)
lAutomatic transmission fluid level (page 8-19)
You can do the following scheduled maintenance items if you have some mechanical
ability and a few basic tools and if you closely follow the directions in this manual.
lAir filter (page 8-22)
lEngine coolant (page 8-15)
lEngine oil (page 8-14)
8-8
Maintenance and Care
Owner Maintenance
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Specifications
qEngine
Item Model
Type Rotary engine
Displacement 654 ml × 2 (654 cc × 2, 40.0 cu in × 2)
Compression ratio 10.0
qElectrical System
Item Model
BatteryManual transmission
12V-52AH/5HR
Automatic transmission
Alternator 12 V - 100 A
StarterManual transmission 12 V - 1.4 kW
Automatic transmission 12 V - 1.8 kW
Spark-plug numberTrailing side N3H1 18 110C
*1*2
Leading side N3Y3 18 110, N3H2 18 110C*1*2
Spark-plug gap 1.15―1.25mm (0.045―0.049 in)
*1 Standard
*2 ex factory
CAUTION
When cleaning the iridium plugs, do not use a wire brush. The fine particulate coating on
the iridium alloy and platinum tips could be damaged.
qLubricant Quality
Lubricant Classification
Engine oil Refer to the recommended SAE viscosity numbers on page 8-12.
Manual transmission oil API Service GL-4 or GL-5 (SAE 75W-90)
Automatic transmission fluid ATF M-III or equivalent (e.g. Dexron
®III)
Rear differential oilAPI Service GL-5 (SAE 90)
API Service GL-5 (SAE 80W-90)
API Service GL-5 (SAE 75W-90)
*
Brake/Clutch fluid SAE J1703 or FMVSS116 DOT-3
* Not available from Mazda
10-4
Specifications
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qCapacities
(Approximate Quantities)
ItemUnit
L US qt Imp qt
Engine oilWith oil filter replacement 3.5 3.7 3.1
Without oil filter replacement 3.3 3.5 2.9
Coolant 9.8 10.4 8.6
Manual transmission oil 1.75 1.8 1.5
Automatic transmission fluid 8.7 9.2 7.7
Rear differential oil 1.3 1.4 1.1
Fuel tank 60 15.9 (US gal) 13.2 (Imp gal)
Check oil and fluid levels with dipsticks or reservoir gauges.
qDimensions
Item Model
Overall length 4,425 mm (174.2 in), 4,430 mm*(174.4 in)
Overall width 1,770 mm (69.7 in)
Overall height 1,340 mm (52.8 in)
Front tread 1,500 mm (59.1 in)
Rear tread 1,505 mm (59.3 in)
Wheelbase 2,700 mm (106.3 in)
* With license plate holder
qWeights
ItemWeight
Manual transmission Automatic transmission
GVWR (Gross Vehicle Weight Rating) 1,728 kg (3,809 lb) 1,748 kg (3,854 lb)
GAWR (Gross Axle Weight Rating)Front 827 kg (1,823 lb) 841 kg (1,854 lb)
Rear 901 kg (1,986 lb) 907 kg (2,000 lb)
CW (Curb Weight)U.S.A. 1,374 kg (3,029 lb) 1,385 kg (3,053 lb)
Canada 1,384 kg (3,051 lb) 1,394 kg (3,073 lb)
qAir Conditioner
Gas complies with SAE J639 Maximum operating charge
HFC134a (R-134a) 0.42 kg (14.8 oz)
Specifications
10-5
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