fuse MAZDA MX-5 1994 Owner's Manual

BODY ELECTRICAL SYSTEM ................................... INDEX T- 2 ........................... SWITCHES T- 2 FUSES AND RELAYS .................. T- 3 .............................. LIGHTS T- 4 CRUISE CONTROL SYSTEM ........... T- 5 ...................... AUDIO SYSTEM T- 6 SRS AIR BAG SYSTEM ................ T- 7 ............................... OUTLINE T- 8 TROUBLESHOOTING GUIDE ........... T- 8 ELECTRICAL SYMBOLS ............... T- 9 ................................... FUSE T- 10 STRUCTURAL VIEW ................... T- 10 ...................... SPECIFICATIONS T- 11 ........................ DESCRIPTION T- 12 ....................... REPLACEMENT T- 12 ....................... RELAY .. ....... T- 13 STRUCTURAL VIEW ................... T- 13 ........................ DESCRIPTION T- 13 RETRACTABLE HEADLIGHT RELAY .... T- 14 ....................... FLASHER UNIT T- 14 ........................... TNS RELAY T- 15 .......................... HORN RELAY T- 15 COOLANT FAN RELAY ................. T- 15 REAR WINDOW DEFROSTER RELAY ... T- 16 HEADLIGHT RELAY ................... T- 16 ................................ SWITCH T- 17 ................... STRUCTURAL VIEW T- 17 ........................ DESCRIPTION T- 17 .................... IGNITION SWITCH T- 18 COMBINATION SWITCH ............... T- 19 RETRACTOR SWITCH AND HAZARD WARNING ............................. SWITCH T- 21 ................. INSTRUMENT CLUSTER T- 22 ................... STRUCTURAL VIEW T- 22 ........................ DESCRIPTION T- 22 .................... CIRCUIT DIAGRAM T- 23 ................. TROUBLESHOOTING T- 24 ............ REMOVAL / INSTALLATION T- 29 ........... DISASSEMBLY 1 ASSEMBLY T- 29 ...................... SPEEDOMETER T- 30 ........................ TACHOMETER T- 30 WATER TEMPERATURE GAUGE ....... T- 30 ......................... FUEL GAUGE T- 31 OIL PRESSURE GAUGE ............... T- 31 .................... PRINTED CIRCUIT T- 32 VEHICLE SPEED SENSOR ............. T- 32 WATER TEMPERATURE SENDER UNlT . T- 32 FUEL GAUGE SENDER UNlT ...................... (IN FUEL TANK) T- 32 OIL PRESSURE SENSOR .............. T- 33 ............... SPEEDOMETER CABLE T- 33 WARNING LIGHT AND SENDER UNIT ..... T- 34 ................... STRUCTURAL VIEW T- 34 CIRCUIT DIAGRAM .................... T- 35 ................. TROUBLESHOOTING T- 36 BRAKE FLUID LEVEL SENSOR ......... T- 39 PARKING BRAKE SWITCH ............. T- 39 ..................... BUCKLE SWITCH T- 39 ...................... LIGHTING SYSTEM T- 40 ................... STRUCTURAL VIEW T- 40 ......................... HEADLIGHTS T- 41 ......................... STOPLIGHTS T- 53 TURN AND HAZARD WARNING LIGHTS . T- 57 ..................... BACK-UP LIGHTS T- 66 TAILLIGHTS. SIDE MARKER LIGHTS. PARKING LIGHTS AND LICENSE PLATE LIGHTS . T- 69 DAYTIME RUNNING LIGHTS (DRL) .................... (CANADA SPEC.) T- 72 ........... REAR COMBINATION LIGHT T- 76 .................... INTERIOR LIGHTS T- 78 ................ ILLUMINATION LIGHTS T- 82 .................................. HORN T- 84 ................... STRUCTURAL VIEW T- 84 .................... CIRCUIT DIAGRAM T- 85 ................. TROUBLESHOOTING T- 86 ............ REMOVAL 1 INSTALLATION T- 87 ............ REAR WINDOW DEFROSTER T- 89 ................... STRUCTURAL VIEW T- 89 ........................ DESCRIPTION T- 89 ................. TROUBLESHOOTING T- 90 ................ REPAIRING FILAMENT T- 93 ............. CRUISE CONTROL SYSTEM T- 94 ................... STRUCTURAL VIEW T- 94 .................... CIRCUIT DIAGRAM T- 95 ................. TROUBLESHOOTING T- 96 ....... SELF-DIAGNOSTIC INSPECTION T-100 ............... CRUISE CONTROL UNIT T-103 .................... ACTUATOR CABLE T-104 ..................... CLUTCH SWITCH T-105 .......... STOP LIGHTIBRAKE SWITCH T-105 ...... CRUISE CONTROL MAIN SWITCH T-106 ........... CRUISE CONTROL SWITCH T-106 ............. VEHICLE SPEED SENSOR T-106 ........................... ACTUATOR T-107 a .................................. AUDIO T-108 ................... STRUCTURAL VIEW T-108 ................... SYSTEM DIAGRAM T-109 ............................ FEATURES T-110 FUNCTION AND OPERATING ......................... PROCEDURE 1-111 ............. OPERATION DESCRIPTION T-113 .................. ANTITHEFT SYSTEM T-120 ................. TROUBLESHOOTING T-122 ............ REMOVAL I INSTALLATION T-145 .................... POWER ANTENNA T-149 ......................... INSPECTION T-153 CONNECTOR TERMINAL .................... SPECIFICATIONS T-154 SRS AIR BAG SYSTEM .................. T-156 PREPARATION ........................ T-156 ................... STRUCTURAL VIEW T-156 .......... COMPONENT DESCRIPTION T-157 SYSTEM DIAGRAM ................... T-158 ................. SERVICE WARNINGS T-159 GENERAL PROCEDURES ............. T-160 TROUBLESHOOTING ................. T-160 DRIVER-SIDE AIR BAG MODULE ....... T-206 PASSENGER-SIDE AIR BAG MODULE . . T-207 DIAGNOSTIC MODULE ................ T-208 CLOCK SPRING ....................... T-209 CRASH SENSOR (D-SENSOR) ......... T-210 CRASH SENSOR (S-SENSOR) ......... T-213 AIR BAG MODULE DISPOSAL . .. PROCEDURE ........................ T-215 INSPECTION OF SST (DEPLOYMENT TOOL) ............... T-217 Gartner Banana

INDEX T FUSES AND RELAYS 1. Main fuse block 7. Rear window defroster timer unit Replacement ............... page T-12 8. Coolant fan relay .................. 2. Fuse box No.1 and No.2 Inspection page T-15 Replacement ............... page T-12 9. Horn relay .................. 3. Headlight relay inspection page T-15 .................. Inspection page T-16 10. Flasher unit .................. 4. TNS relay Inspection page T-14 .................. Inspection page T-15 11. Rear window defroster relay u .................. 5. Retractable headlight relay Inspection page T-15 .................. Inspection page T-14 6. EGI main relay ................... Inspection section F Gartner Banana

OUTLINE T NO type relay I STOP Not in operation (No power supply) ax FLOW I STOP NC type relay NO switch In operation (Power supply) ELECTRICAL SYMBOLS Switches and Relays There is an NC (normally closed) and NO (normally open) indication for switches and relays that shows when no change of operation conditions has occurred. Relay Switch I w FLOW - Other Electrical Symbols - ax STOP FLOW NC switch FLOW STOP I I I I - FUSIBLE LINK e $1 VARIABLE RESISTOR + LIGHT TRANSISTOR HOLDER BOX FUSE 4 RESISTOR 1 T CONDENSER BATTERY 4) MOTOR 8 THERMISTOR SPEAKER I CIGARETTE LIGHTER I HEATER - - BODY GROUND t COIL, SOLENOID + DIODE I 25UOTX-010 Gartner Banana

FUSE FUSE STRUCTURAL VlEW VlEW FROM A I 1. Main fuse block 2. Fuse box No.1 3. Fuse box No.2 Gartner Banana

FUSE SPECIFICATIONS Main Fuse Block u I Fuse Amperes Protected circuit HEAD INJ MAIN BTN 30A 30A COOLING FAN (AD FAN) 1 ABS I 60A I Antilock brake svstem I Headlight relay, Headlight switch Alternator, Diagnostic module (for air bag system) 80A 40A ST SIG RETRACTOR Fuse Box No.1 Except circuits protected in main fuse block: INJ 30A, HEAD 30A, RETRACTOR 30A TNS relay, Headlight switch 30A 20A EGI main relay, Coolant fan relay A/C relay 10A 30A Park l Neutral switch, Circuit-opening relay Retractable headlight actuator Fuse ENGINE METER (POWER WIND) Amperes 15A WIPER TAIL ROOM I 10A I PCME, Key reminder switch, Audio unit I Protected circuit EGI main relay, Coolant fan relay 15A 30A STOP HAZARD CIGAR 15A I Cigarette lighter, Audio unit 1 Instrument cluster, Turn signal switch, Timer and buzzer unit, Cruise control main switch Power window switch 20A 15A Fuse Box No.2 Blower switch, Wiper switch Taillights, Side marker lights, License plate lights, Parking lights 15A 15A Fuse Amperes Protected circuit I Stoplight switch, Horn switch, Cruise control unit Flasher unit Fuse Color Code (DEFOG) (ANTENNA) I Fuse amperes I Color code Fuse type 25UOTX-013 20A 20A I I 10A Red 1 I Rear window defroster Power antenna Plate type 15A 20A Light blue Yellow 30A 30A 80A Light green Pink Black Cartridge type Gartner Banana

T FUSE DESCRIPTION Main Fuse Block The main fuse block is located on the right side of the engine compartment and contains nine fuses and two relays. -1 Fuse Box Fuse block No.1 is located above the dead pedal of the driver side. The fuse box cover shows the speci- fied fuse locations. A circuit breaker is included in the fuse box to protect the heater blower motor circuit. Fuse block No.2 is located to the side of the battery in the trunk compartment. 45UOTX-016 REPLACEMENT Caution Determine and correct the cause of a burnt fuse before replacing it. If the fuse is replaced before doing this, it may burn again. Plate type 1. Disconnect the negative battery cable. 2. Replace the failed fuse with the fuse puller. 3. Reconnect the negative battery cable. Cartridge-type 80A fuse (Black) 1. Disconnect the negative battery cable. 2. Remove the fuse block mounting nuts, and remove the service cover. 3. Remove the fuse installation bolts, and pull out the fuse. 4. Install the new fuse and the fuse installation bolts. 5. Install the main fuse block. 6. Reconnect the negative battery cable. Gartner Banana

T WARNING LIGHT AND SENDER UNIT TROUBLESHOOTING Check the METER 15A fuse in the fuse box before troubleshooting. If it is burnt, replace it after checking and repairing the wiring harness. i/ Brake System Warning Light I Symptom: Brake system warning light remains illuminated. 45UOTX-063 Step 1 - Check brake fluid level Check brake fluid level. Below MIN I I Check brake system (Refer to section P) I Brake fluid level Action Step 2 - Check parking brake switch 1. Disconnect the parking brake switch connector. 2. Check for continuity between the terminal of the switch and ground. Above MIN Go to Step 2 3. If not as specified, adjust or replace the parking brake switch. (Refer to section P.) 4. If the switch is OK, go to Step 3. I Step 3 - Check brake fluid level sensor I 1. Check for continuity of the sensor. *. 1' Lever Pulled one notch Released Continuity Yes No - I Above MIN No Brake fluid level Below MIN 2. If not as specified, replace the level sensor. 3. If the sensor is OK, repair the wiring harness. Continuity Yes Gartner Banana

T LIGHTING SYSTEM Description The headlight system consists of two halogen headlights mounted on retractable mechanisms, a head- light switch in the combination switch, and a retractor switch between the center ventilation outlets. When the headlight switch is rotated to the second position, the headlights are activated and the retract- able headlight actuator lift the headlights. If only the retractor switch is turned ON, the headlights will raise to the upright position, but all lights will be off. An emergency manual retractor knob is located on top of each retractable headlight actuator. 45UOTX-080 Troubleshooting A retractor indicator light is included in the instrument cluster. The indicator light illuminates when the re- tractable headlight actuator is operating and should go out when the headlights are fully raised or retracted. if the indicator light remains on, small objects, such as pebbles or pieces of ice, may lodged between the headlight and the vehicle body. Use the following procedure to correct this. Turn the ignition switch to OFF. Obtain the code number and deactivate the audio antitheft function. (Refer to page T-120.) Disconnect the negative battery cable or remove the RETRACTOR 30A fuse in the main fuse block. Raise or lower the headlight by turning the emergency retractor knob. Remove the obstruction. After verifying that the headlight switch and the retractor switch are off, reconnect the negative battery cable. Verify operation of the retractable headlight and the retractor indicator light. 45UOTX-095 --- Symptom: Headlights do not illuminate. HEAD 30A MAIN FUSE BLOCK Step 1 1. Check HEAD 30A fuse in the main fuse block. 2. If the fuse is burned, replace it. Check and repair the wir- ing harness, if necessary. 3. If the fuse is OK, go to Step 2. Gartner Banana

T LIGHTING SYSTEM I Symptom: Retractable headlight actuators do not operate (Both sides). I Activate the headlight switch and retractor switch and follow the approximate action. d Switch I Headlight switch ON / 'RECTOR Retractor rnotor(s) operate Retractor switch ON Step 1 1. Check RETRACTOR 30A and HEAD 30A fuses in the main fuse block. 2. If a fuse is burned, replace it. Check and repair the wire harness, if necessary. 3. If the fuses are OK, go to Step 2. Actlon Yes No Step 2 1. Disconnect the negative battery cable. 2. Retract the headlights fully by using the manual knobs. 3. Disconnect the retractable headlight actuator connec- tors. 4. Reconnect the negative battery cable. 5. Turn on the headlight switch and retractor switch. 6. Measure the voltage at the following terminal wires of the retractable headlight actuator connectors. Begin troubleshooting from Step 5 Next, turn ON retractor switch 45UOTX-087 Yes No B+: Batterv ~ositive voltage Begin troubleshooting from Step 4 Begin troubleshooting from Step 1 . . - Step 3 1. Disconnect the retractable headlight actuator connec- tors. 2. Check for continuity between the A terminal wire of the retractable headlight actuator connectors and ground. Retractable headlight actuator Left and Right I~ontinui~l headlight actuator Action Voltage (RN) Repair wiring harness (Retractable headlight actuator - GND) Left and Right Check retractable headlight actuator (Refer to oaon T-51) Action B+ Other Go to Step 3 Go to Step 4 Gartner Banana

:-2 .BACK-UP LIGHTS .HORN .STOPLIGHTS .HIGH-MOUNT STOPLIGHT MAIN FUSE BLOCK MAIN BUB TRAOE NUMBER ma-u~ LIGHTS: 11% (~WI Ix-oal OoA FUSE BLOCK \ ,, HIGH-HOUNT STOPLIGHT: 921 (l8.4W) STOP STRIGHTS: 1157 (27Wl PARK/NEUTRAL W/R (F) << IX-MI 15* FUSE BLOCK W/G IF) 0 F-O2k=zz& hORN RELAY F-03 G/O (F) STOR IGHT -5t SWITCH F-03 BACK-LP G/R LIGHT SWITCH OATA LINK PASSENGER-SIOE CONNECTOa (F) AIR BAG MOOWE (SECTION U! R/G (F) z:zzzz::zzzz:zz: G/R IF) F-0.551 HORN 0RIVE;I-SIOE AIR BAG MOOULE . E-19 E-20 A B B (R) (Rl A - VW REAR COnsINATION LIGHT F-05 HORN (F) F-06 PASSENGER-SIDE AIR BAG MXIULE(F) I U j-03 ORIVER-SIOE S-W PASSENGER-SIOE A:R BAG nrrmE (F) AIR BAG MX)UE (F) Gartner Banana