engine MERCEDES-BENZ C-CLASS 1999 Service Manual
[x] Cancel search | Manufacturer: MERCEDES-BENZ, Model Year: 1999, Model line: C-CLASS, Model: MERCEDES-BENZ C-CLASS 1999Pages: 122, PDF Size: 1.66 MB
Page 97 of 122
Jump Starting
Warning !
Failure to follow these directions will cause damage to the electronic components, and can lead to a battery
explosion and severe injury or death. Never lean over batteries while connecting or jump starting, you might
get injured. Battery fluid contains sulfuric acid. Do not allow this fluid to come in contact with eyes, skin or
clothing. In case it does, immediately flush affected ar ea with water, and seek medical help if necessary.
A battery will also produce hydrogen gas, which is flammable and very explosive. Keep flames or sparks
away from battery, avoid improper connection of jumper cables, smoking etc.. Read all instructions before
proceeding.
If the battery is discharged, the engine should be started with jumper cables and the (12 V) battery of another vehicle.
The battery is located in the trunk under the trunk floor.
Proceed as follows:
1 . Position the vehicle with the charged battery so that the jumper cables will reach, but never
let the vehicles touch. Make sure the jump er cables do not have loose or missing insulation.
2. On both vehicles:
• Turn off engine and all lights and acce ssories, except hazard warning flashers or
work lights.
• Apply parking brake and shift selector lever to position "P".
Important !
3. Clamp one end of the first jumper cable to the positive (+) terminal of the discharged
battery and the other end to the positive (+ ) terminal of the charged battery. Make sure
the cable clamps do not touch any other metal parts.
4. Clamp one end of the second jumper cable to the grounded negative (-) terminal of the
charged battery and the final connection to the negative (-) terminal of the discharged battery.
Important !
5. Start engine of the vehicle with the charged battery and run at high idle. Make sure the
cables are not on or near pulleys, fans, or other parts that will move when the engine is
started. Allow the discharged battery to charge for a few minutes. Start engine of the
disabled vehicle in the usual manner.
6. After the engine has started, remove jumper cables exactly reversing the above
installation sequence, starting with the last connection made first. When removing each
clamp, make sure that it does not touch any other metal while the other end is still attached.
Important !
A discharged battery can freeze at approx. +14°F (-10°C ). In that case, it must be thawed out before
jumper cables are used. A frozen battery can explode and cause personal injury.
Jumper cable specifications:
• Minimum cable cross-section of 25 mm
2 or approx. 2 AWG
• Maximum length of 11.5 ft. (3.5 m).
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Page 98 of 122
All except C 43 AMG
C 43 AMG
Towing the Vehicle
The rear towing eye is located at the right, below the bumper.
The front towing eye is located on the passenger side behind a cover in the bumper panel.
Models C 230 and C 280:
Cover removal:
Insert finger in recess on left end of cover and pull cover out.
Cover installation:
Engage cover at top right and press cover in securely
.
Model C 43 AMG:
Cover removal:
Hold left and right end of grille and pull out.
Cover installation:
Engage cover at bottom and press in top securely.
We recommend that the vehicle be transported using flat bed equipment. This method is preferable to other
types of towing. The vehicle may be towed with all wheel s on the ground and the selector lever in position "N"
for distances up to 30 miles (50 km) and at a speed not to exceed 30 mph (50 km/h). The electronic key must
be in steering lock position 2. To positively avoid a possibility of damage to the transmission, however, we
recommend to disconnect the drive shaft at the rear axle drive flange on any towing beyond a short tow to a nearby
garage. Do not tow with sling-type equipment. Towing with sling-type equipment over bumpy roads will damage
radiator and supports. Use wheel lift, dolly, or flat bed equipment, with electronic key in steering lock turned to
position 0.
Warning !
With the engine not running, there is no power assistance for the braking and steering systems, in this case,
it is important to keep in mind that a considerably higher degree of effort is necessary to brake and steer
the vehicle.
Note:
To signal turns while being towed with hazard warning flas her in use, turn electronic key in steering lock to
position 2 and activate combination switch for left or right turn signal in usual manner - only the selected turn
signal will operate. Upon cancelling the turn signal, the hazard warning flasher will operate again.
Caution !
Vehicles with Acceleration Slip Regulation (ASR)
If the vehicle is towed with the front axle raised, the engi ne must be shut off (electronic key in steering lock position
0 or 1). Otherwise, the ASR will immediately be engaged and will apply the rear wheel brakes.
Caution !
Vehicles with Electronic Stability System (ESP)
If the vehicle is towed with the front axle raised, the engine must be shut off (electronic key in steering lock position
0 or 1). Otherwise, the ESP will immediately be engaged and will apply the rear wheel brakes.
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Page 99 of 122
Cleaning and Care of the Vehicle
Warning !
Many cleaning products can be hazardous. Some are poisonous, others are flammable.
Always follow the instructions on the particular container. Always open your car's doors or
windows when cleaning the inside. Never use fluids or solvents that are not designed for
cleaning your car.
In operation, your vehicle is subjected to varying external influences which, if gone unchecked, can
attack the paintwork as well as the underbody and cause lasting damage.
Such damage is caused not only by extreme and varying climatic conditions, but also by air
pollution, road salt, tar, gravel and stone chipping. Grease and oil, fuel, coolant, brake fluid, bird
droppings, insects, tree resins etc. should be removed immediately to avoid paint damage. Frequent
washing reduces and/or eliminates the aggr essiveness and potency of the above adverse
influences.
More frequent washings are necessary to deal with unfavorable conditions; for example, near the
ocean, in industrial areas (smoke, exhaust emissions), or during winter operation.
You should check your vehicle from time to time for stone chipping or other damage. Any damage
should be repaired as soon as possible to prevent the start of corrosion. In doing so, do not neglect
the underside of the car. A prerequisite for a t horough check is a washing of the underbody followed
by a thorough inspection. Damage d areas need to be reundercoated.
Your vehicle has been treated at the factory with a wax-base rustproofing in the body cavities which
will last for the lifetime of t he vehicle. Post-production treatment is neither necessary nor
recommended by Mercedes-Be nz because of the possibility of incompatibility between materials
used in the production proc ess and others applied later.
We have selected car care products and compiled recommendations which are specially matched to
our vehicles and which always reflect the late st technology. You can obtain Mercedes- Benz
approved car care products at your authorized Mercedes-Benz dealer.
Scratches, corrosive deposits, corrosion or damage due to negligent or incorrect care cannot always
be removed or repaired with the car care products recommended here. In such cases it is best to
seek aid at your authorized Mercedes-Benz dealer. The following topics deal with the cleaning and
care of your vehicle and give important "how-to" in formation as well as references to Mercedes-Benz
approved car care products. Additional information can be found in the booklet titled "Car Care".
Engine Cleaning
Prior to cleaning the engine compartment make sure to protect electrical components and
connectors from the intrusion of water and cleaning agents.
Corrosion protection, such as MB Anticorrosion Wax should be applied to the engine compartment
after every engine cleaning. Before applying, all control linkage bushings and joints should be
lubricated. The poly-V-belt and all pulleys should be protected from any wax.
Car Washing
Do not use hot water or wash your car in direct sunlight. Use only a mild car wash detergent, such
as Mercedes-Benz approved Car Shampoo.
Thoroughly spray the car with a diffused jet of wa ter. Direct only a very weak spray towards the
ventilation intake. Use plenty of water an d rinse the sponge and chamois frequently.
Rinse with clear water and thoroughly wipe dry with a chamois. Do not allow cleaning agents to dry
on the finish. If the vehicle has been run through an automatic car wash - in particular one of the
older installations - rewipe the recessed sections in the taillamps (designed to prevent soiling) if
necessary. No solvents (fuels, thi nners etc.) must be used. In the winter, thoroughly remove all
traces of road salt as soon as possible.
When washing the underbody, do not forget to clean the inner sides of the wheels.
Tar Stains
Quickly remove tar stains before they dry and beco me more difficult to remove. A tar remover is
recommended.
Window Cleaning
Use a window cleaning solution on all glass surfac es. An automotive glass cleaner is recommended.
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Page 105 of 122
Replacing Wiper Blade Insert
For safety reasons, remove electronic key from steering lock before replacing the wiper blade, otherwise
the motor can suddenly turn on and cause injury.
Notes:
Do not open engine hood with wiper arm folded forward.
Do not allow the wiper arm to contact the windshield glass without a wiper blade inserted. The glass may be
scratched or broken. Make certain that the wiper blade is pr operly installed. An improperly installed blade may cause
windshield damage.
Removal:
Fold wiper arm forward. Press
safety tab down (1), push wiper
blade downward (2) and remove.
Place wiper blade on firm support.
Slide (direction of arrow) the wiper
blade insert out of the retainer
claws.
Installation:
Slide (direction of arrow) wiper
blade insert into retainer claws until
tabs are engaged.
Insert wiper blade between tabs (3)
on the wiper arm, and slide into
end of wiper arm. Press safety tab
upward until it locks in place.
Headlamp Wiper Blades
Removal:
Fold wiper arm forward. Push pin
(1) and remove wiper blade.
Installation:
Place wiper blade on wiper arm
and press in pin (1).
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Page 108 of 122
Identification Labels
When ordering spare parts, please specify vehicle
identification and engine numbers.
1 Certification Label
2 Vehicle Identification No.
3 Identification Label lower edge of windshield)
4 Engine No.
C 230, rear left,
C 280, rear right,
C 43 AMG, rear right
5 Body No. and Paintwork No.
6 Emission Control Label
7 Information Label California version Vacuum line
routing for
emission control system
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Page 110 of 122
Technical Data C 230
Model C 230 (202 023)1 Rims - Tires
Engine 111 Rims (light alloy rims) 7J x 15 H 2
Mode of operation 4-stroke engine,
gasoline injection
Wheel offset 1.46 in (37 mm)
No. of cylinders
4 All season;Radial-ply tires 205/60 R 15 91 H
Bore 3.58 in (90.90 mm) Winter tires;Radial-ply tires 205/60 R 15 91 T M+S
Stroke 3.48 in (88.40 mm) Model C 230- Canada only
Total piston displacement 140.1 cu.in. (2295 cm3) Rims (steel rims) 61/2J x 15 H 2
Compression ratio 10,4:1 Wheel offset 1.46 in (37 mm)
Output acc. to SAE J 1349 148 hp/5500 rpm
(110 kW/5500 rpm)
All season;Radial-ply tires 195/65 R 15 91 H
Maximum torque acc. to SAE
J 1349
162 ft.lb./4000 rpm
(220 Nm/40OOrpm)
Winter tires;Radial-ply tires
195/65 R 15 91 T M+S
Maximum engine speed 6000 rpm Electrical System
Firing order 1-3-4-2 Generator (alternator) 14 V/90 A
Poly-V-belt 2155 mm Starter motor 12 V/1.4KW
Main Dimensions Battery 12 V/100 Ah
Overall vehicle length 177.4 in (4507 mm) Spark plugs Bosch F 9 DCO
Overall vehicle width 67.7 in (1720mm) Beru 14 F-9 DUO
Overall height 56.1 in (1424 mm)
Champion C 12 YCC
Wheel base 105.9 in (2690 mm) Electrode gap 0.032 in (0,8 mm)
Track, front 59.0 in (1499 mm) Tightening torque 15-22ft.lb. (20-30 Mm)
Track, rear 57.6 in (1464mm)
Weights See certification tag
Roof load max. 220 lb(100 kg)
Trunk load max 220 lb(100 kg)
1 The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz
dealer for the correspon-ding data of ali special bodies and special equipment,
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Page 111 of 122
Technical Data C 280
Model C 280 (202 029)1 Rims - Tires
Engine 112 Rims (light
alloy rims)
7J x 15 H 2
Mode of operation 4-stroke engine,
gasoline injection
Wheel
offset
1.46 in (37 mm)
No. of cylinders 6
Summer
tires;
Radial-ply
tires
205/60R 15 91 H
Bore 3.54 in (89.90 mm)
Winter
tires;
Radial-ply
tires
205/60 R 15 91 T M+S
Stroke 2.89 in (73.50 mm)
Rims and All season Tires ( Sport Package)
Rims (light alloy rims) 7J x 16 H 2
Wheel offset 1.46 in (37 mm)
Summer tires;
Radial-ply tires
205/55 R 16 91 H
Electrical System
Total piston displacement 170.8 cu.in. (2799 cm3) Generator
(alternator) 14 V/90 A
Compression ratio 10:1
Starter
motor
12 V/1.7KW
Output acc. to SAE J
1349
195 hp/5800 rpm
(145 kW/5800 rpm)
Battery 12 V/100 Ah
Maximum torque acc.
to SAE J 1349
195 ft.lb./3000 rpm
(265 Nm/3000rpm)
Spark
plugs
Electrode
gap
Tightening
torque
Bosch F 9 DPER
0.032 in (0,8 mm)
15-22ft.lb. (20-30 Mm)
Maximum engine speed 6000 rpm Main Dimensions
Firing order 1-4-3-6-2-5 Overall
vehicle
length
177.4 in (4507 mm)
Poly-V-belt 2390 mm
Overall
vehicle
width
67.7 in (1720mm)
Weights: See certification tag
Overall
height
56.1 in (1424 mm)
Roof load max. 220 lb(100 kg) Wheel
base
105.9 in (2690 mm)
Trunk load max. 220 lb(100 kg) Track,
front
59.0 in (1499 mm)
Track, rear57.6 in (1464mm)
1 The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz dealer
for the correspon-ding data of ali special bodies and special equipment,
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Page 112 of 122
Technical Data C 43 AMG
Model C 43 AMG (202 033)1 Rims and All season Tires
Engine 113 Rims2
Front axle
AMG light
alloy rims
Wheel
offset
71/2J x 17 H 2
1.38 in (35 mm)
Mode of operation 4-stroke engine,
gasoline injection
Rear axle
AMG light
alloy rims
Wheel
offset
8
1/2J x 17 H 2
1.18 in (30 mm)
No. of cylinders 8
Radial-ply
tires
Front axle
Rear axe
225/45 ZR 173
245/40 ZR 173
Bore 3.54 in 89.90 mm)
Rims and
Winter
Tires
Stroke
3.31 in (84.00 mm)
Rims2
AMG light alloy rims 71/2J x 17 H 2
Wheel offset 1.38 in (35 mm)
Radial-ply tires
or
215/45 R 17 H M + S
225/45 R 17 H M + S 3
Spare Wheel
Rims2
AMG light alloy rims 71/2J x 17 H 2
Wheel offset 1.38 in (35 mm)
All season tire:
Radial-ply tire
225/45 ZR 173
Electrical System
Total piston displacement 260.0 cu.in. (4265 cm3) Generator
(alternator)14 V/150 A
Compression ratio 10:1
Starter
motor
12 V/1.7KW
Output acc. to SAE J
1349
302 hp/5850 rpm
(225 kW/5850 rpm)
Battery 12 V/100 Ah
Maximum torque acc.
to SAE J 1349
302ft.lb./3250 rpm
(410 Nm/3250rpm)
Spark
plugs
Electrode
gap
Tightening
torque
Bosch F 8 DEPER
0.032 in (0,8 mm)
15-22ft.lb. (20-30 Mm)
Maximum engine speed 6300 rpm
Main Dimensions
Firing order 1-5-4-2-6-3-7-8
Overall
vehicle
length
177.4 in (4507 mm)
Poly-V-belt 2390 mm
Overall
vehicle
width 67.7 in (1720mm)
Overall
height
56.1 in (1424 mm)
Wheel
base 105.9 in (2690 mm)
Track,
front
59.2 in (1503 mm)
Weights See certification tag Tra ck, rear 58.2 in (1478mm)
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Page 114 of 122
Fuels, Coolants, Lubricants etc. - Capacities
Vehicle components and their respective lubricants must match Therefore use only brands tested and
recommended by us. Please refer to the Factory Approv ed Service Products pamphlet, or inquire at your
authorized Mercedes-Benz dealer.
Model Capacity Fuels, coolan ts,
lubricants etc
Engine with
oil filter C 230 6.5 US qt (6.2 l)
C 280 8.5US qt 8.0 l)
C 43 AMG 7.9US qt 7.5 l)
Recommended
engine oils
Automatic transmission C 230 7.9 US qt (7.5 l)
C 280 7.9 US qt (7.5 l)
C 43 AMG 9.9 US qt (9.4 l)
Automatic
transmissio
n fluid
Rear axle C 230
C 280 1.2 US qt (1.1 l)
C 43 AMG 1.4 US qt(1.3 l)
Hypoid gear oil SAL
90, 85 W 90
Power steering approx 1.1 US qt (1.0 l)
MB Power steering
fluid
Front wheel hubs
approx. 2.1 oz (60 g) each High temperature
roller bearing grease
Accelerator
control linkage
Hydraulic fluid
Brake system approx. 0.5 US qt (0.5 I) MB Brake fluid (DOT
4)
Windshield washer
and headlamp
cleaning system
approx. 5.3 US qt (5.0 I)
MB Windshield
washe
r
concentrate "S"
1
Cooling system C 220 approx. 10.0 US qt (9.5 I
C 280
C 36 AMG
approx. 10.6 US qt 10.0 I)
approx. 11.8 US qt (11.2 I
MB
Anticorrosion/antifreez
Fuel tank including
a reserve of
approx. 16.4 US gal (62.0 I)
approx. 2.1 US gal (8.0 I)
Premium unleaded
gasoline:
Posted O
c
tane 91
(Avg. of 96 RON/86
MON)
Air conditioner system
R-134a refrigerant
and special
lubricant (Never R-12)
Use MB Windshield Washer Concentrate "S" and water for temperatures above freezing or MB Windshield Washer
Con c
entrate "S" and commercially available premixed windsh ield washer solvent/antifreeze for temperatures below
freezing. Follow suggested mixing ratios, see Windshield/Headlamp Washer System in Index.
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Page 115 of 122
Engine Oils
Engine oils are specifically tested for their suitability in our engines. Therefore, use only engine oils recommended by
Mercedes-Benz. Information on recommended brands is av ailable at your authorized Mercedes-Benz dealer. Please
follow service Booklet recommendations for scheduled oil ch anges. Failure to do so could result in engine damage
not covered by the Mercedes-Benz Limited Warranty.
Engine Oil Additives
Do not blend oil additives with engine oil. They may be harmful to the engine operation. Damage or malfunctions
resulting from blending oil additives are not covered by the Mercedes-Benz Limited Warranty.
Air Conditioner Refrigerant
R-134a (HFC) refrigerant and special PAG lubricating oil is used in the air conditioner system. Never use R-12 (CFC)
or mineral based lubricating oil, otherwise damage to the system will occur.
Brake Fluid
During vehicle operation, the boiling poin t of the brake fluid is continuously reduced through the absorption of
moisture from the atmosphere. Under extremely hard operati ng conditions, this moisture content can lead to the
formation of bubbles in the system thus reducing the syste m's efficiency. The brake fluid must therefore be replaced
every two years, preferably in the spring. It is recomm ended to use only brake fluid approved by Mercedes- Benz.
Your authorized Mercedes Benz dealer will provide you with additional information.
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