fuel cap MERCEDES-BENZ C240 2002 W203 Owner's Manual

6 Contents
Vehicle careCleaning and care
of the vehicle .............................366
Power washer ..............................367
Tar stains .....................................367
Paintwork, painted body
components .................................367
Engine cleaning ..........................368
Vehicle washing .........................368
Ornamental moldings ................369
Headlamps, taillamps,
turn signal lenses ......................369
Window cleaning ........................369
Wiper blade .................................369
Light alloy wheels ......................370
Instrument cluster .....................370
Steering wheel and
gear selector lever ......................370
Cup holder ...................................370
Seat belts ..................................... 371
Headliner and
shelf below rear window ........... 371
Leather upholstery ..................... 371Hard plastic trim items ..............371
Plastic and rubber parts ............371
Technical dataSpare parts service ........................374
Warranty coverage .........................374
Identification labels ...................... 375
Layout of poly-V-belt drive ............376
Technical data ................................ 377
Fuels, coolants, lubricants etc. -
capacities ................................... 381
Engine oils ...................................... 383
Engine oil additives ...................... 383
Air conditioner refrigerant .......... 383
Brake fluid ...................................... 383
Premium unleaded gasoline ........ 384
Fuel requirements ........................ 384
Gasoline additives ......................... 385
Coolants .......................................... 385
Consumer information ................. 387
Uniform tire quality grading ....... 387
IndexIndex ................................................389
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99 Instrument cluster
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index 1Knob for instrument cluster illumination,
seepage100
Reset knob for trip odometer, see page 101 and
individual settings, see page 121
2Tachometer
3Antilock brake system (ABS) malfunction indicator
lamp, see page 291
4Brake fluid low or parking brake engaged,
seepage298
5Speedometer
6Left turn signal indicator lamp, see combination
switch on page 148
7Electronic stability program (ESP) warning lamp,
system is adjusting to road conditions, see page 292
8Indicator lamp without function. It illuminates with
the electronic key in starter switch position 2. It
should go out when the engine is running.
9CHECK ENGINE malfunction indicator lamp,
seepage286
10High beam headlamp indicator,
seeexterior lamp switch, page143, and
combination switch, see page 14811Indicator lamp without function. It illuminates with
the electronic key in starter switch position 2. It
should go out when the engine is running.
12Multifunction display, see page 102.
Malfunction and warning messages in the
multifunction display, see page 293
13Trip odometer, see page 101 and 106
14Main odometer, see page 106
15Display for program mode and gear range
indicators, see page 254
16Malfunction/warning message memory,
seepage119
17Outside temperature indicator, see page 101
18Digital clock, see individual settings on page 121
19Right turn signal indicator lamp, see combination
switch on page 148
20Fasten seat belts, see page 292
21Supplemental restraint system (SRS) malfunction
indicator lamp, see page 289
22Fuel gauge with reserve and fuel cap placement
warning lamp, see page 290
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282 What you should know at the gas station
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
What you should know at the gas station
Fuel supplyOpen flap by pushing near front (arrow). Turn fuel cap
to the left and hold on to it until possible pressure in
tank has been released, then remove cap. Failure to
remove slowly could result in personal injury.
See page 360 for manual release of fuel filler flap.
Fuel
To prevent fuel vapors from escaping into open air, fully
insert filler nozzle unit.
Only fill fuel tank until the filler nozzle unit cuts out
– do not top up or overfill.
Leaving the engine running and the fuel cap open can
cause the “CHECK ENGINE” lamp to illuminate, see
page 286 for notes on the “CHECK ENGINE” lamp.
Wa r n i n g !
Gasoline is highly flammable and poisonous. It
burns violently and can cause serious injury.
Whenever you are around gasoline, avoid inhaling
fumes and skin contact, extinguish all smoking
materials. Never allow sparks, flame or smoking
materials near gasoline!
Wa r n i n g !
Overfilling of fuel tank may result in creating
pressure in the system which could cause a gas
discharge such as the gas spraying back out upon
removing the filler nozzle which could cause
personal injury.
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283 What you should know at the gas station
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Fuel tank capacity approximately 16.4 US gal (62.0 l).
This includes approximately 2.1 US gal (8.0 l) reserve.
Use premium unleaded gasoline:
Posted Octane Index 91 (Average of 96 RON / 86 MON).
Engine oil
Checking oil level, see instructions on page 141
and 321.
Recommended engine oils, see Approved Service
Products sheet.
Coolant
For normal replenishing, use water (potable water
quality). For further information refer to page 322.
Tire pressure
For tire pressure, refer to tire pressure label inside the
fuel filler flap. See page 341 for further details.Spark plugs
Approved spark plugs, refer to “Technical Data”.
Air conditioner
R-134a refrigerant and special PAG lubricant, refer to
“Technical Data”.
Bulbs
High and low beams: H7 (55 W),
low beam: Xenon (optional)
fog lamps: H B4 (55 W),
turn signal lamps,
front: 1156 NA (26.9 / 5 W/32/4 cp),
parking and standing lamps, front: W 5W (5 W)
side marker lamps, front: 5 W / 4 cp,
turn signal lamps, rear: PY 21 W bulb (yellow),
stop lamps: P 21 W/32 cp bulb,
rear fog lamp, driver’s side: P 21 W/32 cp bulb,
tail, parking, standing and
side marker lamp: R 5 W / 4 cp,
backup lamps: P 21 W / 32 cp,
license plate lamps: 5 W / 4 cp
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286 Malfunction and indicator lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Malfunction and indicator lamps
in the instrument cluster
General information:
If a bulb in the instrument cluster fails to light up
during the bulb self-check when turning the electronic
key in steering lock to position 2, have it checked and
replaced if necessary.
Emission control
Certain systems of the engine serve to keep the toxic
components of the exhaust gases within permissible
limits required by law.
These systems, of course, will function properly only
when maintained strictly according to factory
specifications. Any adjustments on the engine should,
therefore, be carried out only by authorized
Mercedes-Benz Center qualified technicians. Engine
adjustments should not be altered in any way. Moreover,
the specified service jobs must be carried out regularly
according to Mercedes-Benz servicing requirements.
For details refer to the Service Booklet.On-board diagnostic system
Check engine malfunction indicator lamp
Engine malfunction indicator lamp. If the
“CHECK ENGINE” malfunction indicator
lamp comes on when the engine is running,
it indicates a malfunction of the fuel management
system, emission control system, systems which impact
emissions, or the fuel cap is not closed tight (check the
fuel cap). If the “CHECK ENGINE” lamp is illuminated
continuously and the vehicle is driving normally, you
Wa r n i n g !
Inhalation of exhaust gas is hazardous to your
health. All exhaust gas contains carbon monoxide,
and inhaling it can cause unconsciousness and
lead to death. Do not run the engine in confined areas (such as a
garage) which are not properly ventilated. If you
think that exhaust gas fumes are entering the
vehicle while driving, have the cause determined
and corrected immediately. If you must drive under
these conditions, drive only with at least one
window fully open.
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373 Contents - Technical data
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Technical dataSpare parts service ........................ 374
Warranty coverage ......................... 374
Identification labels .......................375
Layout of poly-V-belt drive ............ 376
Technical data ................................377
Fuels, coolants, lubricants etc. -
capacities ................................... 381
Engine oils ......................................383Engine oil additives ...................... 383
Air conditioner refrigerant .......... 383
Brake fluid ...................................... 383
Premium unleaded gasoline ........ 384
Fuel requirements ........................ 384
Gasoline additives ......................... 385
Coolants .......................................... 385
Consumer information ................. 387
Uniform tire quality grading ....... 387
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381 Fuels, coolants, lubricants etc. - capacities
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index Fuels, coolants, lubricants etc. - capacities
Vehicle components and their respective lubricants must match. Therefore use only brands tested and recommended
by us. Please refer to the Factory Approved Service Products pamphlet, or inquire at your Mercedes-Benz Center.
Capacity Fuels, coolants, lubricants etc.
Engine with oil filter 8.5 US qt (8.0 l) Recommended engine oils
Automatic
transmission8.5 US qt (8.0 l) Automatic transmission fluid
Rear axle 1.2 US qt (1.1 l) Hypoid gear oil SAE 85 W 90
Power steering approx. 1.1 US qt (1.0 l) MB Power steering fluid
Front wheel hubs approx. 2.1 oz (60 g) each High temperature roller bearing grease
Brake system approx. 0.5 US qt (0.5 l) MB Brake fluid (DOT 4+)
Cooling system approx. 6.8 US qt (6.4 l)
C 32 AMG only: approx. 15.3 US qt (14.5 l)MB Anticorrosion / antifreeze
Fuel tank
including a reserve of16.4 US gal (62.0 l)
2.1 US gal (8.0 l)Premium unleaded gasoline: Posted Octane 91
(Avg. of 96 RON / 86 MON)
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382 Fuels, coolants, lubricants etc. - capacities
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Air conditioner system R-134a refrigerant and special PAG lubricant
(Never R-12)
Windshield washer and
headlamp cleaning
systemVehicles without headlamp cleaning
system:
Capacity approx. 3.2 US qt (3.0 l)
Vehicles with headlamp cleaning system:
Capacity approx. 6.4 US qt (6.0 l)MB Windshield washer concentrate
1
1 Use MB Windshield Washer Concentrate “S” and water for temperatures above freezing or MB Windshield Washer Concentrate “S” and
commercially available premixed windshield washer solvent / antifreeze for temperatures below freezing. Follow suggested mixing ratios, see
page 324.
Capacity Fuels, coolants, lubricants etc.
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383 Fuels, coolants, lubricants etc. - capacities
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index Engine oils
Engine oils are specifically tested for their suitability in
our engines. Therefore, use only engine oils
recommended by Mercedes-Benz. Information on
recommended brands is available at your authorized
Mercedes-Benz Center.
Please follow Service Booklet recommendations for
scheduled oil changes. Failure to do so could result in
engine damage not covered by the Mercedes-Benz
Limited Warranty.
Engine oil additives
Do not blend oil additives with engine oil. They may be
harmful to the engine operation.
Damage or malfunctions resulting from blending oil
additives are not covered by the Mercedes-Benz Limited
Warranty.Air conditioner refrigerant
R-134a (HFC) refrigerant and special PAG lubricating oil
is used in the air conditioner system.
Never use R-12 (CFC) or mineral-based lubricating oil,
otherwise damage to the system will occur.
Brake fluid
During vehicle operation, the boiling point of the brake
fluid is continuously reduced through the absorption of
moisture from the atmosphere. Under extremely hard
operating conditions, this moisture content can lead to
the formation of bubbles in the system thus reducing
the system’s efficiency.
The brake fluid must therefore be replaced every two
years, preferably in the spring.
It is recommended to use only brake fluid approved by
Mercedes-Benz. Your authorized Mercedes-Benz
Center will provide you with additional information.
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384 Fuels, coolants, lubricants etc. - capacities
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Premium unleaded gasoline
Caution!
To maintain the engine’s durability and performance,
premium unleaded gasoline must be used. If premium
unleaded is not available and low octane fuel is used,
follow these precautions:
•have the fuel tank filled only partially with unleaded
regular and fill up with premium unleaded as soon
as possible,
•avoid full throttle driving and abrupt acceleration,
•do not exceed an engine speed of 3000 rpm, if the
vehicle is loaded with a light load such as two
persons and no luggage,
•do not exceed
2/3 of maximum accelerator pedal
position, if the vehicle is fully loaded or operating in
mountainous terrain.Fuel requirements
Use only Premium unleaded meeting ASTM
standard D 439:
The octane number (posted at the pump) must be
91 min. It is an average of both the Research (R) octane
number and the Motor (M) octane number: (R+M) / 2).
This is also known as ANTI-KNOCK INDEX.
Unleaded gasoline containing oxygenates such as
Ethanol, IPA, IBA and TBA can be used provided the
ratio of any one of these oxygenates to gasoline does not
exceed 10%, MTBE not to exceed 15%.
The ratio of Methanol to gasoline must not exceed 3%
plus additional cosolvents.
Using mixtures of Ethanol and Methanol is not allowed.
Gasohol, which contains 10% Ethanol and 90% unleaded
gasoline, can be used.
These blends must also meet all other fuel requirements
such as resistance to spark knock, boiling range, vapor
pressure etc.
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