MERCEDES-BENZ C240 4MATIC 2004 W203 Owner's Manual

311 Practical hints
Replacing bulbs
Rear lamps Notes on bulb replacement


12 volt bulbs of the same type and
with the specified watt rating.


Switch lights off before changing a bulb
to prevent short circuits.


Always use a clean lint-free cloth when
handling bulbs.


Your hands should be dry and free of oil
and grease.


If the newly installed bulb does not
come on, visit an authorized
Mercedes-Benz Center.


Have the LEDs and bulbs for the
following lamps replaced by an
authorized Mercedes-Benz Center:

Additional turn signals in the
exterior rear view mirrors


High mounted brake lamp


Xenon lamps


Front fog lamps
Lamp
Type
7
High mounted brake
lamp
LED
8
Brake lamp
P21W
9
Turn signal lamp
PY 21 W
a
Backup lamp
P21W
b
Tail, parking,
standing and side
marker lamp
P21/5W
c
License plate lamps
C5W
d
Rear fog lamp,
driver’s side
P21/4W
Warning!
G
Keep bulbs out of reach of children.
Bulbs and bulb sockets can be very hot.
Allow the lamp to cool down before
changing a bulb.
Halogen lamps contain pressurized gas.
A bulb can explode if you

touch or move it when hot


drop the bulb


scratch the bulb
Wear eye and hand protection.
Because of high voltage in Xenon lamps, it is
dangerous to replace the bulb or repair the
lamp and its components. We recommend
that you have such work done by a qualified
technician.

312 Practical hintsReplacing bulbsReplacing bulbs for front lamps
Halogen headlamps
1Bulb socket for turn signal lamp
2Headlamp cover for high beam head-
lamp, parking and standing lamp
3Headlamp cover for low beam head-
lamp4Low beam headlamp bulb
5High beam headlamp bulb
6Bulb socket for parking and standing
lamp bulb
Low and high beam bulb

Switch off the lights.

Open the hood (
page 252).

Press the clamp and remove headlamp
cover2 or3.

Pull electrical connector off.

Unclip the retainer springs and take out
the bulb.

Insert the new bulb so that the base
locates in the recess on the holder.

Clip the retainer springs and plug the
connector onto the bulb.

Align headlamp cover2 or3 and
click into place.
Front turn signal lamp bulb

Switch off the lights.

Open the hood (
page 252).

Twist bulb socket1 counterclockwise
and pull out.

Push bulb into socket, turn counter-
clockwise and remove.

Insert new bulb in socket, push in and
twist clockwise.

Reinsert bulb socket in lamp and twist
clockwise.

313 Practical hints
Replacing bulbs
Parking and standing lamp bulb
Switch off the lights.

Open the hood (
page 252).

Press the clamp and remove headlamp
cover2.

Pull out bulb socket6 with the bulb.

Pull the bulb out of bulb socket.

Insert a new bulb in the socket.

Reinstall bulb socket.

Align headlamp cover2 and click into
place.Bi-Xenon* headlamps
1Bulb socket for turn signal lamp
2Headlamp cover for high beam flasher,
parking and standing lamp
3Cover for Bi-Xenon lamp4High beam flasher bulb
5Bayonet socket for high beam flasher
bulb
6Bulb socket for parking and standing
lamp bulb
High beam bulb

Switch off the lights.

Open the hood (
page 252).

Press the clamp and remove lamp
cover2.

Pull electrical connector4 off.
Warning!
G
Do not remove the cover3 for the
Bi-Xenon headlamp. Because of high voltage
in Bi-Xenon lamps, it is dangerous to replace
the bulb or repair the lamp and its compo-
nents. We recommend that you have such
work done by a qualified technician.


314 Practical hintsReplacing bulbs
Twist bayonet socket5 counterclock-
wise to the stop (do not remove).

Pull the bulb out of the socket.

Insert the new bulb so that the base
locates in the recess in bayonet
socket5.

Twist bayonet socket clockwise until
you hear it snap into place.

Plug the connector onto the bulb.

Align lamp cover2 and click into
place.
Front turn signal lamp bulb

Switch off the lights.

Open the hood (
page 252).

Twist bulb socket1 counterclockwise
and pull out.

Push bulb into socket, turn counter-
clockwise and remove.

Insert new bulb in socket, push in and
twist clockwise.

Reinsert bulb socket in lamp and twist
clockwise.
Parking and standing lamp bulb

Switch off the lights.

Open the hood (
page 252).

Press the clamp and remove headlamp
cover2.

Pull out bulb socket6 with the bulb.

Pull the bulb out of bulb socket.

Insert a new bulb in the socket.

Reinstall bulb socket.

Align headlamp cover2 and click into
place.
Side marker lamp bulb
Switch off the lights.

Carefully slide lamp towards rear.

Remove front end first.

Twist bulb socket counterclockwise
and pull out.

Pull bulb out of the bulb socket.

Insert new bulb in socket.

Reinstall bulb socket, push in and twist
clockwise.

To reinstall lamp, set rear end in
bumper and let front end snap into
place.


315 Practical hints
Replacing bulbs
Replacing bulbs for rear lamps
Tail lamp assemblies
Switch off lights.

Open trunk lid.
1Locking lever

Fold trim to the side.

Turn locking lever1 to vertical
position and remove bulb carrier.2Rear fog lamp, driver’s side
3Back up lamp
4Stop lamp
5Turn signal lamp
6Tail, parking, standing and side marker
lamp

Gently push bulb into socket, turn
counterclockwise and pull out.

Insert new bulb and turn clockwise.

Reinstall bulb socket.

Reinstall bulb holder and close trim
panel.License plate lamp
1Screw

Switch off the lights.

Loosen both screws1 and remove
lamp.

Replace the tubular lamp and reinstall
lamp.

Retighten the screws.

316 Practical hintsReplacing wiper blades
Replacing wiper bladesRemoving wiper blades
Fold the wiper arm forward.
1Lock
2Unlock

Pull the tab in direction of arrow2 and
remove windshield wiper.
Installing wiper blades
Slide the wiper blade into the cutout on
the wiper arm.

Slide the tab back in the direction of
arrow1 until it audibly engages.

Fold the wiper arm backward to rest on
the windshield. Make sure you hold on
to the wiper when folding the wiper arm
back.
Warning!
G
For safety reasons, remove SmartKey from
starter switch before replacing a wiper
blade. Otherwise the motor could suddenly
turn on and cause injury.
!Never open the hood when the wiper
arms are folded forward.
Hold on to the wiper when folding the
wiper arm back. If released, the force
of the impact from the tensioning
spring could crack the windshield.
Do not allow the wiper arms to contact
the windshield glass without a wiper
blade inserted.
Make certain that the wiper blades are
properly installed. Improperly installed
wiper blades may cause windshield
damage.
For your convenience, we recommend
that you have this work carried out by
an authorized Mercedes-Benz Center.

317 Practical hints
Flat tire
Flat tire
Preparing the vehicle
Park the vehicle as far as possible from
moving traffic on a hard surface.

Turn on the hazard warning flashers.

Engage the steering wheel lock in the
straight ahead position and set the
parking brake.

Move the gear selector lever toP
(manual transmission to first or reverse
gear).

Have any passenger exit the vehicle at
a safe distance from the roadway.
Mounting the Minispare wheel
In the case of a flat tire, you may
temporarily use the Minispare wheel when
observing the following restrictions:

Do not exceed vehicle speed of 50 mph
(80 km/h).


Drive to the nearest tire repair facility
to have the flat tire repaired or
replaced as appropriate.


Do not operate vehicle with more than
one spare wheel mounted.Preparing the vehicle
Prepare the vehicle as described on
(
page 317).

Take the wheel wrench and the jack
out of the vehicle tool kit storage well
casing underneath the trunk floor
(page 300).

Take the Minispare wheel and wheel
bolts out of the storage compartment
underneath the trunk floor
(page 302).
Lifting the vehicle

Prevent the vehicle from rolling away
by blocking wheels with wheel chocks
(not included) or other sizable objects.
When changing wheel on a level surface:

Place one chock in front of and one
behind the wheel that is diagonally
opposite to the wheel being changed.
When changing wheel on a hill:

Place chocks on the downhill side
blocking both wheels of the other axle.
Warning!
G
The dimensions of the Minispare wheel are
different from those of the road wheels. As
a result, the vehicle handling characteristics
change when driving with a Minispare wheel
mounted.
The spare wheel should only be used
temporarily, and replaced with a regular
road wheel as quick as possible.

318 Practical hintsFlat tire
Wheel cover on vehicles with steel rims
(Canada only)
On wheel to be changed, remove wheel
cover by reaching into two openings of
the wheel cover and pulling away from
the wheel.

On wheel to be changed, loosen but do
not yet remove the wheel bolts
(approximately one full turn with
wrench).
Warning!
G
The jack is designed exclusively for jacking
up the vehicle at the jack take-up brackets
built into both sides of the vehicle. To help
avoid personal injury, use the jack only to lift
the vehicle during a wheel change. Never
get beneath the vehicle while it is supported
by the jack. Keep hands and feet away from
the area under the lifted vehicle. Always
firmly set parking brake and block wheels
before raising vehicle with jack.
Do not disengage parking brake while the
vehicle is raised. Be certain that the jack is
always vertical (plumb line) when in use,
especially on hills. Always try to use the jack
on level surface. Make sure the jack arm is
fully seated in the jack take-up bracket. Al-
ways lower the vehicle onto sufficient ca-
pacity jackstands before working under the
vehicle.

319 Practical hints
Flat tire
The jack take-up brackets are located
directly behind the front wheel housings
and in front of the rear wheel housings.
1Jack
2Take-up bracket
Place jack1 on firm ground.

Position jack1 under take-up
bracket2 so that it is always vertical
(plumb-line) as seen from the side,
even if the vehicle is parked on an
incline.

Jack up the vehicle until the wheel is a
maximum of 1.2 in (3 cm) from the
ground. Never start engine while
vehicle is raised.Removing the wheel
1Alignment bolt

Unscrew upper-most wheel bolt and
remove.

Replace this wheel bolt with alignment
bolt1 supplied in the tool kit.

Remove the remaining bolts.

Remove the wheel.
Warning!
G
The jack is intended only for lifting the
vehicle briefly for wheel changes. It is not
suited for performing maintenance work
under the vehicle.

Never start the engine when the vehicle
is raised.


Never lie down under the raised vehicle.
!Do not place wheel bolts in sand or dirt.
This could result in damage to the bolts
and wheel hub threads.

320 Practical hintsFlat tireMounting the new wheel
1Wheel bolt for light alloy rims
2Wheel bolt for Minispare wheel or other
steel rims (located in trunk with spare
wheel)

Clean contact surfaces of wheel and
wheel hub.

Guide Minispare wheel onto the
alignment bolt and push it on.

Insert wheel bolts and tighten them
slightly.
!Wheel bolts2 must be used when
mounting the Minispare wheel or other
steel rims. The use of any wheel bolts
other than wheel bolts2 for the
Minispare wheel or other steel rims will
physically damage the vehicle’s
brakes.
!To avoid paint damage, place wheel flat
against hub and hold it there while
installing first wheel bolt.Warning!
G
Always replace wheel bolts that are
damaged or rusted.
Never apply oil or grease to wheel bolts.
Damaged wheel hub threads should be
repaired immediately. Do not continue to
drive under these circumstances! Contact
an authorized Mercedes-Benz Center or call
Roadside Assistance.
Incorrect wheel bolts or improperly tight-
ened wheel bolts can cause the wheel to
come off. This could cause an accident.
Make sure to use the correct mounting
bolts.