Engine technical data MERCEDES-BENZ C320 2003 W203 Owner's Manual

Contents
Practical hints................................ 255
What to do if … .................................. 256
Lamps in instrument cluster ........ 256
Lamp in center console................ 260
Messages in the display ............... 261
Where will I find ...? ........................... 279
First aid kit ................................... 279
Vehicle tool kit ............................. 279
Spare wheel ................................. 281
Unlocking/locking in an emergency .. 285
Unlocking the vehicle ................... 285
Locking the vehicle ...................... 286
Changing batteries ....................... 286
Fuel filler flap ............................... 287
Manually unlocking the
transmission selector lever .......... 288
Opening/closing in an emergency..... 289
Sliding/pop-up roof* ................... 289
Replacing bulbs ................................. 290
Bulbs ............................................ 290
Replacing bulbs for front lamps ... 292
Side marker lamp bulb ................. 294
Replacing bulbs for rear lamps..... 295Replacing wiper blades....................... 296
Removing ...................................... 296
Installing ....................................... 296
Flat tire ............................................... 297
Preparing the vehicle .................... 297
Mounting the spare wheel ............ 297
Battery................................................ 303
Disconnecting the battery............. 304
Removing the battery.................... 304
Charging and reinstalling
the battery .................................... 304
Reconnecting the battery.............. 305
Jump starting ...................................... 306
Towing the vehicle .............................. 308
Installing towing eye bolt .............. 311
Fuses .................................................. 312
Fuse box in passenger
compartment ................................ 312
Fuse box in engine
compartment ................................ 312
Auxiliary fuse box in trunk............. 313
Technical data.................................. 315
Spare parts service ............................ 316
Warranty coverage ............................. 317
Loss of Service and Warranty
Information Booklet ...................... 317
Identification labels ............................ 318
Layout of poly-V-belt drive.................. 319
C 230 Kompressor Sport .............. 319
C 240 / C 320 (all models)........... 319
C 32 AMG ..................................... 319
Engine ................................................ 320
Rims and Tires.................................... 322
Same size tires ............................. 323
Mixed size tires ............................. 324
Spare wheel .................................. 325
Electrical system ................................ 326
Main dimensions ................................ 327
Weights .............................................. 328

16 IntroductionOperating safety
Operating safety
Proper use of the vehicle
Proper use of the vehicle requires that you
are familiar with the following information
and rules:

the safety precautions in this manual


the “Technical data” section in this
manual


traffic rules and regulations


motor vehicle laws and safety stan-
dards
Warning!
G
Work improperly carried out on electronic
components and associated software could
cause them to cease functioning. Because
the vehicle’s electronic components are in-
terconnected, any modification made may
produce an undesired effect on other sys-
tems.
Electronic system malfunctions could seri-
ously impair the operating safety of your ve-
hicle.
Ensure that any repairs or modifications to
electronic components are carried out by an
authorized Mercedes-Benz Center.
Other improper work or modifications on the
vehicle could also have a negative impact on
the operating safety of the vehicle.
Some safety systems only function while the
engine is running. You should therefore nev-
er turn off the engine while driving.

234 OperationAt the gas station
Check regularly and before a long trip
1Coolant level
More information on the coolant level
can be found in the “Operation” section
(
page 238).
2Brake fluid (fuse box cover removed)
More information on brake fluid can be
found in the “Technical data” section
(page 332).
Removing fuse box cover
(page 312).
3Windshield washer and headlamp
cleaning system*
For more information on refilling the
reservoir, see the “Operation” section
(page 241).Engine oil level
More information on engine oil can be
found in the “Operation” section
(
page 236).
Opening hood (
page 235).
Coolant
For normal replenishing, use water (pota-
ble water quality). More information on
coolant can be found in the “Operation”
section (
page 238).
Vehicle lighting
Check function and cleanliness. For more
information on replacing light bulbs, see
the “Practical hints” section (
page 290).
Exterior lamp switch (
page 101).
Tire inflation pressure
More information on tire inflation pressure
can be found in the “Operation” section
(
page 243).
iUse only premium unleaded gasoline
with a minimum Posted Octane Rating
of 91 (average of 96 RON / 86 MON).
Information on gasoline quality can
normally be found on the fuel pump.
More information on gasoline can be
found in the Factory Approved Service
Products pamphlet.
Flexible Fuel Vehicles (MY 2003
Mercedes-Benz C 320 models, except
those equipped with manual transmis-
sion or 4MATIC*):
More information on Flexible Fuel Vehi-
cles can be found in the “Technical da-
ta” section (
page 334).
iLeaving the engine running and the fuel
cap open can cause the
?
lamp to
illuminate.
See also “Practical hints” section
(
page 259).

238 OperationEngine compartmentOther display messages
If there is excessive engine oil with the en-
gine at normal operating temperature, the
following message will appear: ENGINE OIL LEVEL-REDUCE OIL LEVEL
Have excess oil siphoned.
If the key is not turned to position2 in the
starter switch:
FOR ENGINE OIL LEVEL IGNITION ON
PLEASE!
Switch on the ignition.
If you see the message:
OBSERVE WAITING PERIOD
Wait five minutes before repeating
check procedure.
If you see the message:
ENGINE OIL LEVEL-NOT WHEN ENGINE ON
!

Turn off the engine. If engine is at nor-
mal operating temperature, wait five
minutes before checking oil. If the en-
gine is not yet at normal operating tem-
perature, you must wait 30 minutes
before checking oil.If a proper oil level check cannot be per-
formed, the following message will appear:
MEASURING NOT POSSIBLE
Repeat the engine oil level check after
a short while.
See “Practical hints” (
page 270) if an en-
gine oil level indicator appears on the dis-
play when the engine is running.
More information on engine oil can be
found in the “Technical data” section
(
page 332).
Transmission fluid level
The transmission fluid level does not need
to be checked. If you notice transmission
fluid loss or gear shifting malfunctions,
have an authorized Mercedes-Benz Center
check the transmission.Coolant level
The engine coolant is a mixture of water
and anticorrosion/antifreeze. To check
the coolant level, the vehicle must be
parked on level ground and the engine
must be cool.
The coolant expansion tank is located on
the passenger side of the engine compart-
ment.

239 Operation
Engine compartment
1Coolant expansion tank
Using a rag, turn the cap slowly approx-
imately one half turn to the left to re-
lease any excess pressure.

Continue turning the cap to the left and
remove it.The coolant level is correct if the level


for cold coolant: reaches the black
top part of the reservoir


for warm coolant: is approx. 0.6 in
(1.5 cm) higher

Add coolant as required.

Replace and tighten cap.
More information on coolant can be found
in the “Technical data” section
(
page 336).
Warning!
G
In order to avoid any possibly serious burns:

Use extreme caution when opening the
hood if there are any signs of steam or
coolant leaking from the cooling system,
or if the coolant temperature gauge indi-
cates that the coolant is overheated.


Do not remove pressure cap on coolant
reservoir if engine temperature is
above 194°F (90°C). Allow engine to
cool down before removing cap. The
coolant reservoir contains hot fluid and
is under pressure.


Using a rag, slowly open the cap approx-
imately
1/2 turn to relieve excess pres-
sure. If opened immediately, scalding
hot fluid and steam will be blown out un-
der pressure.


Do not spill antifreeze on hot engine
parts. Antifreeze contains ethylene gly-
col which may burn if it comes into con-
tact with hot engine parts.

241 Operation
Engine compartment
Windshield washer system and headlamp cleaning* system
Fluid for the windshield washer system and
the headlamp cleaning system is supplied
from the windshield washer reservoir. It
has a capacity of

Vehicles without headlamp cleaning
system: approx. 3.2 US qt. (3.0 l).


Vehicles with headlamp cleaning
system*: approx. 6.4 US qt. (6.0 l).
During all seasons, add MB Windshield
Washer Concentrate “S” to water. Premix
the windshield washer fluid in a suitable
container.

Refill the reservoir with MB Windshield
Washer Concentrate and water (or
commercially available premixed wind-
shield washer solvent / antifreeze, de-
pending on ambient temperatures).Always use washer solvent/antifreeze
where temperatures may fall below
freezing. Failure to do so could result in
damage to the washer system/reser-
voir.
More information can be found in the
“Technical data” section (
page 338).1Washer fluid reservoir
Warning!
G
Washer solvent / antifreeze is highly flam-
mable. Do not spill washer solvent /
antifreeze on hot engine parts, because it
may ignite. You could be seriously burned.
!Only use washer fluid which is suitable
for plastic lenses. Improper washer flu-
id can damage the plastic lenses of the
headlamps.

315 Technical data
Spare parts service
Warranty coverage
Identification labels
Layout of poly-V-belt drive
Engine
Rims and Tires
Electrical system
Main dimensions
Weights
Fuels, coolants, lubricants etc.
Consumer information

318 Technical dataIdentification labels
Identification labels1Certification label2Vehicle Identification Number (VIN)3Information label, California version
Vacuum line routing for emission con-
trol system
4Engine number (engraved on engine)
5VIN, visible (lower edge of windshield)
6Emission control label
When ordering spare parts, please specify
vehicle identification and engine numbers.

320 Technical dataEngine
EngineModel
C 230 Kompressor Sport (203.040)
1
1The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Center for the corresponding data of all special bodies and
special equipment.
C 240 (203.061)
1
C 240 4MATIC (203.081)
1
Engine
271
112
Mode of operation
4-stroke engine, gasoline injection
4-stroke engine, gasoline injection
No. of cylinders
4
6
Bore
3.23 in (82.00 mm)
3.54 in (89.90 mm)
Stroke
3.35 in (85.00 mm)
2.68 in (68.20 mm)
Total piston displacement
109.6 cu.in. (1 796 cm
3)
158.5cu.in. (2597cm
3)
Compression ratio
8.5:1
10.5:1
Output acc. to SAE J 1349
189 hp / 5 800 rpm
(141 kW / 5 800 rpm)
167 hp / 6 000 rpm
(125 kW / 6 000 rpm)
Maximum torque
acc. to SAE J 1349
192ft.lb/3500rpm
(260 Nm / 3 500 rpm)
177 ft.lb / 4 500 rpm
(240 Nm / 4 500 rpm)
Maximum engine speed
6000 rpm
6 200 rpm
Firing order
1-3-4-2
1-4-3-6-2-5
Poly-V-belt
7ft 11in (2420mm)
7 ft 10 in (2 390 mm)

321 Technical data
Engine
Model
C 320 (203.064)
1
C 320 4MATIC (203.084)
1
C 320 Sport (203.064)
1
C 320 4MATIC Sport (203.084)
1
C 32 AMG (203.065)
1
Engine
112
112
Mode of operation
4-stroke engine, gasoline injection
4-stroke engine, gasoline injection
No. of cylinders
6
6
Bore
3.54 in (89.90 mm)
3.54 in (89.90 mm)
Stroke
3.31 in (84.00 mm)
3.31 in (84.00 mm)
Total piston displacement
195.2cu.in. (3199cm
3)
195.2 cu.in. (3 199 cm
3)
Compression ratio
10:1
9:1
Output acc. to SAE J 1349
214 hp / 5 700 rpm
(160 kW / 5 700 rpm)
348 hp / 6 100 rpm
(260 kW / 6 100 rpm)
Maximum torque
acc. to SAE J 1349
229 ft.lb / 3 000 rpm
(310 Nm / 3 000 rpm)
333ft.lb/4400rpm
(450 Nm / 4 400 rpm)
Maximum engine speed
6000 rpm
6200 rpm
Firing order
1-4-3-6-2-5
1-4-3-6-2-5
Poly-V-belt
7ft 10in (2390mm)
9ft 6in (2902mm)
1The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Center for the corresponding data of all special bodies and
special equipment.