service MERCEDES-BENZ E430 2002 W210 Service Manual

268 Tires, Wheels
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
Wheels
Replace rims or tires with the same designation,
manufacturer and type as shown on the original part.
See your authorized Mercedes-Benz Center for further
information.
See your authorized Mercedes-Benz Center for
information on tested and recommended rims and tires
for summer and winter operation. They can also offer
advice concerning tire service and purchase.
Tire replacement
Front tires should be replaced in sets. Rims and tires
must be of the correct size and type. For dimensions,
see page 317.
We recommend that you break in new tires for
approximately 60 miles (100 km) at moderate speed.
It is imperative that the wheel mounting bolts be
fastened to a tightening torque of 80 ft.lb. (110 Nm)
whenever wheels are mounted.
For rim and tire specifications, see 317.
Wa r n i n g !
Worn, old tires can cause accidents. If the tire tread
is badly worn, or if the tires have sustained
damage, replace them.When replacing rims, use only genuine
Mercedes-Benz wheel bolts specified for the
particular rim type. Failure to do so can result in
the bolts loosening and possibly an accident.
W210.book Seite 268 Mittwoch, 30. Mai 2001 11:45 11

271 Tires, Wheels
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index Spare wheel
(E 320 with sport package, E 430)
Important!
The spare wheel rim is mounted with a full size tire of
the same type as on the vehicle, and is fully functional.
However, that spare wheel rim is weight optimized and
has a limited service life of 12 000 miles (20 000 km)
use before a standard wheel rim must replace it.
In the case of a flat tire, you may temporarily use the
spare wheel.
Do not operate vehicle with more than one spare wheel
mounted.Unidirectional tires must always be mounted with arrow
on tire sidewall pointing in direction of vehicle forward
movement.
If the arrow on tire side wall does not point in direction
of vehicle forward movement when using the spare
wheel, observe the following restrictions:
•Drive to the nearest tire repair facility as soon as
possible.
For rim and tire specifications, see page 317.
Wa r n i n g !
The spare wheel rim is for temporary use only. Use
for over a total of 12 000 miles (20 000 km)
(aggregate of f all uses) may cause wheel rim failure
leading to an accident and possible injuries.
W210.book Seite 271 Mittwoch, 30. Mai 2001 11:45 11

280 Battery
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar care Index
Battery
Important!
Battery replacement information:
The maintenance-free battery is located under the rear
seat cushion. To minimize the chance for acid leakage
which could cause severe burns during a crash or
rollover, a special acid leakage resistant battery was
factory installed. A replacement battery for the vehicle must not leak acid when upside down for at least 15
minutes. Your authorized Mercedes-Benz Center can
provide such a special battery.
The service life of the battery is dependent on its
condition of charge. The battery should always be kept
sufficiently charged, in order to last an optimum length
of time.
Therefore, we strongly recommend that you have the
battery charge checked frequently, and corrected if
necessary, especially if you use the vehicle less than
approximately 200 miles (300 km) per month,
mostly for short distance trips, or if it is not used for
long periods of time.
Only charge a battery with a battery charger after the
battery has been disconnected from the vehicle’s
electrical circuit.
Always disconnect the battery negative lead first and
connect last.
When removing and connecting the battery, always
make sure that all electrical consumers are off and the
electronic key is in steering lock position 0. The battery,
its filler caps, the vent tube and the opposite plug must
always be securely installed when the vehicle in
Wa r n i n g !
Failure to follow these instructions can result in
severe injury or death.Never lean over batteries while connecting, you
might get injured.Battery fluid contains sulfuric acid. Do not allow
this fluid to come in contact with eyes, skin or
clothing. In case it does, immediately flush affected
area with water and seek medical help if necessary.A battery will also produce hydrogen gas, which is
flammable and explosive. Keep flames or sparks
away from battery, avoid improper connection of
jumper cables, smoking etc..
W210.book Seite 280 Mittwoch, 30. Mai 2001 11:45 11

311 Contents – Technical data
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Technical dataSpare parts service ........................ 312
Warranty coverage ......................... 312
Identification labels ....................... 313
Layout of poly-V-belt drive ............ 315
Technical data ................................ 316
Fuels, coolants, lubricants
etc. - capacities ..........................322Engine oils ...................................... 324
Engine oil additives ...................... 324
Air conditioner refrigerant .......... 324
Brake fluid ...................................... 324
Premium unleaded gasoline ........ 325
Fuel requirements ........................ 325
Gasoline additives ......................... 326
Coolants .......................................... 326
Consumer information ................. 328
W210.book Seite 311 Mittwoch, 30. Mai 2001 11:45 11

312 Technical data
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Spare parts service
All authorized Mercedes-Benz Centers maintain a stock
of original spare parts required for maintenance and
repair work. In addition, strategically located parts
distribution centers provide quick and reliable parts
service.
More than 300 000 different spare parts, for
Mercedes-Benz models, are available.
Mercedes-Benz original spare parts are subjected to
stringent quality inspections. Each part has been
specifically developed, manufactured or selected for and
adapted to Mercedes-Benz vehicles.
Therefore, Mercedes-Benz original spare parts should
be installed.
Important!
The use of non-genuine parts and accessories not
authorized by Mercedes-Benz could damage the vehicle
which damage is not covered by the Mercedes-Benz
Limited Warranty or compromise its durability or safety.Wa r r a n t y c o v e r a g e
Your vehicle is covered under the terms of the
“warranties” printed in the Service and Warranty
Information booklet and your authorized
Mercedes-Benz Center will exchange or repair any
defective parts originally installed on the vehicle in
accordance with the terms of the following warranties:
1. New vehicle limited warranty
2. Emission system warranty
3. Emission performance warranty
4. California, Massachusetts, and Vermont emission
control systems warranty
Replacement parts and accessories are covered by the
Mercedes-Benz Spare Parts and Accessories warranties,
copies of which are available at any Mercedes-Benz
Center.
Loss of Service and Warranty Information Booklet
Should you lose your Service and Warranty Information
booklet, have your authorized Mercedes-Benz Center
arrange for a replacement. It will be mailed to you.
W210.book Seite 312 Mittwoch, 30. Mai 2001 11:45 11

322 Fuels, coolants, lubricants etc. - capacities
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Fuels, coolants, lubricants etc. - capacities
Vehicle components and their respective lubricants must match. Therefore use only brands tested and recommended
by us. Please refer to the Factory Approved Service Products pamphlet, or inquire at your authorized Mercedes-Benz
Center.
Model Capacity Fuels, coolants, lubricants etc.
Engine with oil filter E 320, E 430
E 55 AMG8.5 US qt (8.0 l)
8.0 US qt (7.5 l)Recommended engine oils
Automatic
transmissionE 320, E 430 with AWD,
E 430,
E 55 AMG8.0 US qt (7.5 l)
9.1 US qt (8.6 l)
9.6 US qt (9.1 l)Automatic transmission fluid
Rear axle 1.4 US qt (1.3 l) Hypoid gear oil SAE 90, 85 W 90
Front axle E 320 with AWD
E 430 with AWD0.5 US qt (0.46 l) Hypoid gear oil SAE 90, 85 W 90
Transfer case E 320 with AWD
E 430 with AWDapprox. 1.1 US qt (1.0 l) Automatic transmission fluid
Power steering approx. 1.3 US qt (1.1 l) MB Power steering fluid
Front wheel hubs approx. 2.1 oz (60 g) each High temperature roller bearing
grease
Brake system E 320
E 430approx. 0.5 US qt (0.5 l)
approx. 0.7 US qt (0.7 l)MB Brake fluid (DOT 4)
W210.book Seite 322 Mittwoch, 30. Mai 2001 11:45 11

324 Fuels, coolants, lubricants etc. - capacities
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Engine oils
Engine oils are specifically tested for their suitability in
our engines. Therefore, use only engine oils
recommended by Mercedes-Benz. Information on
recommended brands is available at your authorized
Mercedes-Benz Center.
Please follow Service Booklet recommendations for
scheduled oil changes. Failure to do so could result in
engine damage not covered by the Mercedes-Benz
Limited Warranty.
Engine oil additives
Do not blend oil additives with engine oil. They may be
harmful to the engine operation.
Damage or malfunctions resulting from blending oil
additives are not covered by the Mercedes-Benz Limited
Warranty.Air conditioner refrigerant
R-134a (HFC) refrigerant and special PAG lubricating oil
is used in the air conditioner system.
Never use R-12 (CFC) or mineral-based lubricating oil,
otherwise damage to the system will occur.
Brake fluid
During vehicle operation, the boiling point of the brake
fluid is continuously reduced through the absorption of
moisture from the atmosphere. Under extremely hard
operating conditions, this moisture content can lead to
the formation of bubbles in the system thus reducing
the system’s efficiency.
The brake fluid must therefore be replaced every two
years, preferably in the spring.
It is recommended to use only brake fluid approved by
Mercedes-Benz. Your authorized Mercedes-Benz Center
will provide you with additional information.
W210.book Seite 324 Mittwoch, 30. Mai 2001 11:45 11

327 Fuels, coolants, lubricants etc. - capacities
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index the engine temperature will increase due to the lower
heat transfer capability of the solution. Therefore, do not
use more than this amount of anticorrosion / antifreeze.
If the coolant level is low, water and MB anticorrosion /
antifreeze should be used to bring it up to the proper
level (have cooling system checked for signs of leakage).
The water in the cooling system must meet minimum
requirements, which are usually satisfied by normal
drinking water. If your are not sure about the water
quality, consult your authorized Mercedes-Benz Center.
Anticorrosion / antifreeze
Your vehicle contains a number of aluminum parts. The
use of aluminum components in motor vehicle engines
necessitates that anticorrosion / antifreeze coolant used
in such engines be specifically formulated to protect the
aluminum parts. (Failure to use such anticorrosion /
antifreeze coolant will result in a significantly
shortened service life.)
Therefore the following product is strongly
recommended for use in your vehicle: Mercedes-Benz
Anticorrosion / Antifreeze Agent.Before the start of the winter season (or once a year in
the hot southern regions), you should have the
anticorrosion / antifreeze concentration checked. The
coolant is also regularly checked each time you bring
your vehicle to your authorized Mercedes-Benz Center
for service.
Anticorrosion / antifreeze quantity
Model Approx. freeze protection
– 35
°F
(– 37°C)– 49
°F
(– 45°C)
E 320 5.6 US qt
(5.3 l)5.8 US qt
(5.5 l)
E 430, E 55 AMG 6.1 US qt
(5.8 l)6.5 US qt
(6.1 l)
W210.book Seite 327 Mittwoch, 30. Mai 2001 11:45 11

328 Consumer information
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Consumer information
This has been prepared as required of all manufactures
of passenger cars under Title 49, Code of U.S. Federal
Regulations, Part 575 pursuant to the “National Traffic
and Motor Vehicle Safety Act of 1966”.
Uniform tire quality grading
Quality grades can be found where applicable on the
tire sidewall between tread shoulder and maximum
section width. For example:
All passenger car tires must conform to federal safety
requirements in addition to these grades.Treadwear
The treadwear grade is a comparative rating based on
the wear rate of the tire when tested under controlled
conditions on a specified government test course. For
example, a tire graded 150 would wear one and one-half
(1
1/2) times as well on the government course as a tire
graded 100. The relative performance of tires depends
upon the actual conditions of their use, however, and
may depart significantly from the norm due to
variations in driving habits, service practices and
differences in road characteristics and climate.
Traction
The traction grades, from highest to lowest are “AA”,
“A”, “B”, and “C”. Those grades represent the tire’s
ability to stop on wet pavement as measured under
controlled conditions on specified government test
surfaces of asphalt and concrete. A tire marked “C” may
have poor traction performance. Tread wear 200 Traction AA Temperature A
Wa r n i n g !
The traction grade assigned to this tire is based on
straightahead braking traction tests, and does not
include acceleration, cornering, hydroplaning, or
peak traction characteristics.
W210.book Seite 328 Mittwoch, 30. Mai 2001 11:45 11

334 Index
Technical
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car careIndex
Exterior lamp switch ......................................................119
Exterior lamps ................................................................ 288
Additional turn signals
on the exterior mirror .........................................293
Headlamp assembly ................................................. 289
High mounted stop lamp .........................................293
Low and high beams ................................................290
Parking lamps .................................................. 291, 292
Replacing bulbs ......................................................... 288
Side marker lamp, front ........................................... 293
Standing lamps ................................................. 291, 292
Taillamp assemblies ................................................. 292
Turn signal lamps ............................................ 291, 292
FFirst aid kit ..................................................................... 256
Flat tire
Changing wheels ......................................................273
Flexible service system (FSS) .......................................114
Four wheel
electronic traction system (4MATIC)
with Electronic Stability Program (ESP) ............... 219Fuel .................................................................................. 229
Gasoline Additives ................................................... 326
Premium unleaded gasoline ..................229, 323, 325
Fuel cap placement warning ....................................... 236
Fuel Requirements ....................................................... 325
Fuel reserve warning .................................................... 236
Fuels, coolants, lubricants etc. - capacities .............. 322
Fuse box
Fuses .......................................................................... 257
Fuses, electrical ............................................................. 257
GGarage door opener ....................................................... 171
Gasoline
Additives .................................................................... 326
Fuel Requirements .................................................. 325
Premium unleaded .................................................. 229
General notes on the
central locking system ............................................... 26
Global locking
Central locking system ............................................... 27
Glove box ......................................................................... 163
W210.book Seite 334 Mittwoch, 30. Mai 2001 11:45 11