engine MERCEDES-BENZ G-Class 2015 W463 Repair Manual

a qualified specialist workshop and have
the fuel tank and fuel lines drained com-
pletely.
! Overfilling the fuel tank could damage the
fuel system.
! Take care not to spill any fuel on painted
surfaces. You could otherwise damage the
paintwork.
! Use a filter when refueling from a fuel can.
Otherwise, the fuel lines and/or injection
system could be blocked by particles from
the fuel can.
If you overfill the fuel tank, pressure may build up in the fuel tank. This could cause fuel to
spray out when the fuel pump nozzle is
removed. There is a risk of injury. The fuel
tank is full when the fuel pump nozzle first
switches off. End the refueling process.
For further information on fuel and fuel quality
(Y page 337). Refueling
Vehicles with a fuel filler flap Example: G 550 fuel filler cap
:
To open the fuel filler flap
; Tire pressure table
= Fuel type
? To insert the fuel filler cap
When you open or close the vehicle with the
SmartKey, the fuel filler flap is automatically
unlocked or locked. The position of the fuel filler cap is displayed
8 in the instrument cluster. The arrow
next to the filling pump indicates the side of
the vehicle. The fuel filler flap is located to the
rear on the right.
Opening the fuel filler cap :
To open the fuel filler flap
; Tire pressure table
= Fuel type
? To insert the fuel filler cap
X Switch the engine off.
i When the engine is running and the fuel
filler flap is open, the yellow reserve fuel
warning lamp and the =(USA only)
or ; (Canada only) Check Engine warn-
ing lamp may light up.
Further information about warning and indi-
cator lamps in the instrument cluster can
be found in the Digital Operator's Manual.
X Remove the SmartKey from the ignition
lock.
X Turn the fuel filler cap counterclockwise
and remove it.
X Insert the fuel filler cap into the holder
bracket on the inside of filler flap ?.
Refueling X
Completely insert the filler neck of the fuel
pump nozzle into the tank and refuel.
i Do not add any more fuel after the pump
stops filling for the first time. Otherwise,
fuel may leak out. 148
RefuelingDriving and parking

Problems with the fuel and fuel tank
Problem
Possible causes/consequences and
M
MSolutions Fuel is leaking from the
vehicle. The fuel line or the fuel tank is defective.
G WARNING
Risk of explosion or fire. X Turn the SmartKey to position 0(Y page 133) immediately and
remove it.
X Do not restart the engine under any circumstances.
X Consult a qualified specialist workshop. The fuel filler flap can-
not be opened. The fuel filler flap is not unlocked.
or
The SmartKey batteries are discharged.
X Unlock the vehicle (Y page 68).
or
X Unlock the vehicle using the mechanical key (Y page 69).
X Open the rear door.
X Manually unlock the fuel filler flap using the emergency release
(Y page 149). The fuel filler flap is unlocked, but the opening mechanism is jam-
med.
X Manually unlock the fuel filler flap using the emergency release
(Y page 149).
X Consult a qualified specialist workshop. Parking
Important safety notes
G
WARNING
If you leave children unsupervised in the vehi- cle, they could set it in motion by, for example:
R release the parking brake.
R shift the automatic transmission out of the
parking position P.
R start the engine.
In addition, they may operate vehicle equip-
ment and become trapped. There is a risk of
an accident and injury. When leaving the vehicle, always take the
SmartKey with you and lock the vehicle. Never
leave children unsupervised in the vehicle. G
WARNING
Flammable material such as leaves, grass or
twigs may ignite if they come into contact with hot parts of the exhaust system or exhaust
gas flow. There is a risk of fire.
Park the vehicle so that no flammable mate-
rials come into contact with parts of the vehi-cle which are hot. Take particular care not to
park on dry grassland or harvested grain
fields. 150
ParkingDriving and parking

G
WARNING
If you switch off the ignition while driving,
safety-relevant functions are only available
with limitations, or not at all. This could affect, for example, the power steering and the brake
boosting effect. You will require considerably
more effort to steer and brake. There is a risk of an accident.
Do not switch off the ignition while driving. Switching off the engine
Important safety notes G
WARNING
If you switch off the ignition while driving,
safety-relevant functions are only available
with limitations, or not at all. This could affect, for example, the power steering and the brake
boosting effect. You will require considerably
more effort to steer and brake. There is a risk of an accident.
Do not switch off the ignition while driving. G
WARNING
The automatic transmission switches to neu-
tral position Nwhen you switch off the engine.
The vehicle may roll away. There is a risk of an
accident.
After switching off the engine, always switch
to parking position P. Prevent the parked vehi-
cle from rolling away by applying the parking
brake.
Vehicles with automatic transmission X
Shift the transmission to position P.
X Turn the SmartKey to position 0in the igni-
tion lock (Y page 133) and remove it.
The immobilizer is activated.
X Apply the parking brake firmly.
X Turn the steering wheel until the steering
wheel lock engages.
i If you turn off the engine with the Smart-
Key and then remove it from the ignition lock or open a front door, the automatic
transmission shifts to
Pautomatically.
i The SmartKey can only be removed if the
automatic transmission is in position P. Parking brake
G
WARNING
If you must brake the vehicle with the parking brake, the braking distance is considerably
longer and the wheels could lock. There is an
increased danger of skidding and accidents.
Only use the parking brake to brake the vehi- cle when the service brake is faulty. Do not
apply the parking brake too firmly. If the
wheels lock, release the parking brake until
the wheels begin turning again. G
WARNING
If you leave children unsupervised in the vehi- cle, they could set it in motion by, for example:
R release the parking brake.
R shift the automatic transmission out of the
parking position P.
R start the engine.
In addition, they may operate vehicle equip-
ment and become trapped. There is a risk of
an accident and injury.
When leaving the vehicle, always take the
SmartKey with you and lock the vehicle. Never
leave children unsupervised in the vehicle. i
When you apply parking brake
;to brake
the vehicle, the brake lamps do not light up. Parking
151Driving and parking Z

X
To apply: pull parking brake ;up firmly.
Parking brake ;is applied.
When the ignition is switched on or the
engine is running, the F(USA only) or
J (Canada only) indicator lamp is lit in
the instrument cluster.
X To release: depress the brake pedal and
keep it depressed.
The selector lever lock is released.
X Pull parking brake ;up firmly.
X Press release button :on parking
brake ;and move parking brake ;down
to the stop.
When the ignition is switched on or the
engine is running, the F(USA only)
or ! (Canada only) indicator lamp goes
out in the instrument cluster.
i If you pull away with parking brake
;
applied, a warning tone sounds. Parking the vehicle for a long period
If you leave the vehicle parked for longer than
four weeks, the battery may be damaged by
exhaustive discharge.
X Connect a trickle charger.
i You can obtain information about trickle
chargers from a qualified specialist work-
shop.
If you leave the vehicle parked for longer than
six weeks, the vehicle may suffer damage as a result of lack of use.
X Visit a qualified specialist workshop and
seek advice. Driving tips
General driving tips
Important safety notes G
WARNING
Always remember that you must concentrate primarily on driving the vehicle. The driver's concentration must always be directed pri-
marily at road traffic. For your own safety and that of others, we recommend that you stop
the vehicle at a safe place and in accordancewith the traffic conditions before making or
accepting a phone call.
Comply with all legal requirements if you use
the telephone while driving. Use the hands-
free system and only use the telephone when
road, weather and traffic conditions permit. In
some jurisdictions, it is forbidden for drivers
to use mobile phones while driving.
Only operate COMAND (Cockpit Management and Data System) in compliance with all legal
requirements and when the road, weather and traffic conditions permit. You may otherwise
not be able to observe the traffic conditions,
endangering yourself and others.
Remember that your vehicle covers a distance of 44 ft (approximately 14 m)a second when
it is traveling at only 30 mph (approximately
50 km/h). G
WARNING
If you switch off the ignition while driving,
safety-relevant functions are only available
with limitations, or not at all. This could affect, for example, the power steering and the brake
boosting effect. You will require considerably
more effort to steer and brake. There is a risk of an accident.
Do not switch off the ignition while driving.
Drive sensibly – save fuel Observe the following tips to save fuel:
X The tires should always be inflated to the
recommended tire pressure.
X Remove unnecessary loads.
X Remove roof carriers when they are not
needed.
X Warm up the engine at low engine speeds.
X Avoid frequent acceleration or braking.
X Have all maintenance work performed at
the service intervals specified in the Ser- 152
Driving tipsDriving and parking

vice Booklet or indicated by the service
interval indicator.
Fuel consumption also increases when driv-
ing in cold weather, in stop-start traffic and in
hilly terrain.
Drinking and driving G
WARNING
Drinking and driving and/or taking drugs and driving are very dangerous combinations.
Even a small amount of alcohol or drugs can
affect your reflexes, perceptions and judg-
ment.
The possibility of a serious or even fatal acci-
dent are greatly increased when you drink or
take drugs and drive.
Do not drink or take drugs and drive or allow
anyone to drive who has been drinking or tak-
ing drugs.
Pedals G
WARNING
Objects in the driver's footwell can restrict the pedal travel or obstruct a depressed pedal.
The operating and road safety of the vehicle is
jeopardized. There is a risk of an accident.
Make sure that all objects in the vehicle are
stowed correctly, and that they cannot enter
the driver's footwell. Install the floormats
securely and as specified in order to ensure
sufficient clearance for the pedals. Do not use loose floormats and do not place floormats on
top of one another.
Emission control G
WARNING
Inhalation of exhaust gas is hazardous to your health. All exhaust gas contains carbon mon-
oxide (CO), and inhaling it can cause uncon-
sciousness and possible death.
Do not run the engine in confined areas (such as a garage) which are not properly ventilated.
If you think that exhaust gas fumes are enter- ing the vehicle while driving, have the cause
determined and corrected immediately. If you
must drive under these conditions, drive only with at least one window fully open at all
times.
Certain engine systems are designed to keep
the level of poisonous components in exhaust fumes within legal limits.
These systems only work at peak efficiency if they are serviced exactly in accordance with
the manufacturer's specifications. For this
reason, all work on the engine should only be carried out by qualified and authorized
Mercedes-Benz technicians.
The engine settings must not be changed
under any circumstances. Furthermore, all
specific service work must be carried out at
regular intervals and in accordance with the
Mercedes-Benz service requirements. Details
can be found in the Maintenance Booklet. Braking
Important safety notes G
WARNING
If you activate the LOW off-road gear while
driving on a slippery road surface, the wheels may lose traction:
R if you remove your foot from the accelera-
tor pedal when driving
R if off road ABS intervenes when braking
If the wheels lose traction. the vehicle can no
longer be steered. There is an increased dan- ger of skidding and accidents.
Never activate the LOW off-road gear while
driving on a slippery road surface.
Downhill gradients !
On long and steep gradients, you must
reduce the load on the brakes by shifting
early to a lower gear. This allows you to take
advantage of the engine braking effect and Driving tips
153Driving and parking Z

helps avoid overheating and excessive
wear of the brakes.
When you take advantage of the engine
braking effect, a drive wheel may not turn
for some time, e.g. on a slippery road sur-
face. This could cause damage to the drive train. This type of damage is not covered bythe Mercedes-Benz warranty.
Heavy and light loads G
WARNING
If you rest your foot on the brake pedal while
driving, the braking system can overheat. This increases the stopping distance and can even
cause the braking system to fail. There is a
risk of an accident.
Never use the brake pedal as a footrest. Never
depress the brake pedal and the accelerator
pedal at the same time.
! Depressing the brake pedal constantly
results in excessive and premature wear to
the brake pads.
If the brakes have been subjected to a heavy load, do not stop the vehicle immediately, but
drive on for a short while. This allows the air- flow to cool the brakes more quickly.
Wet roads If driving in heavy rain for a prolonged period
of time without braking, there may be a
delayed reaction from the brakes when brak-
ing for the first time. This may also occur after
the vehicle has been washed.
You have to depress the brake pedal more
firmly. Maintain a greater distance from the
vehicle in front.
After driving on a wet road or having the vehi-
cle washed, brake firmly while paying atten-
tion to the traffic conditions. This will warm up
the brake discs, thereby drying them more
quickly and protecting them against corro-
sion. Limited braking performance on salt-
treated roads If you drive on salted roads, a layer of salt
residue may form on the brake discs and
brake pads. This can result in a significantly
longer braking distance.
R Brake occasionally to remove any possible
salt residue. Make sure that you do not
endanger other road users when doing so.
R Carefully depress the brake pedal and the
beginning and end of a journey.
R Maintain a greater distance to the vehicle
ahead.
Servicing the brakes !
If the brake warning lamp lights up in the
instrument cluster and you hear a warning
tone even though the parking brake has
been released, the brake fluid level may be too low. Observe additional warning mes-
sages in the multifunction display.
The brake fluid level may be too low due tobrake pad wear or leaking brake lines.
Have the brake system checked immedi-
ately. This work should be carried out at a
qualified specialist workshop.
! A function or performance test should
only be carried out on a 2-axle dynamom-
eter. If you are planning to have the vehicle
tested on such a dynamometer, contact an
authorized Mercedes-Benz Center to
obtain further information first. Otherwise,
you could damage the drive train or the
brake system.
! As the ESP ®
system operates automati-
cally, the engine and the ignition must be
switched off (the SmartKey must be in posi-
tion 0or 1in the ignition lock) if the parking
brake is tested on a brake dynamometer
(for a maximum of ten seconds).
Braking applications triggered automati-
cally by ESP ®
may otherwise seriously dam-
age the brake system. 154
Driving tipsDriving and parking

In order to prevent corrosion and a reduction
in the braking power of the parking brake,
observe the following:
R pull the parking brake upwards with the
release button depressed from time to time
before beginning the journey (Y page 151).
R drive for approximately 110 yds (100 m)at
a maximum speed of 12 mph (20 km/h) Driving on wet roads
Hydroplaning If water has accumulated to a certain depth
on the road surface, there is a danger of
hydroplaning occurring, even if:
R you drive at low speeds.
R the tires have adequate tread depth.
For this reason, in the event of heavy rain or in conditions in which hydroplaning may occur,
you must drive in the following manner:
R lower your speed.
R avoid ruts.
R brake carefully.
Driving on flooded roads !
Do not drive through flooded areas.
Check the depth of any water before driving
through it. Drive slowly through standing
water. Otherwise, water may enter the
vehicle interior or the engine compartment.
This can damage the electronic compo-
nents in the engine or the automatic trans- mission. Water can also be drawn in by the engine's air suction nozzles and this can
cause engine damage.
If you have to drive on stretches of road on
which water has collected, please bear in
mind that:
R the maximum permissible still water depth
depends on the vehicle equipment
R you should drive no faster than at a walking
pace Off-road fording !
Under no circumstances should you
accelerate before entering the water. The
bow wave could cause water to enter and
damage the engine and other assemblies.
! Do not open any of the vehicle's doors
while fording. Otherwise, water could get
into the vehicle interior and damage the
vehicle's electronics and interior equip-
ment.
i You may only drive through fresh water.
R Observe the safety notes (Y page 158) and
the general notes (Y page 158) on off-road
driving.
R Establish how deep the water is and the
characteristics of the body of water before
fording.
R Switch off the air-conditioning system.
R Shift the transfer case to LOW RANGE
(Y page 186).
R Engage the differential locks, if necessary
(Y page 189).
R Restrict the shift range to 1or 2
(Y page 145).
R Avoid high engine speeds.
R Enter and exit the water at a flat place and
at a steady walking pace.
R Drive slowly and at an even speed through
the water.
R Do not stop and do not switch off the
engine.
R Water offers a high degree of resistance,
and the ground is slippery and in some
cases unstable. Therefore, it is difficult and
dangerous to pull away in the water.
R Ensure that a bow wave does not form as
you drive.
R Clean any mud from the tire tread after
fording.
R Apply the brakes to dry them after fording.
Always observe the fording depth values
(Y page 345). 156
Driving tipsDriving and pa
rking

Winter driving
General notes G
DANGER
If the exhaust pipe is blocked or adequate
ventilation is not possible, poisonous gases
such as carbon monoxide (CO) may enter the vehicle. This is the case, e.g. if the vehicle
becomes trapped in snow. There is a risk of
fatal injury.
If you leave the engine or the auxiliary heating
running, make sure the exhaust pipe and area
around the vehicle are clear of snow. To
ensure an adequate supply of fresh air, open a window on the side of the vehicle that is not
facing into the wind. G
WARNING
If snow chains are installed to the front
wheels, they may drag against the vehicle
body or chassis components. This could
cause damage to the vehicle or the tires.
There is a risk of an accident.
To avoid hazardous situations:
R never install snow chains to the front
wheels
R always install snow chains in pairs to the
rear wheels.
Have your vehicle winter-proofed at a quali-
fied specialist workshop at the onset of win-
ter.
Observe the notes in the "Winter operation"
section (Y page 308).
Driving with summer tires Observe the notes in the "Winter operation"
section (Y
page 308).
Slippery road surfaces G
WARNING
If you shift down on a slippery road surface in an attempt to increase the engine's braking
effect, the drive wheels could lose their grip. There is an increased danger of skidding and
accidents.
Do not shift down for additional engine brak-
ing on a slippery road surface.
G
WARNING
If you activate the LOW off-road gear while
driving on a slippery road surface, the wheels may lose traction:
R if you remove your foot from the accelera-
tor pedal when driving
R if off road ABS intervenes when braking
If the wheels lose traction. the vehicle can no
longer be steered. There is an increased dan- ger of skidding and accidents.
Never activate the LOW off-road gear while
driving on a slippery road surface.
Drive particularly carefully on slippery road
surfaces. Avoid sudden acceleration, steering and braking maneuvers. Do not use cruise
control.
If the vehicle threatens to skid or cannot be
stopped when moving at low speed:
X Shift the transmission to position N.
X Try to bring the vehicle under control using
corrective steering.
The outside temperature indicator is not
designed to serve as an ice-warning device
and is therefore unsuitable for that purpose.
Changes in the outside temperature are dis-
played after a short delay.
Indicated temperatures just above the freez-
ing point do not guarantee that the road sur-
face is free of ice. The road may still be icy,
especially in wooded areas or on bridges. You should pay special attention to road condi-
tions when temperatures are around the
freezing point.
For more information on driving with snow
chains, see (Y page 309). Driving tips
157Driving and parking Z

Off-road driving
Important safety notes G
WARNING
Do not load items on the basic carrier bars. It
may cause instability during some maneuvers which could result in an accident.
Drive slowly in unknown terrain. This will
make it easier to recognize unexpected obsta-
cles and avoid damage to the vehicle.
To help avoid the vehicle rolling over, never
turn it around on steep inclines. If the vehicle cannot complete the attempted climb, back it
down in reverse gear.
Do not drive along the side of a slope. The
vehicle might otherwise rollover. If in doing so
the vehicle begins to show a tendency to roll,
immediately steer into a line of gravity
(straight up or downhill).
Never let the vehicle roll backwards in idle.
You may lose control of the vehicle if you use only the service brake. For information on
driving downhill, see "Driving downhill".
When driving off-road, sand, mud and water,
possibly mixed with oil, for example, could get
into the brakes. This could result in a reduced
braking effect or in total brake failure and also in increased wear and tear. The braking char- acteristics change depending on the material
ingressing the brakes. Clean the brakes after driving off-road. If you detect a reduced brak- ing effect or grinding noises, have the brake
system checked in a qualified specialist work- shop as soon as possible. Adapt your driving
style to the different braking characteristics.
Driving off-road increases the likelihood of
damage to the vehicle, which, in turn, can lead to failure of the mechanical assembly or sys-
tems. Adapt your driving style to suit the ter-
rain conditions. Drive carefully. Have damage to the vehicle rectified immediately at a quali-
fied specialist workshop. General notes H
Environmental note
Protection of the environment is of primary
importance. Treat nature with respect.
Observe all prohibiting signs.
Read this section carefully before driving your
vehicle off-road. Practice by driving over more gentle off-road terrain first.
Familiarize yourself with the characteristics
of your vehicle and the gear shift operation
before driving through difficult terrain.
The following driving systems are specially
adapted to off-road driving:
R 4ETS (Y page 63)
R Transfer case (Y page 186)
R Differential locks (Y page 188)
Observe the following notes:
R stop your vehicle and, if necessary, shift the
transfer case to LOW RANGE(Ypage 186)
before driving off-road.
R AMG vehicles: the ECO start/stop func-
tion is not available in transfer case posi-
tion LOW RANGE (Ypage 136).
R engage the differential locks, if necessary
(Y page 189).
i ABS, 4ETS, ESP ®
and BAS are deactivated
while the differential locks are engaged.
This allows the front wheels to lock briefly,
so that these can dig into a loose surface.
However, please note that locked wheels
skid and can no longer steer.
R Check that items of luggage and loads are
stowed safely and are well secured
(Y page 253).
R To avoid damaging the vehicle, make sure
there is always sufficient ground clearance.
R Always keep the engine running and in gear
when driving on a downhill gradient.
R Always keep the engine running and in gear
when driving on a slope.
R Drive slowly and evenly, if necessary at a
walking pace. 158
Driving tipsDriving and parking

R
Ensure that the wheels are in contact with
the ground at all times.
R Drive with extreme care on unfamiliar off-
road routes where visibility is poor. For
safety reasons, get out of the vehicle first
and survey the off-road route.
R Check the depth of water before fording
rivers and streams.
R When fording, do not stop and do not
switch off the engine.
R Look out for obstacles, such as rocks,
holes, tree stumps and furrows.
R Always keep the doors, rear door, side win-
dows and the sliding sunroof closed while
the vehicle is in motion.
R Switch off cruise control.
R Do not stray from marked routes or paths.
R Adapt your speed to the terrain. The
rougher, steeper or more ruts on the ter-
rain, the slower your speed should be.
R Drive slowly and at an even speed through
the water. Ensure that a bow wave does not form as you drive.
R On sand, drive quickly to overcome the roll-
ing resistance. Otherwise the vehicle's
wheels could become stuck in loose
ground.
R Do not jump with the vehicle as this will
interrupt the vehicle's propulsion.
R Avoid high engine speeds. Drive at appro-
priate engine speeds (maximum
3,000 rpm).
R Do not shift the automatic transmission to
transmission position N.
R Always check the vehicle for damage after
off-road driving.
i Information about retrofitting special all-
terrain tires is available from any qualified
specialist workshop.
i Do not use the HOLD function when driv-
ing off-road, on steep uphill or downhill gra- dients or on slippery or loose surfaces. The
HOLD function cannot hold the vehicle on
such surfaces. Checklist before driving off-road !
If the engine oil warning lamp lights up
while the vehicle is in motion, stop the vehi- cle in a safe place as soon as possible.
Check the engine oil level. The engine oil
warning lamp warning must not be ignored.
Continuing the journey while the symbol is
displayed could lead to engine damage.
X Oil level: check the engine oil level and add
oil if necessary.
Only then does the engine receive enough
oil when the vehicle is on a steep incline.
X Tire-changing tool kit: check that the jack
is working and make sure you have the lug
wrench, a robust tow cable and a folding
spade in the vehicle.
X Wheels and tires: check the tire tread
depth and tire pressure.
X Check for damage and remove any foreign
objects, e.g. small stones, from the
wheels/tires.
X Replace any missing valve caps.
X Replace dented or damaged wheels.
X Carry a sound spare wheel.
Checklist after driving off-road Driving over rough terrain places greater
demands on your vehicle than driving on nor-
mal roads. After driving off-road, check the
vehicle. This allows you to detect damage
promptly and reduce the risk of an accident to
yourself and other road users.
X Shift the transfer case to HIGH
RANGE(Y page 186).
X Disengage the differential locks
(Y page 190).
X Clean the headlamps and rear lights and
check for damage.
X Clean the front and rear license plates.
X Clean the wheels and tires with a water jet
and remove any foreign objects. Driving
tips
159Driving an d parking Z