brake fluid MERCEDES-BENZ G500 2002 W463 Owner's Manual

4 Contents
Instrument cluster displayMalfunction and indicator
lamps in the
instrument cluster ....................264
On-board diagnostic system .........265
Check engine malfunction
indicator lamp .............................265
Brake warning lamp ..................266
Supplemental restraint system
(SRS) indicator lamp ..................267
Fuel reserve warning .................268
ABS malfunction
indicator lamp .............................269
Electronic stability program
(ESP) — warning lamp ...............270
Seat belt nonusage
warning lamp .............................270
Malfunction and indicator lamp
in the center console ................ 271
AIRBAG OFF indicator lamp ..... 271Malfunction and warning
messages in the
multifunction display .............. 272
DISPLAY DEFECTIVE
(engine control unit) ................. 273
DISPLAY DEFECTIVE
(several systems) ....................... 273
BATTERY / ALTERNATOR ........274
ANTILOCK BRAKE SYSTEM .... 275
BRAKE ASSIST ............................276
BRAKE PAD WEAR .................... 277
BRAKE FLUID ............................ 277
PARKING BRAKE ....................... 278
SEAT BELT SYSTEM .................. 278
ELEC. STABIL. PROG.
(Electronic stability program) . 279
COOLANT
(coolant level) ............................. 280
COOLANT
(coolant temperature) ............... 281
ENGINE OIL LEVEL ................... 282LIGHTING SYSTEM ....................283
LIGHT SENSOR ...........................285
DOOR ...........................................285
TRUNK OPEN .............................286
HOOD ...........................................286
TELEPHONE – FUNCTION .......287
TELE AID .....................................287
WASHER FLUID .........................288
RESTRAINT SYSTEM .................289
KEY ...............................................289
FUEL RESERVE ..........................290
UNDERVOLTAGE ........................290
ELECTRONIC BRAKE BOOSTER
(EBB) ............................................ 291
ENGINE AIR FILTER .................. 291
TC SHIFT ....................................292
TC SHIFT CONDITIONS ............292
TC IN NEUTRAL .........................293
TRANSFER CASE .......................293
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6 Contents
Vehicle careCleaning and care
of the vehicle .............................350
Power washer .............................. 351
Tar stains ..................................... 351
Paintwork, painted body
components ................................. 351
Engine cleaning ..........................352
Vehicle washing .........................352
Ornamental moldings ................352
Headlamps, taillamps,
turn signal lenses ......................352
Window cleaning ........................353
Wiper blades ...............................353
Light alloy wheels ......................353
Instrument cluster .....................353
Steering wheel and
gear selector lever ......................353
Cup holder ...................................354
Seat belts .....................................354Headliner .................................... 354
Upholstery .................................. 354
Hard plastic trim items ............. 354
Plastic and rubber parts ........... 354
Technical dataSpare parts service ....................... 356
Warranty coverage ........................ 356
Identification labels ...................... 357
Layout of poly-V-belt drive ........... 358
Technical data ................................ 359
Fuels, coolants, lubricants etc. –
capacities ................................... 361
Engine oils ...................................... 363
Engine oil additives ...................... 363
Air conditioner refrigerant .......... 363
Brake fluid ...................................... 363
Premium unleaded gasoline ........ 364
Fuel requirements ........................ 364
Gasoline additives ......................... 365
Coolants .......................................... 365
Consumer information ................. 367
IndexIndex ................................................369
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86 Instrument cluster
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Indicator lamps in the instrument cluster
High beam, see page 134
ABS malfunction, see page 269
Brake warning lamp (except Canada), see
page 266.
Parking brake engaged, see page 266
Brake fluid low, see page 266
ESP. Adjust driving to road condition,
see page 270
Fasten seat belts, see page 270
SRS malfunction, see page 267Engine malfunction indicator lamp. If the
malfunction indicator lamp comes on when
the engine is running, it indicates a
malfunction of the fuel management system,
emission control system, systems which
impact emissions, or the fuel cap is not
closed tight. In all cases, we recommend that
you have the malfunction checked as soon as
possible, see page 265.
ABS
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217 Driving instructions
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Power assistance
BrakesExcessive use of road salt and other snow melting
chemicals spread on roads during the winter months
may cause a build up of moisture or residue to form on
the braking components. This build up or residue could
cause light corrosion of the braking components if the
vehicle is parked with the brakes cold. Apply steady and
even braking pressure when stopping the vehicle to
warm up and dry the brake components.
Important!
Please pay attention to the function of the brake assist
system (BAS), see page 237.
The condition of the parking brake system is checked
each time the vehicle is in the shop for the required
maintenance service.
If the parking brake is released and the brake warning
lamp in the instrument cluster stays on and there is no
audible warning (EBB), the brake fluid level in the
reservoir is too low.
Brake pad wear or a leak in the system may be the
reason for low brake fluid in the reservoir.
Have the brake system inspected at an authorized
Mercedes-Benz Light Truck Center immediately.
Wa r n i n g !
When the engine is not running, the brake and
steering systems are without power assistance.
Under these circumstances, a much greater effort is
necessary to stop or steer the vehicle.Wa r n i n g !
After driving in heavy rain for some time without
applying the brakes or through water deep enough
to wet brake components or salty road conditions,
the first braking action may be somewhat reduced
and increased pedal pressure may be necessary to
obtain expected braking effect. Be sure to maintain
a safe distance from vehicles in front.Resting your foot on the brake pedal will cause
excessive and premature wear of the brake pads.It can also result in the brakes overheating thereby
significantly reducing their effectiveness. It may
not be possible to stop the vehicle in sufficient time
to avoid an accident.
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218 Driving instructions
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
All checks and service work on the brake system should
be carried out by an authorized Mercedes-Benz Light
Truck Center.
Install only brake pads and brake fluid recommended by
Mercedes-Benz.
Caution!
When driving down long and steep grades, relieve the
load on the brakes by shifting into a lower gear to use
the engine’s braking power. This helps prevent
overheating of the brakes and reduces brake pad wear.
After hard braking, it is advisable to drive on for some
time, rather than immediately parking, so the air stream
will cool down the brakes faster.Driving off
Apply the service brakes to test them briefly after
driving off. Perform this procedure only when the road
is clear of other traffic.
Warm up the engine smoothly. Do not place full load on
the engine until the operating temperature has been
reached.
When starting of f on a slippery surface, do not allow one
drive wheel to spin for an extended period with the ESP
switched off. Doing so may cause serious damage to the
drive train which is not covered by the Mercedes-Benz
Limited Warranty.
To ensure sufficient traction during off-road driving,
activate differential locks as needed, see page 253.
Wa r n i n g !
If other than recommended brake pads are
installed, or other than recommended brake fluid
is us ed, t he b ra ki ng properti es of the vehic l e c an be
degraded to an extent that safe braking is
substantially impaired. This could result in an
accident.
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261 Check regulary and before a long trip
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Check regularly and before a long trip 1Engine oil level
See “Checking engine oil level” on page 304 and
“Engine oil level indicator” on page 127.
2Coolant level
See “Coolant level” on page 306.
3Brake fluid
See “Brake fluid” on page 363.
4Windshield washer system/
Headlamp cleaning system/
Rear window washer system
For refilling reservoir see page 307.
Opening hood, see page 302.
Vehicle lighting: Check function and cleanliness. For
replacement of light bulbs, see “Exterior lamps” on
page 328.
Exterior lamp switch, see page 129.
2
1
3
4
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263 Contents - Instrument cluster display
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Instrument cluster displayMalfunction and indicator
lamps in the
instrument cluster ....................264
On-board diagnostic system .........265
Check engine malfunction
indicator lamp .............................265
Brake warning lamp ..................266
Supplemental restraint system
(SRS) indicator lamp ..................267
Fuel reserve warning .................268
ABS malfunction
indicator lamp .............................269
Electronic stability program
(ESP) — warning lamp ...............270
Seat belt nonusage
warning lamp .............................270
Malfunction and indicator lamp
in the center console ................ 271
AIRBAG OFF indicator lamp ..... 271Malfunction and warning
messages in the
multifunction display .............. 272
DISPLAY DEFECTIVE
(engine control unit) ................. 273
DISPLAY DEFECTIVE
(several systems) ....................... 273
BATTERY / ALTERNATOR ........274
ANTILOCK BRAKE SYSTEM .... 275
BRAKE ASSIST ............................276
BRAKE PAD WEAR .................... 277
BRAKE FLUID ............................ 277
PARKING BRAKE ....................... 278
SEAT BELT SYSTEM .................. 278
ELEC. STABIL. PROG.
(Electronic stability program) . 279
COOLANT
(coolant level) ............................. 280
COOLANT
(coolant temperature) ............... 281
ENGINE OIL LEVEL ................... 282LIGHTING SYSTEM ....................283
LIGHT SENSOR ...........................285
DOOR ...........................................285
TRUNK OPEN .............................286
HOOD ...........................................286
TELEPHONE – FUNCTION .......287
TELE AID .....................................287
WASHER FLUID .........................288
RESTRAINT SYSTEM .................289
KEY ...............................................289
FUEL RESERVE ..........................290
UNDERVOLTAGE ........................290
ELECTRONIC BRAKE BOOSTER
(EBB) ............................................ 291
ENGINE AIR FILTER .................. 291
TC SHIFT ....................................292
TC SHIFT CONDITIONS ............292
TC IN NEUTRAL .........................293
TRANSFER CASE .......................293
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266 Malfunction and indicator lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Brake warning lamp
Except Canada
Canada only
When the brake warning lamp and message appear
while the engine is running, this means:
•there is insufficient brake fluid in the reservoir
(engine running and parking brake released), or
•the parking brake is set (engine running).
If a warning tone sounds for 5 seconds and the warning
lampsÉ and - are displayed in the instrument
cluster, the electronic brake booster (EBB) has a
malfunction and is switched off. See page 242 for notes
on the electronic brake booster (EBB).Note:
If you find that the minimum mark on the brake fluid
reservoir is reached, have the brake system checked for
brake pad thickness and leaks.
Wa r n i n g !
Driving with the brake warning lamp illuminated
can result in an accident. Have your brake system
checked immediately if the brake warning lamp
stays on. Do n ot a dd b ra ke f l uid b efore check in g t he
brake system. Overfilling the brake fluid reservoir
can result in spilling brake fluid on hot engine
parts and the brake fluid catching fire. You can be
seriously burned.
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277 Malfunction and warning messages
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index BRAKE PAD WEAR
* C = Category, see page 272When this message appears during braking, it indicates
that the brake pads are worn down.
Have the brake system checked at your authorized
Mercedes-Benz Light Truck Center as soon as possible.BRAKE FLUID
* C = Category, see page 272 Line 1 Line 2 C*
BRAKE PAD WEAR VISIT WORKSHOP! 2Line 1 Line 2 C*
BRAKE FLUID VISIT WORKSHOP! 2Wa r n i n g !
Driving with this message displayed can result in
an accident. Have your brake system checked
immediately. Do not add brake fluid before
checking the brake system. Overfilling the brake
fluid reservoir can result in spilling brake fluid on
hot engine parts and the brake fluid catching fire.
You can be seriously burned.
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350 Cleaning and care of the vehicle
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hintsCar careIndex
Cleaning and care of the vehicle
In operation, your vehicle is subjected to varying
external influences which, if gone unchecked, can
attack the paintwork as well as the underbody and
cause lasting damage.
Such damage is caused not only by extreme and varying
climatic conditions, but also by air polution, road salt,
tar, gravel and stone chipping. Grease and oil, fuel,
coolant, brake fluid, bird droppings, insects, tree resins
etc. should be removed immediately to avoid paint
damage. Frequent washing reduces and / or eliminates
the aggressiveness and potency of the above adverse
influences.More frequent washings are necessary to deal with
unfavorable conditions; for example, near the ocean, in
industrial areas (smoke, exhaust emissions), or during
winter operation.
You should check your vehicle from time to time for
stone chipping or other damage. Any damage should be
repaired as soon as possible to prevent the start of
corrosion.
In doing so, do not neglect the underside of the vehicle.
A prerequisite for a thorough check is a washing of the
underbody followed by a thorough inspection. Damaged
areas need to be reundercoated.
Your vehicle has been treated at the factory with a wax-
base rustproofing in the body cavities which will last for
the lifetime of the vehicle. Post-production treatment is
neither necessary nor recommended by Mercedes-Benz
because of the possibility of incompatibility between
materials used in the production process and others
applied later.
We have selected car-care products and compiled
recommendations which are specially matched to our
vehicles and which always reflect the latest technology.
You can obtain Mercedes-Benz approved car-care
products at your authorized Mercedes-Benz Light Truck
Center.
Wa r n i n g !
Many cleaning products can be hazardous. Some
are poisonous, others are flammable. Always follow
the instructions on the particular container.
Always open your vehicle’s doors or windows when
cleaning the inside.Never use fluids or solvents that are not designed
for cleaning your vehicle.
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