fuel cap MERCEDES-BENZ G500 2002 W463 Owner's Manual

6 Contents
Vehicle careCleaning and care
of the vehicle .............................350
Power washer .............................. 351
Tar stains ..................................... 351
Paintwork, painted body
components ................................. 351
Engine cleaning ..........................352
Vehicle washing .........................352
Ornamental moldings ................352
Headlamps, taillamps,
turn signal lenses ......................352
Window cleaning ........................353
Wiper blades ...............................353
Light alloy wheels ......................353
Instrument cluster .....................353
Steering wheel and
gear selector lever ......................353
Cup holder ...................................354
Seat belts .....................................354Headliner .................................... 354
Upholstery .................................. 354
Hard plastic trim items ............. 354
Plastic and rubber parts ........... 354
Technical dataSpare parts service ....................... 356
Warranty coverage ........................ 356
Identification labels ...................... 357
Layout of poly-V-belt drive ........... 358
Technical data ................................ 359
Fuels, coolants, lubricants etc. –
capacities ................................... 361
Engine oils ...................................... 363
Engine oil additives ...................... 363
Air conditioner refrigerant .......... 363
Brake fluid ...................................... 363
Premium unleaded gasoline ........ 364
Fuel requirements ........................ 364
Gasoline additives ......................... 365
Coolants .......................................... 365
Consumer information ................. 367
IndexIndex ................................................369
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86 Instrument cluster
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
Indicator lamps in the instrument cluster
High beam, see page 134
ABS malfunction, see page 269
Brake warning lamp (except Canada), see
page 266.
Parking brake engaged, see page 266
Brake fluid low, see page 266
ESP. Adjust driving to road condition,
see page 270
Fasten seat belts, see page 270
SRS malfunction, see page 267Engine malfunction indicator lamp. If the
malfunction indicator lamp comes on when
the engine is running, it indicates a
malfunction of the fuel management system,
emission control system, systems which
impact emissions, or the fuel cap is not
closed tight. In all cases, we recommend that
you have the malfunction checked as soon as
possible, see page 265.
ABS
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227 Driving instructions
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Be especially careful when driving in unknown
territory. It is good practice to get out of the vehicle and
scout the path you intend to take.
Continuous and speedy driving in sandy soil overcomes
the vehicle rolling resistance, and helps to prevent the
vehicle from sinking into the ground. Switch on the
differential locks, see page 253.
Do not initiate jumps with the vehicle. It interrupts the
forward momentum of the vehicle.
Always drive on slopes with the engine running and the
vehicle in gear.
Sand, dirt, mud and other material having friction
property, can cause exceptional wear and tear as well as
failure of the brakes.
In this case the brakes may be less effective or even fail
when you most need them. Always clean and check the
brakes following each off-road trip.Checklist before off-road driving
• Engine oil level: Check the engine oil level, see
page 127 and page 304. The display “ENGINE OIL
LEVEL – O.K.” must appear in the multifunction
display.
Only then is a trouble free oil supply obtained even
on steep gradients with the vehicle.
•Tires: Check t he tr ead de pt h an d main tain s pec if ied
tire pressure (see tire pressure label inside the fuel
filler flap). Check tires for possible damage and
remove foreign objects. The valve caps must be
mounted.
•Rims: Dented or bent rims can cause tire pressure
loss and damage the tire beads. For this reason,
check and, if necessary, change rims before driving
off-road.
• Vehicle tool kit: Check if the vehicle jack is
functional. In all cases take the vehicle tool kit, a
strong tow rope, a shovel and a small plank (to put
under the vehicle jack on sandy soil) with you.
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258 What you should know at the gas station
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index
What you should know at the gas station
Fuel supplyOpen flap by pushing at rear (arrow). Turn fuel cap to
the left and hold on to it until possible pressure in tank
has been released, then remove cap. Failure to remove
slowly could result in personal injury.
The fuel filler cap is tethered to the fuel filler neck. Do
not drop the cap. It could damage the vehicle paint
finish.
Manual release of fuel filler flap, see page 347.
Important!
When refueling vehicle make certain that no gasoline
comes into contact with plastic taillamp, to prevent
damaging the lens.
Fuel
To prevent fuel vapors from escaping into open air, fully
insert filler nozzle unit.
Only fill fuel tank until the filler nozzle unit cuts out –
do not top up or overfill.
Wa r n i n g !
Gasoline is highly flammable and poisonous. It
burns violently and can cause serious injury.
Whenever you are around gasoline, avoid inhaling
fumes and skin contact, extinguish all smoking
materials. Never allow sparks, flame or smoking
materials near gasoline!
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259 What you should know at the gas station
Te ch n i c a l
data Instruments
and controlsOperationDrivingInstrument
cluster displayPractical hints Car care Index Leaving the engine running and the fuel cap open can
cause the “CHECK ENGINE” lamp to illuminate.
Fuel tank capacity approximately 25.4 US gal (96.0 l).
This includes approximately 5.3 US gal (20.0 l) reserve.
Use premium unleaded gasoline: Posted Octane
Index 91 (Average of 96 RON / 86 MON).
•Engine oil
Engine oil level check, see page 127 and page 304.
Fill quantity between upper and lower dipstick
marking level: 2.1 US qt (2.0 l).
Recommended engine oils, see Approved Service
Products sheet.•Coolant
For normal replenishing, use water (potable water
quality).
For further information (e.g. anticorrosion/
antifreeze), see page 306 and 365.
• Spark plugs
Approved spark plugs, see page 360.
•Tire pressure
For tire pressure, refer to tire pressure label inside
the fuel filler flap. See page 318 for further details.
•Air conditioner
R-134a refrigerant and special PAG lubricant, see
page 363.
Wa r n i n g !
Overfilling of fuel tank may result in creating
pressure in the system which could cause a gas
discharge such as the gas spraying back out upon
removing the filler nozzle which could cause
personal injury.
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265 Malfunction and indicator lamps
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index On-board diagnostic system
Check engine malfunction indicator lamp
Engine malfunction indicator lamp. If the
“CHECK ENGINE” malfunction indicator
lamp comes on when the engine is running,
it indicates a malfunction of the fuel management
system, emission control system, systems which impact
emissions, or the fuel cap is not closed tight (check the
fuel cap). If the “CHECK ENGINE” lamp is illuminated
continuously and the vehicle is driving normally, you
may still drive the vehicle, however, in all cases, we
recommend that you have the system checked at your
authorized Mercedes-Benz Light Truck Center as soon
as possible.
If the “CHECK ENGINE” lamp comes on continuously
and / or the vehicle is not driving normally (e.g.
malfunction of the fuel management system or running
out of fuel), serious damage can occur to the emission
system. Please contact your authorized Mercedes-Benz
Light Truck Center immediately.The Sequential Multiport Fuel Injection (SFI) control
module monitors emission control components that
either provide input signals to or receive output signals
from the control module. Malfunctions resulting from
interruptions or failure of any of these components are
indicated by the “CHECK ENGINE” malfunction
indicator lamp in the instrument cluster and are
simultaneously stored in the SFI control module.
If the “CHECK ENGINE” malfunction indicator lamp
comes on, have the system checked at your authorized
Mercedes-Benz Light Truck Center as soon as possible.
With some exceptions, the control module switches off
the “CHECK ENGINE” malfunction indicator lamp if the
condition, causing the lamp to come on, no longer exists
during three consecutive cycles.
An on-board diagnostic connector is located in
passenger compartment on the driver’s side near hood
lock release on the upper left of footwell, allowing the
accurate identification of system malfunctions through
the readout of diagnostic trouble codes.
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355 Contents - Technical data
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Technical dataSpare parts service ........................356
Warranty coverage .........................356
Identification labels .......................357
Layout of poly-V-belt drive ............358
Technical data ................................359
Fuels, coolants, lubricants etc. –
capacities ................................... 361Engine oils ...................................... 363
Engine oil additives ...................... 363
Air conditioner refrigerant .......... 363
Brake fluid ...................................... 363
Premium unleaded gasoline ........ 364
Fuel requirements ........................ 364
Gasoline additives ......................... 365
Coolants .......................................... 365
Consumer information ................. 367
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361
Fuel\b, coolant\b, lubricant\b etc. - capacitie\b
Te ch n i c a l
\fata
In\btrument\b
an\f control\b Operation Driving
In\btrument
clu\bter \fi\bplay Practical hint\b Car care In\fex
Fuel\b, coolant\b, lubricant\b etc. – capacitie\b
Vehicle c\fm\b\fnents and their res\bective lubricants must match. Theref\fre use \fnly brands tested and rec\fmmended
by us. Please refer t\f the Fact\fry A\b\br\fved Service Pr\fducts \bam\bhlet, \fr inquire at y\fur Mercedes-Benz Light Truck
Center.
Fuel\b, coolant\b, lubricant\b etc. Mo\fel G 500
Capacity
Engine with \fil filter
(rec\fmmended engine \fils) 8.5 US qt (8.0 l)
Aut\fmatic transmissi\fn
(aut\fmatic transmissi\fn fluid) 9.0 US qt (8.5 l)
Transfer case
( MB part no. A 001 28 03 10 )2.96
U S q t ( 2.8 l )
Di ffe re n tial l \f ck c\f ntr \f l 0.47 - 0.63 US qt (0.46 - 0.6 l)
Rear axle
(Hy\b\fid gear \fil SAE 90, 85 W 90) 1
.9 U S q t ( 1 .8 l )
Fr\fnt axle
( H y\b \fi d g ear \f il S A E 9 0, 85 W 90 ) 1
.5 U S q t ( 1.4 l )
P\fwer steering
(MB P\fwer steering fluid) a
\b \b r\f x . 1.06 U S q t ( 1.0 l )
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362 Fuels, coolants, lubricants etc. - capacities
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
Front wheel hubs
(high temperature roller bearing grease)approx. 1.5 oz (43 g) each
Brake system
(MB Brake fluid [DOT 4+])approx. 0.53 US qt (0.5 l)
Windshield / headlamp washer system
(MB Windshield washer concentrate “S”
1)approx. 7.9 US qt (7.5 l)
Cooling system
(MB Anticorrosion / antifreeze)approx. 12.7 US qt (12.0 l)
Fuel tank
including a reserve of
(Premium unleaded gasoline:
Posted Octane 91 (Avg. of 96 RON / 86 MON))approx. 25.4 US gal (96.0 l)
approx. 5.3 US gal (20.0 l)
Air conditioner system
(R-134a refrigerant and special
PA C l u b r ic a n t (Never R-12))
1 Use MB Windshield Washer Concentrate “S” and water for temperatures above freezing or MB Windshield
Washer Concentrate “S” and commercially available premixed windshield washer solvent / antifreeze for
temperatures below freezing. Follow suggested mixing ratios, see page 307.Fuels, coolants, lubricants etc. Model G 500
Capacity
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366 Fuels, coolants, lubricants etc.
Te ch n i c a l
data Instruments
and controlsOperation DrivingInstrument
cluster displayPractical hints Car care Index
the engine temperature will increase due to the lower
heat transfer capability of the solution. Therefore, do not
use more than this amount of anticorrosion / antifreeze.
If the coolant level is low, water and MB anticorrosion/
antifreeze should be used to bring it up to the proper
level (have cooling system checked for signs of leakage).
The water in the cooling system must meet minimum
requirements, which are usually satisfied by normal
drinking water. If your are not sure about the water
quality, consult your authorized Mercedes-Benz Light
Truck Center.
Anticorrosion/antifreeze
Your vehicle contains a number of aluminum parts. The
use of aluminum components in motor vehicle engines
necessitates that anticorrosion / antifreeze coolant used
in such engines be specifically formulated to protect the
aluminum parts. (Failure to use such anticorrosion/
antifreeze coolant will result in a significantly
shortened service life.)
Therefore the following product is strongly
recommended for use in your vehicle: Mercedes-Benz
Anticorrosion / antifreeze agent.Before the start of the winter season (or once a year in
the hot southern regions), you should have the
anticorrosion / antifreeze concentration checked. The
coolant is also regularly checked each time you bring
your vehicle to your authorized Mercedes-Benz Light
Truck Center for service.
Anticorrosion / antifreeze quantity
Approx. freeze protection
– 35
°F
(– 37°C)– 49
°F
(– 45°C)
5.5 US qt
(5.2 l)6.2 US qt
(5.8 l)
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