catalytic converter MERCEDES-BENZ G500 2003 W463 Owner's Manual

Contents
Climate control .................................. 150
Setting the temperature ............... 152
Adjusting air distribution and
volume ......................................... 153
Defrosting .................................... 154
Air recirculation............................ 154
Rear window defroster ................. 155
Residual engine heat utilization.... 156
Deactivating the climate control
system ......................................... 156
Air conditioning ............................ 157
Rear passenger compartment
adjustable air vents ...................... 157
Power windows.................................. 158
Opening and closing the windows 158
Sliding/pop-up roof ........................... 160
Opening and closing the
sliding/pop-up roof ...................... 160
Driving systems ................................. 162
Cruise control .............................. 162
Rear Park Assist* ......................... 165
Loading.............................................. 168
Roof rack ..................................... 168
Cargo area cover.......................... 168
Enlarged cargo area ..................... 169
Split rear seat bench .................... 169Partition net* (MB Accessory) ...... 171
Loading instructions ..................... 173
Cargo tie-down rings ..................... 175
Useful features ................................... 176
Interior storage spaces ................. 176
Ashtrays........................................ 179
Cigarette lighter ............................ 181
Electrical outlet ............................. 181
Telephone* ................................... 182
Tele Aid ......................................... 183
Garage door opener ...................... 191
Heated steering wheel .................. 194
Operation.......................................... 195
The first 1000 miles (1500 km) .......... 196
Driving instructions ............................ 197
Drive sensibly – save fuel.............. 197
Drinking and driving ...................... 197
Pedals ........................................... 197
Power assistance .......................... 198
Brakes........................................... 198
Driving off ..................................... 199
Parking.......................................... 199
Tires .............................................. 200
Hydroplaning................................. 200Tire traction .................................. 201
Tire speed rating ........................... 201
Winter driving instructions ............ 202
Standing water ............................. 203
Passenger compartment............... 203
Off-road driving ............................. 203
Control and operation of radio
transmitters .................................. 210
Driving abroad .............................. 211
Catalytic converter ....................... 211
Emission control ........................... 212
Coolant temperature .................... 212
At the gas station ............................... 214
Check regularly and
before a long trip .......................... 215
Engine compartment .......................... 216
Hood ............................................. 216
Engine oil ...................................... 217
Transmission fluid level ................ 220
Coolant level ................................. 220
Windshield/rear window washer
system and headlamp cleaning
system .......................................... 222
Battery ............................................... 223

45 Getting started
Driving

Release the parking brake by lifting
lever1 up slightly, pressing button2
on the lever and moving lever1 down
to the stop.
The indicator lamp
;
(USA only) or
3
(Canada only) in the instrument
cluster goes out.
Driving

Depress the brake pedal.
The selector lever lock is released.

Move selector lever to positionD orR.

Release the brake pedal.

Carefully depress the accelerator.
Once the vehicle is in motion, the auto-
matic central locking system engages
and the locking knobs drop down.After a cold start, the automatic transmis-
sion engages at a higher revolution. This al-
lows the catalytic converter to reach its
operating temperature earlier.
More information on driving can be found
in “Operation” section (
page 197).
For information on off-road driving, see
“Driving instructions” (
page 203).
iWait for the gear selection process to
complete before setting the vehicle in
motion.
iYou can open the doors from inside at
any time. Open doors only when the
conditions are safe to do so.!If you hear a warning signal when driv-
ing off, you have forgotten to release
the parking brake.
Release the parking brake.
Warning!
G
It is dangerous to shift the selector lever out
ofP or N if the engine speed is higher than
idle speed. If your foot is not firmly on the
brake pedal, the vehicle could accelerate
quickly forward or in reverse. You could lose
control of the vehicle and hit someone or
something. Only shift into gear when the en-
gine is idling normally and when your right
foot is firmly on the brake pedal.Warning!
G
On slippery road surfaces, never downshift
in order to obtain braking action. This could
result in drive wheel slip and reduced vehi-
cle control. Your vehicle’s ABS will not pre-
vent this type of loss of control.

49 Getting started
Driving
Problems while driving
The engine runs erratically and misfires

An ignition cable may be damaged.


The engine electronics may not be op-
erating properly.


Unburned gasoline may have entered
the catalytic converter and damaged it.

Give very little gas.

Have the problem repaired by an au-
thorized Mercedes-Benz Light Truck
Center as soon as possible.The coolant temperature is over 248°F
(120°C)
The coolant is too hot and is no longer
cooling the engine.

Stop the vehicle as soon as possible
and turn off the engine. Allow engine
and coolant to cool.

Check the coolant level and add cool-
ant if necessary (
page 220).In case of accident
If the vehicle is leaking gasoline:

Do not start the engine under any cir-
cumstances.

Notify local fire and/or police authori-
ties.
If the extent of the damage cannot be de-
termined:

Notify an authorized Mercedes-Benz
Light Truck Center.
If no damage can be determined on the


major assemblies


fuel system


engine mount:

Start the engine in the usual manner.
iExcessive coolant temperatures trigger
a warning message in the multifunction
display (
page 252).

211 Operation
Driving instructions
Telephones and two-way radios
Radio transmitters, such as a portable tele-
phone or a citizens band unit should only
be used inside the vehicle if they are con-
nected to an antenna that is installed on
the outside of the vehicle.
Refer to the radio transmitter operation in-
structions regarding use of an external an-
tenna.
Driving abroad
Abroad, there is a widely-spread
Mercedes-Benz service network at your
disposal. If you plan to drive into areas
which are not listed in the index of your
Mercedes-Benz Light Truck Center directo-
ry, you should request pertinent informa-
tion from your authorized Mercedes-Benz
Light Truck Center.Catalytic converter
Your Mercedes-Benz is equipped with
monolithic type catalytic converters, an
important element in conjunction with the
oxygen sensors to achieve substantial con-
trol of the pollutants in the exhaust emis-
sions. Keep your vehicle in proper
operating condition by following our rec-
ommended maintenance instructions as
outlined in your Service Booklet.
Warning!
G
Never operate radio transmitters equipped
with a built-in or attached antenna (i.e. with-
out being connected to an external antenna)
from inside the vehicle while the engine is
running. Doing so could lead to a malfunc-
tion of the vehicle’s electronic system, pos-
sibly resulting in an accident and/or
personal injury.
!To prevent damage to the catalytic con-
verters, use only premium unleaded
gasoline in this vehicle.
Any noticeable irregularities in engine
operation should be repaired promptly.
Otherwise, excessive unburned fuel
may reach the catalytic converter,
causing it to overheat and start a fire.Warning!
G
As with any vehicle, do not idle, park or op-
erate this vehicle in areas where combusti-
ble materials such as grass, hay or leaves
can come into contact with the hot exhaust
system, as these materials could be ignited
and cause a vehicle fire.

218 OperationEngine compartmentChecking engine oil level
When checking the oil level the vehicle
must

be parked on level ground


be at normal operating temperature


have been stationary for at least five
minutes with the engine turned off
With the operating system
You can check the engine oil level on the
multifunction display.

Turn the key in the starter switch to
position2.
The standard display (
page 111) should
appear in the multifunction display.

Press button
k
or
j
on the
steering wheel until the following mes-
sage is seen in the multifunction dis-
play:
ENGINE OIL LEVEL - MEASUREMENT IN
PROCESS! MEASUREMENT CORRECT ONLY
IF VEH. LEVEL
After about three seconds, this mes-
sage is displayed:
ENGINE OIL LEVEL –
MEASURING NOW!
One of the following messages will sub-
sequently appear in the indicator:

ENGINE OIL LEVEL – OK



ENGINE OIL LEVEL – ADD 1.0 QUART
(1.0 LITER)!


ENGINE OIL LEVEL – ADD 1.5 QUART
(1.5 LITER)!


ENGINE OIL LEVEL – ADD 2.0 QUART
(2.0 LITER)!
Other display messages
If there is excessive engine oil with the en-
gine at normal operating temperature, the
following message will appear: ENGINE OIL LEVEL – REDUCE OIL LEVEL! 
Have excess oil siphoned.
If the key is not turned to position2 in the
starter switch:
ENGINE OIL LEVEL – SWITCH ON IGNITION!
Switch on the ignition.
iIf you want to cancel the measuring
process, press the
k
or
j
but-
tons on the multifunction steering
wheel.
!Excessive oil must be siphoned or
drained off. It could cause damage to
the engine and catalytic converter not
covered by the Mercedes-Benz Limited
Warranty.
The oil dipstick tube allows for draining
of oil by using a suction device
(page 219).

220 OperationEngine compartmentAdding engine oil
Unscrew cap2 from the filler neck.

Add oil. Be careful not to overfill with
oil.
Be careful not to spill any oil when adding.
Avoid environmental damage caused by oil
coming into contact with the ground or wa-
ter.

Screw cap2 back on the filler neck.
Transmission fluid level
The transmission fluid level does not need
to be checked. The transmission has a per-
manent supply of automatic transmission
fluid.
If you notice transmission fluid loss or gear
shifting malfunctions, have an authorized
Mercedes-Benz Light Truck Center check
the automatic transmission.Coolant level
The engine coolant is a mixture of water
and anticorrosion/antifreeze.
When checking the coolant level

the vehicle must be parked on level
ground


the engine must be cool. The coolant
level should reach the COLD LEVEL
mark in the reservoir.
!Excessive oil must be siphoned or
drained off. It could cause damage to
the engine and catalytic converter not
covered by the Mercedes-Benz Limited
Warranty.
The oil dipstick1 tube allows for drain-
ing of oil by using a suction device.
Warning!
G
In order to avoid any possibly serious burns:

Use extreme caution when opening the
hood if there are any signs of steam or
coolant leaking from the cooling system,
or if the coolant temperature display in-
dicates that the coolant is overheated.


Do not remove pressure cap on coolant
reservoir if engine temperature is above
194°F (90°C). Allow engine to cool
down before removing cap. The coolant
reservoir contains hot fluid and is under
pressure.


Using a rag, slowly open the cap approx-
imately
1⁄2turn to relieve excess pres-
sure. If opened immediately, scalding
hot fluid and steam will be blown out un-
der pressure.


Do not spill antifreeze on hot engine
parts. Antifreeze contains ethylene gly-
col which may burn if it comes into con-
tact with hot engine parts.

254 Practical hintsWhat to do if …Display
Possible cause
Suggested solution
Category
Ñ
CRUISE CONTROL
VISIT WORKSHOP!
Cruise control is malfunctioning.

Visit an authorized
Mercedes-Benz Light Truck
Center.
2
J
DOOR OPEN!
You are attempting to drive with one
or more doors open.

Close the doors.
1
e
ENGINE AIR FILTER
VISIT WORKSHOP!
The engine filter is clogged and must
be replaced.

Visit an authorized
Mercedes-Benz Light Truck
Center as soon as possible.
2
:
ENGINE OIL LEVEL
STOP, ENGINE OFF!
There is no oil in the engine. There is
a danger of engine damage.
See also comments on the following
page.

Carefully bring the vehicle to a
halt as soon as possible.

Turn off the engine.

Add engine oil and check the
engine oil level (
page 218).
1
ENGINE OIL LEVEL
CHECK LEVEL!
The engine oil level is too low.
See also comments on the following
page.

Check the engine oil level
(page 218) and add oil as re-
quired.
2
ENGINE OIL LEVEL
REDUCE OIL LEVEL!
You have added too much engine oil.
There is a risk of damaging the en-
gine or the catalytic converter.
See also comments on the following
page.

Have oil siphoned. Observe all
legal requirements with re-
spect to its disposal.
2

297 Practical hints
Jump starting
Jump starting
If the battery is discharged, the engine can
be started with jumper cables and the bat-
tery of another vehicle. Observe the follow-
ing:

Jump starting should only be performed
when the engine and catalytic convert-
er are cold.


Do not start the engine if the battery is
frozen. Let the battery thaw out first.


Only use 12 V battery to jump start
your vehicle. Jump starting with a more
powerful battery could damage the ve-
hicle’s electrical system, which will not
be covered by the Mercedes-Benz Lim-
ited Warranty.


Use only jumper cables with sufficient
cross-section and insulated terminal
clamps.


Always make sure that the jumper ca-
bles are not on or near pulleys, fans, or
other parts that move when an engine
is started or running.
Warning!
G
Failure to follow these directions will cause
damage to the electronic components, and
can lead to a battery explosion and severe
injury or death.
Never lean over batteries while connecting
or jump starting, you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water, and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and very explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking etc.
Attempting to jump start a frozen battery
can result in it exploding, causing personal
injury.
Read all instructions before proceeding.
!Avoid repeated and lengthy starting at-
tempts.
Do not attempt to start the engine us-
ing a battery quick charge unit.
If engine does not run after several un-
successful starting attempts, have it
checked at the nearest authorized
Mercedes-Benz Light Truck Center.
Excessive unburned fuel generated by
repeated failed starting attempts may
damage the catalytic converter and
may present a fire risk.
Make sure the jumper cables do not
have loose or missing insulation.
Make sure the cable clamps do not
touch any other metal part while the
other end is still attached to a battery.!Do not tow-start the vehicle.

333 Index
Battery, vehicle 223, 295
Charging 295
Disconnecting 296
Messages in display 266
Reconnecting 296
Block heater 228
Blocking
Rear door window operation 69
Brake assist system (BAS) 325
Brake fluid 215, 318
Brake lamp bulbs, left and right 280
Brake lamp, high mounted 280
Brake pads
Message in display 250
Brakes 198
Warning lamp 241, 242
Break-in period 196
Brush guard* 277
Lowering 278
Bulbs, replacing
Additional turn signals 279
Backup lamp 287
Backup lamps 280
Brake lamps 280
Fog lamps 279
Front fog lamps 283Front lamps 279
Front turn signal lamps 284
High and low beam 279
High beam lamps 281
High mounted brake lamp 280
License plate lamps 280, 288
Low beam lamps 281
Parking lamps 279, 280, 281
Rear fog lamp 287
Side marker lamps 279, 285
Standing lamps 279, 280, 281
Tail lamp assemblies 280, 286
Turn signal lamp, side 284
Turn signal lamps 279, 280
C
CAC (Customer Assistance Center) 325
Calling up
Range (distance to empty) 131
Service indicator 231
CAN system 325
Capacities
Fuels, coolants, lubricants, etc. 316
Cargo area cover 168
Installing 169
Removing 169Cargo area see Cargo compartment 87, 88
Cargo compartment
Tailgate 87, 88
Tie-down rings 175
Cargo tie-down rings 175
Catalytic converter 211
CD player
Operating 117
Center console 27
AIRBAG OFF indicator lamp 244
Lower part 28
Upper part 27
Centigrade
Setting temperature units 122
Central locking
From inside 89
Switch 89
Switching on/off (control system) 128
Unlocking from inside 89
Central locking switch 89
Certification label 310
Changing
Batteries (SmartKey) 273
Key setting 128
Charging
Vehicle battery 295