MERCEDES-BENZ G500 2004 W463 Owner's Manual

311 Practical hints
Battery
Battery
The battery is located in front of the rear
seat bench and below the cup holder
Batteries contain materials that can harm
the environment if disposed of improperly.
Large 12 volt storage batteries contain
lead.
Recycling of batteries is the preferred
method of disposal. Many states require
sellers of batteries to accept old batteries
for recycling.
Charging the battery
Have the battery removed at a
Mercedes-Benz Light Truck Center.
If you charge the battery yourself, make
sure to comply with the operating instruc-
tions for your battery charger.
Warning!
G
Failure to follow these instructions can re-
sult in severe injury or death.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 235).
Never lean over batteries while connecting,
you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking, etc.
Warning!
G
Do not place metal objects on the battery as
this could result in a short circuit.
Use leak-proof battery only to avoid the risk
of acid burns in the event of an accident.
Warning!
G
Never charge a battery while still installed in
the vehicle. Gases may escape during charg-
ing and cause explosions that may result in
paint damage, corrosion or personal injury.!Have the battery checked regularly by
an authorized Mercedes-Benz Light
Truck Center.
Refer to Service Booklet for mainte-
nance intervals or contact your autho-
rized Mercedes-Benz Light Truck
Center for further information.

312 Practical hintsBatteryDisconnecting the battery
Turn off all electrical consumers.

Disconnect the battery negative lead.

Remove the cover from the positive ter-
minal.

Disconnect the battery positive lead.

Remove the breather hose from the
battery.
Reconnecting the battery
Turn off all electrical consumers.

Connect the positive lead and fasten its
cover.

Connect the negative lead.

Install the breather hose.
!Never loosen or detach battery termi-
nal clamps while the engine is running
or the SmartKey is in the starter switch.
Otherwise the alternator and other
electronic components could be se-
verely damaged.
iWith a disconnected battery

you will no longer be able to turn
the SmartKey in the starter switch


the gear selector lever will remain
locked in positionP
!Never invert the terminal connections.!The battery, its filler caps and the vent
tube must always be securely installed
when the vehicle is in operation.
iThe following procedures must be car-
ried out following any interruption of
battery power (e.g. due to reconnec-
tion):

Set the clock (see COMAND opera-
tor’s manual).


Resynchronize the front seat head
restraints and seat adjustment fore,
aft (
page 95).


Synchronize the ESP (
page 263).

313 Practical hints
Jump starting
Jump starting
If the battery is discharged, the engine can
be started with jumper cables and the bat-
tery of another vehicle. Observe the follow-
ing:

Jump starting should only be performed
when the engine and catalytic convert-
er are cold.


Do not start the engine if the battery is
frozen. Let the battery thaw out first.


Only use 12 volt battery to jump start
your vehicle. Jump starting with a more
powerful battery could damage the ve-
hicle’s electrical system, which will not
be covered by the Mercedes-Benz Lim-
ited Warranty.


Use only jumper cables with sufficient
cross-section and insulated terminal
clamps.


Always make sure the jumper cables
are not on or near pulleys, fans, or oth-
er parts that move when an engine is
started or running.
Warning!
G
Failure to follow these directions will cause
damage to the electronic components, and
can lead to a battery explosion and severe
injury or death.
Never lean over batteries while connecting
or jump starting, you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water, and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and very explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking, etc.
Attempting to jump start a frozen battery
can result in it exploding, causing personal
injury.
Read all instructions before proceeding.
!Avoid repeated and lengthy starting at-
tempts.
Do not attempt to start the engine us-
ing a battery quick charge unit.
If engine does not run after several un-
successful starting attempts, have it
checked at the nearest authorized
Mercedes-Benz Light Truck Center.
Excessive unburned fuel generated by
repeated failed starting attempts may
damage the catalytic converter and
may present a fire risk.
Make sure the jumper cables do not
have loose or missing insulation.
Make sure the cable clamps do not
touch any other metal part while the
other end is still attached to a battery.!Do not tow-start the vehicle.

314 Practical hintsJump startingThe jump-start contacts are located in the
engine compartment.
Make sure the two vehicles do not
touch.

Turn off all electrical consumers.

Apply parking brake.

Shift gear selector lever to positionP.

Start engine of the vehicle with the
charged battery and run at idle speed.1Cover
2Positive (+) terminal
3Negative (-) terminal

Open cover1 of the positive terminal
of both vehicles.

Connect the positive terminals2 of
the batteries with the jumper cable.
Clamp cable to discharged battery first.

Connect negative terminals3 of the
batteries with the jumper cable. Clamp
cable to charged battery first.

Start the engine of the disabled vehi-
cle.Now you can again turn on the electrical
consumers. Do not turn on the lights under
any circumstances.

Remove the jumper cables first from
negative terminals3 of the batteries
and then from positive terminals2.
You can now turn on the lights.

Have the battery checked at the
nearest authorized Mercedes-Benz
Light Truck Center.
Warning!
G
Keep flames or sparks away from battery.
Do not smoke.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 311).

315 Practical hints
Towing the vehicle
Towing the vehicle
Mercedes-Benz recommends that the vehi-
cle be transported with all wheels off the
ground using flatbed or appropriate wheel
lift/dolly equipment. This method is pref-
erable to other types of towing.
When circumstances do not permit the
recommended towing methods, the vehi-
cle may be towed with all wheels on the ground only so far as necessary to have the
vehicle moved to a safe location where the
recommended towing methods can be em-
ployed.
!Use flatbed or wheel lift/dolly equip-
ment, with SmartKey in starter switch
turned to position0.
Do not tow with sling-type equipment.
Towing with sling-type equipment over
bumpy roads will damage radiator and
supports.
To prevent damage during transport,
do not tie down vehicle by its chassis or
suspension parts. Use the towing eyes.
Switch off the ESP (
page 79),
tow-away alarm (
page 83) and the
automatic central locking
(
page 133).
!When towing the vehicle with all wheels
on the ground, the gear selector lever
must be in position N and the Smart-
Key must be in starter switch
position2.
When towing the vehicle with all wheels
on the ground, the vehicle may be
towed only for distances up to 30 miles
(50 km) and at a speed not to exceed
30 mph (50 km/h).
If the vehicle is towed with one axle
raised (observe instructions regarding
flexible drive shaft and propeller
shafts), the engine must be shut off
(SmartKey in starter switch position1).
Otherwise, the 4-ETS may become en-
gaged which may cause loss of towing
control.
!Do not tow-start the vehicle.Warning!
G
Prior to towing the vehicle with all wheels on
the ground, make certain that the SmartKey
is in starter switch position2.
If the SmartKey is left in the starter switch
position0 for an extended period of time, it
can no longer be turned in the switch. In this
case, the steering is locked. To unlock, re-
move SmartKey from starter switch and re-
insert.
Always tow with a tow bar if:

the engine will not run


there is a malfunction in the power sup-
ply or in the vehicle’s electrical system
as that will be necessary to adequately con-
trol the towed vehicle.

316 Practical hintsTowing the vehicleWarning!
G
With the engine not running, there is no
power assistance for the brake and steering
systems. In this case, it is important to keep
in mind that a considerably higher degree of
effort is necessary to brake and steer the ve-
hicle. Adapt your driving accordingly.iThe gear selector lever will remain
locked in positionP and the SmartKey
will not turn in the starter switch if the
battery is disconnected or discharged.
See notes on the battery (
page 311)
or on jump starting (
page 313).
Manually unlocking transmission gear
selector lever (
page 290).
iTo signal turns while being towed with
hazard warning flasher in use, turn
SmartKey in starter switch to
position2 and activate combination
switch for left or right turn signal in usu-
al manner – only the selected turn sig-
nal will operate.
Upon canceling the turn signal, the haz-
ard warning flasher will operate again.
!When towing the vehicle with all wheels
on the ground, note the following:
With the automatic central locking acti-
vated and the SmartKey in starter
switch position2, the vehicle doors
lock if the wheels are turning at vehicle
speeds of approx. 9 mph (15 km/h) or
more.
To prevent the vehicle doors from lock-
ing, deactivate the automatic central
locking (
page 133).
Towing of the vehicle should only be
done using the towing eye. Never at-
tach tow cable, tow rope or tow rod to
vehicle chassis, frame or suspension
parts.

317 Practical hints
Towing the vehicle
Transporting the vehicle
When transporting the vehicle, you can use
the towing eyes for pulling the vehicle onto
a trailer or transporter. 
Move the gear selector lever to posi-
tion N.

Shift the transfer case to neutral posi-
tion N.

To avoid damaging the vehicle, it
should only be tied down on the
wheels / wheel rims, not on chassis
components such as the transverse
link or trailing arm.Towing the vehicle - various problem
scenarios
Comply with all towing information
(page 315).
In case of engine damage, transmission
damage or malfunctions in electrical
equipment

Move the gear selector lever to posi-
tion N.

Shift the transfer case to neutral posi-
tion N.In case of transfer case damage or for
towing vehicle distances exceeding
30 miles (50 km)
The propeller shafts to the drive axles must
be removed.
In case of front axle damage
Raise the front axle when towing. The pro-
peller shaft between the rear axle and the
transfer case must be removed.
In case of rear axle damage
When the rear axle is raised, the vehicle
can only be towed with a wheel lift or a dol-
ly placed under its front wheels.!When removing drive shaft, place M10
nuts on bolts as distance sleeves and
tighten using M8 nuts.
Always install new self-locking nuts
when reinstalling the drive shaft.

318 Practical hintsTowing the vehicleFront towing eye
In the front, the towing eye is located on
the driver’s side under the bumper.
1Towing eye
Rear towing eye
In the rear, the towing eye is located on the
driver’s side under the bumper.
1Towing eye
Freeing a stranded vehicle
Freeing a stranded vehicle, on which the
wheels are dug into sand or mud, should
be done with the greatest of care, especial-
ly if the vehicle is heavily loaded.
Avoid pulling the vehicle jerkily or diago-
nally, since it could result in damage to the
chassis alignment.
Never try to free a vehicle that is still cou-
pled to a trailer.
If possible, a vehicle equipped with trailer
hitch receiver should be pulled backward
in its own previously made tracks.

319 Practical hintsFuses
Fuses
The fuse box is located on the left side of
the cockpit in the passenger compart-
ment. It contains:

a fuse chart


spare fuses


a special spare extractor
Additional fuses are located in:


battery box


front passenger footwell under the
cockpit


middle tunnel
Fuse box in passenger compartment
Opening
1Cover
Open the driver’s door.

Remove cover1 in direction of ar-
rows.
Fuse box in battery box
The battery box is located under the cover
in the rear footwell.
Replacement of fuses can only be per-
formed by a Mercedes-Benz Light Truck
Center.
iOnly install fuses that have been tested
and approved by Mercedes-Benz and
that have the specified amperage rat-
ing.
Never attempt to repair or bridge a
blown fuse. Have the cause determined
and remedied by an authorized
Mercedes-Benz Light Truck Center.

320 Practical hintsFusesFuse box in front passenger footwell
Opening
1Mounting screw
2Cover
Unscrew mounting screws1.

Remove cover2 in direction of ar-
rows.3Mounting screw
4Cover

Unscrew mounting screws3.

Remove cover4 in direction of
arrows.5Fuse box
6Mounting screw
To make changing the fuses easier, fuse
box5 can be folded down slightly:

Unscrew mounting screws6.

Fold fuse box5 downward.
iWe recommend having the fuses
changed at a Mercedes-Benz Light
Truck Center.