fuel MERCEDES-BENZ G500 2004 W463 Owner's Manual

Contents
Transfer case ..................................... 145
Gear range ................................... 145
Switching transfer case................ 145
Differential locks ............................... 148
A few words about differentials
and differential locks.................... 149
Switching differential locks
on and off..................................... 150
Good visibility .................................... 152
Rear view mirror........................... 152
Headlamp cleaning system .......... 153
Sun visors .................................... 154
Rear window defroster ................. 155
Climate control .................................. 156
Setting the temperature ............... 158
Adjusting air distribution and
volume ......................................... 159
Defrosting .................................... 160
Air recirculation............................ 160
Residual engine heat utilization.... 161
Deactivating the climate control
system ......................................... 162
Air conditioning ............................ 162
Rear passenger compartment
adjustable air vents...................... 163Power windows .................................. 164
Opening and closing the windows. 164
Sliding/pop-up roof ............................ 166
Opening and closing the
sliding/pop-up roof....................... 166
Driving systems .................................. 169
Cruise control ............................... 169
Rear Parking Assist* ..................... 172
Loading............................................... 175
Roof rack ...................................... 175
Cargo compartment cover ............ 175
Enlarged cargo compartment........ 176
Split rear seat bench..................... 176
Partition net* (MB Accessory) ...... 178
Loading instructions ..................... 180
Cargo tie-down rings ..................... 182
Useful features ................................... 183
Interior storage spaces ................. 183
Ashtrays........................................ 186
Cigarette lighter ............................ 188
Electrical outlet ............................. 188
Telephone* ................................... 189
Tele Aid ......................................... 190
Garage door opener ...................... 198
Heated steering wheel .................. 203
Operation.......................................... 205
The first 1000 miles (1500 km) .......... 206
Driving instructions ............................ 207
Drive sensibly – save fuel ............. 207
Drinking and driving...................... 207
Pedals ........................................... 207
Power assistance .......................... 208
Brakes .......................................... 208
Driving off ..................................... 209
Parking ......................................... 209
Tires.............................................. 210
Hydroplaning ................................ 210
Tire traction .................................. 211
Tire speed rating ........................... 211
Winter driving instructions ............ 212
Standing water ............................. 213
Passenger compartment............... 213
Off-road driving ............................. 213
Control and operation of radio
transmitters .................................. 221
Driving abroad .............................. 222
Catalytic converter ....................... 222
Emission control ........................... 222
Coolant temperature .................... 223

ContentsAt the gas station............................... 224
Refueling ...................................... 224
Check regularly and before
a long trip ..................................... 225
Engine compartment.......................... 227
Hood ............................................ 227
Engine oil...................................... 228
Transmission fluid level ................ 232
Coolant level ................................ 232
Windshield/rear window washer
system and headlamp cleaning
system.......................................... 234
Battery ............................................... 235
Tires and wheels ................................ 236
Important guidelines .................... 236
Life of tire ..................................... 237
Direction of rotation ..................... 237
Checking tire inflation pressure ... 237
Rotating wheels............................ 238
Winter driving..................................... 240
Winter tires................................... 240
Block heater (Canada only) .......... 240
Snow chains ................................. 241Maintenance ...................................... 242
Clearing the service indicator ...... 242
Service term exceeded ................ 242
Calling up the service indicator .... 243
Resetting the service indicator..... 243
Vehicle care ....................................... 244
Cleaning and care of the vehicle .. 244
Practical hints.................................. 251
What to do if … .................................. 252
Lamps in instrument cluster ........ 252
Lamp in center console ................ 259
Messages in the multifunction
display.......................................... 260
Where will I find ...? ........................... 283
First aid kit ................................... 283
Vehicle tool kit ............................. 283
Vehicle jack.................................. 284
CD changer .................................. 284
Spare wheel ................................. 285Unlocking/locking in an emergency .. 287
Unlocking the vehicle................... 287
Locking the vehicle ...................... 288
Changing batteries in
the SmartKey ............................... 288
Fuel filler flap ............................... 290
Manually unlocking the
transmission gear selector lever .. 290
Opening/closing in an emergency .... 292
Sliding/pop-up roof ..................... 292
Brush guard* ..................................... 293
Lowering and raising brush guard 294
Replacing bulbs ................................. 295
Bulbs ............................................ 295
Replacing bulbs for front lamps ... 297
Replacing bulbs for rear lamps .... 301
Replacing wiper blades ...................... 304
Removing wiper blades ................ 304
Installing wiper blades ................. 305
Flat tire .............................................. 306
Preparing the vehicle ................... 306
Mounting the spare wheel ........... 307

Contents
Battery ............................................... 311
Charging the battery .................... 311
Disconnecting the battery ............ 312
Reconnecting the battery ............. 312
Jump starting ..................................... 313
Towing the vehicle ............................. 315
Transporting the vehicle............... 317
Towing the vehicle -
various problem scenarios ........... 317
Front towing eye .......................... 318
Rear towing eye ........................... 318
Freeing a stranded vehicle ........... 318
Fuses ................................................. 319
Fuse box in passenger
compartment ............................... 319
Fuse box in battery box................ 319
Fuse box in front passenger
footwell ........................................ 320
Fuse box in middle tunnel ............ 321
Technical data.................................. 323
Spare parts service............................. 324
Warranty coverage ............................. 325
Loss of Service and Warranty
Information Booklet ...................... 325
Identification labels ............................ 326
Layout of poly-V-belt drive .................. 327
G 500/G 55 AMG ......................... 327
Engine ................................................ 328
Rims and tires .................................... 329
Rims and Tires ............................. 329
Spare wheels ................................ 330
Electrical system ................................ 331
Main dimensions, vehicle weights
and ratings ......................................... 332
Main dimensions........................... 332
Vehicle weights and ratings .......... 332Fuels, coolants, lubricants, etc. .......... 333
Capacities ..................................... 333
Engine oils .................................... 334
Engine oil additives ....................... 335
Air conditioning refrigerant ........... 335
Brake fluid .................................... 335
Premium unleaded gasoline.......... 335
Fuel requirements......................... 336
Gasoline additives......................... 336
Coolants ....................................... 336
Anticorrosion/antifreeze .............. 337
Windshield/rear window washer
system and headlamp cleaning
system .......................................... 339
Consumer information........................ 340
Uniform tire quality grading .......... 340
Technical terms............................... 343Index................................................. 349

13 Introduction
Operator’s Manual
Change of address or ownership
If you change your address, be sure to
send in the “Change of Address Notice”
found in the Service and Warranty Informa-
tion Booklet, or simply call the
Mercedes-Benz Customer Assistance
Center (in the USA) at
1-800-FOR-MER-Cedes, or Customer Ser-
vice (in Canada) at 1-800-387-0100. It is in
your own interest that we can contact you
should the need arise.
If you sell your Mercedes, please leave all
literature with the vehicle to make it avail-
able to the next operator.
If you bought this vehicle used, be sure to
send in the “Notice of Purchase of Used
Truck” found in the Service and Warranty
Information Booklet, or call the
Mercedes-Benz Customer Assistance Cen-
ter (in the USA) at 1-800-FOR-MERCedes,
or Customer Service (in Canada) at
1-800-387-0100.Operating your vehicle outside the USA
or Canada
If you plan to operate your vehicle in for-
eign countries, please be aware that:

service facilities or replacement parts
may not be readily available,


unleaded gasoline for vehicles with cat-
alytic converters may not be available;
the use of leaded fuels will damage the
catalysts,


gasoline may have a considerably low-
er octane rating, and improper fuel can
cause engine damage.Certain Mercedes-Benz models are avail-
able for delivery in Europe under our Euro-
pean Delivery Program. For details, consult
your authorized Mercedes-Benz Center or
write to:
In the USA:
Mercedes-Benz USA, LLC
European Delivery Department
One Mercedes Drive
Montvale, NJ 07645-0350
In Canada:
Mercedes-Benz Canada, Inc.
European Delivery Department
849 Eglinton Avenue East
Toronto, Ontario M4G 2L5

25 At a glance
Instrument cluster
Item
Page
1
Reset button for:

Resetting trip odometer
113


Resetting individual or
all settings
123,
125,
137,
243


Instrument cluster illu-
mination
112
2
LLeft turn signal indi-
cator lamp
24
3
?Engine malfunction
indicator lamp
256
vElectronic Stability
Program (ESP) warn-
ing lamp
78,
257
AHigh beam head-
lamp indicator
47,
108
Item
Page
4
KRight turn signal in-
dicator lamp
24
5
Fuel gauge with:Fuel reserve warning lamp
24
1Supplemental Re-
straint System (SRS)
indicator lamp
60,
258
warning lamp
62,
258
6
Multifunction display
with:
115
Trip odometer
24
Main odometer
24
Transfer case program
mode
145
Gear selector lever position
140
Outside temperature indi-
cator
114
Clock (see COMAND oper-
ating instructions)
115
Item
Page
7
Speedometer
8
Tachometer with:;Brake warning lamp
(USA only)
44,
254
3Brake warning lamp
(Canada only)
44,
254
-ABS indicator lamp
74,
252

44 Getting startedDrivingStarting
Make sure the gear selector lever is set
toP.

Do not depress accelerator.

Turn SmartKey in the starter switch to
position3 and hold until the engine
starts (
page 33).

Depress the brake pedal.
The gear selector lever lock is released.
For information on turning off the engine,
see “Turning off engine” (
page 52).Starting difficulties
If the engine does not start as described,
carry out the following steps:

Turn SmartKey in starter switch to
position0 and repeat starting proce-
dure.

Remember that extended starting at-
tempts can drain the battery.

Get a jump start (
page 313).
If the engine does not start after several
starting attempts, there could be a mal-
function in the engine electronics or in the
fuel supply system.

Notify an authorized Mercedes-Benz
Light Truck Center.Parking brake
1Lever
2Button
iYou can also use the “touch-start”
function. Turn the SmartKey to
position3 and release it again immedi-
ately. The engine then starts automati-
cally.
Warning!
G
When leaving the vehicle, always remove the
SmartKey from the starter switch, and lock
the vehicle.
Do not leave children unattended in the ve-
hicle, or with access to an unlocked vehicle.
Children could release the parking brake,
which could result in an accident and/or se-
rious personal injury.

50 Getting startedDrivingProblems while driving
The engine runs erratically and misfires

An ignition cable may be damaged.


The engine electronics may not be op-
erating properly.


Unburned gasoline may have entered
the catalytic converter and damaged it.

Give very little gas.

Have the problem repaired by an au-
thorized Mercedes-Benz Light Truck
Center as soon as possible.The coolant temperature is over 248°F
(120°C)
The coolant is too hot and is no longer
cooling the engine.

Stop the vehicle as soon as possible
and turn off the engine. Allow engine
and coolant to cool down.

Check the coolant level and add cool-
ant if necessary (
page 232).In case of accident
If the vehicle is leaking gasoline:

Do not start the engine under any cir-
cumstances.

Notify local fire and/or police authori-
ties.
If the extent of the damage cannot be de-
termined:

Notify an authorized Mercedes-Benz
Light Truck Center.
If no damage can be determined on the


major assemblies


fuel system


engine mount

Start the engine in the usual manner.
iExcessive coolant temperatures trigger
a warning message in the multifunction
display (
page 269).

86 Controls in detailLocking and unlocking
In the “Controls in detail” section you will
find detailed information on how to oper-
ate the equipment installed in your vehicle.
If you are already familiar with the basic
functions of your vehicle, this section will
be of particular interest to you.
To quickly familiarize yourself with the ba-
sic functions of the vehicle, refer to the
“Getting started” section of this manual.
The corresponding page numbers are giv-
en at the beginning of each segment.
Locking and unlocking
SmartKey
Your vehicle comes supplied with two
SmartKeys, each with remote control and
a removable mechanical key. The locking
tabs for the mechanical key portion of the
two SmartKeys are a different color to help
distinguish each key unit.
The SmartKey provides an extended oper-
ating range. To prevent theft, however, it is
advisable to only unlock the vehicle when
you are in close proximity to it.
The SmartKey centrally locks and unlocks:

the doors


the tailgate


the fuel filler flap
SmartKey with remote controls1‹ Lock button
2Locking tab for mechanical key
3ΠUnlock button
4Battery check lamp
5Â Panic button (
page 73)
iYou can also open and close the power
windows (
page 165) and slid-
ing/pop-up roof (
page 167) using
the SmartKey.

87 Controls in detail
Locking and unlocking
Factory setting
Global unlocking
Press buttonŒ.
All turn signal lamps blink once. The
locking knobs in the doors move up.
The vehicle will lock again automatically
within approximately 40 seconds of un-
locking if neither door nor tailgate is
opened, the SmartKey is not inserted in
the starter switch, or the central locking
switch is not activated.
Global locking

Press button‹.
All turn signal lamps blink three times.
The locking knobs in the doors move
down.Selective setting
If you frequently travel alone, you may wish
to reprogram the SmartKey so that
pressingŒ only unlocks the driver’s
door and the fuel filler flap.

Press and hold buttonsŒ and‹
simultaneously for about five seconds
until battery check lamp4 blinks
twice.
The SmartKey will then function as fol-
lows:
Unlocking driver’s door and fuel filler
flap

Press buttonΠonce.
Global unlocking

Press buttonΠtwice.
Global locking

Press button‹.Restoring to factory setting

Press and hold buttonsŒ and‹
simultaneously for about six seconds
until the battery check lamp4 blinks
twice.
!To prevent possible malfunction, avoid
exposing the SmartKey to high levels of
electromagnetic radiation.
Warning!
G
When leaving the vehicle, always remove the
SmartKey from the starter switch, and lock
the vehicle. Do not leave children unattend-
ed in the vehicle, or with access to an un-
locked vehicle. It is possible for children to
open a locked door from the inside, which
could result in an accident and/or serious
personal injury.

92 Controls in detailLocking and unlockingYou can deactivate the automatic locking
using the control system (
page 133).
For information on towing the vehicle, see
“Towing the vehicle” (
page 315).
Locking and unlocking from the inside
You can lock or unlock the vehicle from in-
side using the central locking switches.
This can be useful, for example, if you want
to unlock the passenger door from the in-
side or want to lock the vehicle before
starting to drive.
The fuel filler flap cannot be locked or un-
locked with the central locking switch.The central locking switch is located in the
center console.
Central locking switch1Locking
2Unlocking
iThe doors and the tailgate unlock auto-
matically after an accident if the force
of the impact exceeds a preset thresh-
old.
The vehicle automatically locks when
the ignition is switched on and the
wheels are turning at vehicle speeds of
approximately 9 mph (15 km/h) or
more. You could therefore lock yourself
out when the vehicle

is pushed


is on a test stand
Warning!
G
When leaving the vehicle, always remove the
SmartKey from the starter switch, and lock
the vehicle. Do not leave children unattend-
ed in the vehicle, or with access to an un-
locked vehicle. Unsupervised use of vehicle
equipment may cause an accident and/or
serious personal injury.