brake MERCEDES-BENZ G55AMG 2003 W463 Workshop Manual

263 Practical hints
What to do if …
.
TURN SIGNAL F, L
CHECK LAMP
SUBSTITUTE LAMP ON!
The left front turn signal lamp is mal-
functioning. A backup bulb is being
used.

Replace the bulb as soon as
possible.
2
TURN SIGNAL F, R
CHECK LAMP
SUBSTITUTE LAMP ON!
The right front turn signal lamp is
malfunctioning. A backup bulb is be-
ing used.

Replace the bulb as soon as
possible.
2
TURN SIGNAL R, L
CHECK LAMP
SUBSTITUTE LAMP ON!
The left rear turn signal lamp is mal-
functioning. A backup bulb is being
used.

Replace the bulb as soon as
possible.
2
TURN SIGNAL R, R
CHECK LAMP
SUBSTITUTE LAMP ON!
The right rear turn signal lamp is
malfunctioning. A backup bulb is be-
ing used.

Replace the bulb as soon as
possible.
2
!
(Canada
only)
;
(USA only)
PARKING BRAKE
RELEASE PARKING BRAKE!
You are driving with the parking
brake set.

Release the parking brake
(page 44).
1
A
RESERVE FUEL
VISIT FILLING STATION!
The fuel level has dropped below the
reserve mark.

Refuel at the next gas station
(page 214).
2
Display
Possible cause
Suggested solution
Category

265 Practical hints
What to do if …
Display
Possible cause
Suggested solution
Category
<
SEAT BELT SYSTEM
VISIT WORKSHOP!
The seat belt system is malfunction-
ing.

Visit an authorized
Mercedes-Benz Light Truck
Center as soon as possible.
1
FRT. PASS. SEAT BELT
FASTEN SEAT BELT!
The display reminds you and your
passengers to fasten seat belts.

Fasten the seat belts.
2
DRIVER’S SEAT BELT
FASTEN SEAT BELT!
The display reminds you and your
passengers to fasten seat belts.

Fasten the seat belts.
2
§
TC IN NEUTRAL
No gear has been selected in the
transfer case, it is in NEUTRAL.

Engage transfer case to gear
position HIGH or LOW
(page 141).
3
Warning!
G
If the transfer case is in NEUTRAL, the
Pposition of transmission will not hold vehi-
cle. The parking brake must be applied to
hold vehicle in place.

269 Practical hints
Where will I find ...?
Vehicle jack
The vehicle jack is under the rear bench
seat.
1Cover
2Tab
3Vehicle jack
Fold the rear bench seat forward
(page 170).

Open cover1.

Open tab2 and remove vehicle jack3.
Please also observe the safety guidelines
in the “Flat tire” section (
page 290)
when using the jack.
CD-changer
The CD-changer is located on the left side
of the cargo compartment.CD-changer
Warning!
G
The jack is designed exclusively for jacking
up the vehicle under the axle housing. To
help avoid personal injury, use the jack only
to lift the vehicle during a wheel change.
Never get beneath the vehicle while it is sup-
ported by the jack. Keep hands and feet
away from the area under the lifted vehicle.
Always firmly set parking brake and block
wheels before raising vehicle with jack.
Do not disengage parking brake while the
vehicle is raised. Be certain that the jack is
always vertical (plumb line) when in use, es-
pecially on hills. Always try to use the jack
on level surface. Make sure that the jack is
positioned correctly under the axle housing.
Always lower the vehicle onto sufficient ca-
pacity jackstands before working under the
vehicle.
iFor CD-changer instructions, see sepa-
rate COMAND operator’s manual.

280 Practical hintsReplacing bulbsRear lamps Notes on bulb replacement


Use only 12-volt bulbs of the same type
and with the specified watt rating.


Switch lights off before changing a bulb
to prevent short circuits.


Always use a clean lint-free cloth when
handling bulbs.


Your hands should be dry and free of oil
and grease.


If the newly installed bulb does not light
up, visit an authorized Mercedes-Benz
Light Truck Center.


Have the LEDs for the following lamps
replaced by an authorized Mer-
cedes-Benz Light Truck Center.

The additional turn signals in the ex-
terior rear view mirrors


The high mounted brake lamp
Lamp
Type
7
High mounted brake
lamp
LED
8
Turn signal lamp
PY 21 W
Brake lamp
P 21 W
Tail, parking and
standing lamps
R 5 W
9
Backup lamp
P 21 W
10
License plate lamps
C 5 W
11
Side marker lamp
T 4 W
12
Rear fog lamp
P 21 W
Warning!
G
Keep bulbs out of reach of children.
Bulbs and bulb sockets can be very hot. Al-
low the lamp to cool down before changing
a bulb.
Halogen lamps contain pressurized gas. A
bulb can explode if you:

touch or move it when hot


drop the bulb


scratch the bulb
Wear eye and hand protection.
iHave the headlamp settings checked
regularly by a Mercedes-Benz Light
Truck Center.
Do not turn the headlamp adjusting
screws. If the adjusting screws are
turned, the headlamp setting must be
checked by a Mercedes-Benz Light
Truck Center.

290 Practical hintsFlat tire
Flat tirePreparing the vehicle
Park the vehicle as far as possible from
moving traffic on a hard surface.

Turn on the hazard warning flashers.

Engage the steering wheel lock in the
straight ahead position and set the
parking brake.

Move the selector lever toP.

Have any passenger exit the vehicle at
a safe distance from the roadway.

Remove the vehicle tool kit
(page 268) and the jack
(page 269).

Remove the spare wheel from the
spare wheel mounting bracket
(page 270).Information on spare wheel
When you replace the vehicle’s tires, you
can use the spare wheel as a regular wheel
if:


it is not more than six years old


rim and tire are the same model as the
regular wheels
Warning!
G
For your safety, remove spare wheel from
the spare wheel mounting bracket before
undertaking any further steps.
Warning!
G
If the spare tire is more than six years old or
is not the same model as the regular tires,
have the spare tire replaced with a new tire
at the nearest Mercedes-Benz Light Truck
Center.
Never operate the vehicle with more than
one spare tire.
Vehicles with different tire dimensions on
the front and rear axle: rim and tire size of
spare wheel and normal wheel differ. Han-
dling will be adversely affected when the
spare wheel is used.
Do not exceed the maximum speed of
50 mph (80 km/h).

291 Practical hints
Flat tire
Mounting the spare wheel
Prepare the vehicle (
page 290).
Lifting the vehicle

Prevent the vehicle from rolling away
by blocking wheels with wheel chocks
(not included) or other sizable objects.
When changing wheel on a level surface:

Place one chock in front of and one be-
hind the wheel that is diagonally oppo-
site to the wheel being changed.
When changing wheel on a hill:

Place chocks on the downhill side
blocking both wheels of the other axle.
Wheel wrench
On wheel to be changed, loosen but do
not yet remove the wheel bolts (ap-
proximately one full turn with wrench).
Warning!
G
The jack is designed exclusively for jacking
up the vehicle under the axle housing. To
help avoid personal injury, use the jack only
to lift the vehicle during a wheel change.
Never get beneath the vehicle while it is sup-
ported by the jack. Keep hands and feet
away from the area under the lifted vehicle.
Always firmly set parking brake and block
wheels before raising vehicle with jack.
Do not disengage parking brake while the
vehicle is raised. Be certain that the jack is
always vertical (plumb line) when in use, es-
pecially on hills. Always try to use the jack
on level surface. Make sure that the jack is
positioned correctly under the axle housing.
Always lower the vehicle onto sufficient ca-
pacity jackstands before working under the
vehicle.
If the vehicle is not raised as described, it
could slip off the jack as a result of vibra-
tions (e.g. opening or closing a door or the
tailgate).

298 Practical hintsJump startingThe jump-start contacts are located in the
engine compartment.
Make sure that the two vehicles do not
touch.

Turn off all electrical consumers.

Apply parking brake.

Shift selector lever to positionP.

Start engine of the vehicle with the
charged battery and run at idle speed.1Cover
2Positive (+) terminal
3Negative (-) terminal

Open cover1 of the positive terminal
of both vehicles.

Connect the positive terminals2 of the
batteries with the jumper cable. Clamp
cable to discharged battery first.

Connect negative terminals3 of the
batteries with the jumper cable. Clamp
cable to charged battery first.

Start the engine of the disabled vehi-
cle.Now you can again turn on the electrical
consumers. Do not turn on the lights under
any circumstances.

Remove the jumper cables first from
negative terminals3 of the batteries
and then from positive terminals2.

Have the battery checked at the
nearest authorized Mercedes-Benz
Light Truck Center.
Warning!
G
Keep flames or sparks away from battery.
Do not smoke.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 295).

300 Practical hintsTowing the vehicleWarning!
G
With the engine not running, there is no
power assistance for the braking and steer-
ing systems. In this case, it is important to
keep in mind that a considerably higher de-
gree of effort is necessary to brake and
steer the vehicle. Adapt your driving accord-
ingly.iThe selector lever will remain locked in
positionP and the key will not turn in
the starter switch if the battery is dis-
connected or discharged. See notes on
the battery (
page 295) or on jump
starting (
page 297).
Manually unlocking of transmission se-
lector lever (page 275).
iTo signal turns while being towed with
hazard warning flasher in use, turn key
in starter switch to position2 and acti-
vate combination switch for left or right
turn signal in usual manner – only the
selected turn signal will operate.
Upon canceling the turn signal, the haz-
ard warning flasher will operate again.
!When towing the vehicle with all wheels
on the ground, note the following:
With the automatic central locking acti-
vated and the key in starter switch
position2, the vehicle doors lock if the
wheels are turning at vehicle speeds of
approx. 9 mph (15 km/h) or more.
To prevent the vehicle doors from lock-
ing, deactivate the automatic central
locking (
page 128).
Towing of the vehicle should only be
done using the towing eye. Never at-
tach tow cable, tow rope or tow rod to
vehicle chassis, frame or suspension
parts.

316 Technical dataFuels, coolants, lubricants etc.
Fuels, coolants, lubricants etc.Capacities
Vehicle components and their respective
lubricants must match.Therefore use only brands tested and rec-
ommended by Mercedes-Benz.Please refer to the Factory Approved Ser-
vice Products pamphlet, or inquire at your
Mercedes-Benz Light Truck Center.
Model
Capacity
Fuels, coolants, lubricants etc.
Engine with oil filter
G500
G55AMG
8.5 US qt (8.0 l)
8.0 US qt (7.5 l)
Recommended engine oils
Automatic transmission
9.0 US qt (8.5 l)
MB Automatic Transmission Fluid
1
1MB part no. 001 989 21 03 10Transfer case
2.96 US qt (2.8 l)
MB part no. A 001 989 28 03 10
Differential lock mechanism
0.47 - 0.63 US qt
(0.45 - 0.6 l)
Brake fluid DOT 3+4, SAE J1703
Front axle
1.5 US qt (1.4 l)
Hypoid gear oil SAE 90, 85 W 90
Rear axle
1.9 US qt (1.8 l)
Hypoid gear oil SAE 90, 85 W 90
Power steering
approx. 1.06 US qt (1.0 l)
MB Power Steering Fluid, or
approved Dextron III ATF
Front wheel hubs
approx. 1.5 oz (43 g) each
High temperature roller bearing grease
Brake system
approx. 0.53 US qt (0.5 l)
MB Brake Fluid (DOT 4+)
Fuel tank
including a reserve of
25.4 US gal (96.0 l)
5.3 US gal (20.0 l)
Premium unleaded gasoline:
Posted Octane 91
(average of 96 RON / 86 MON)

318 Technical dataFuels, coolants, lubricants etc.Brake fluid
During vehicle operation, the boiling point
of the brake fluid is continuously reduced
through the absorption of moisture from
the atmosphere. Under extremely strenu-
ous operating conditions, this moisture
content can lead to the formation of bub-
bles in the system, thus reducing the sys-
tem’s efficiency.
Therefore, the brake fluid must be re-
placed every two years, preferably in the
spring.
Only brake fluid approved by
Mercedes-Benz is recommended. Your au-
thorized Mercedes-Benz Light Truck Cen-
ter will provide you with additional
information.
Premium unleaded gasoline
Fuel requirements
Use only premium unleaded meeting
ASTM standard D 439:

The octane number (posted at the
pump) must be 91 min. It is an average
of both the Research (R) octane num-
ber and the Motor (M) octane number:
(R+M) / 2). This is also known as the
ANTI-KNOCK INDEX.
Unleaded gasoline containing oxygenates
such as ethanol, IPA, IBA and TBA can be
used provided the ratio of any one of these
oxygenates to gasoline does not exceed
10%; MTBE not to exceed 15%.
The ratio of methanol to gasoline must not
exceed 3% plus additional cosolvents.
Using mixtures of ethanol and methanol is
not allowed. Gasohol, which contains 10%
ethanol and 90% unleaded gasoline, can be
used.
These blends must also meet all other fuel
requirements, such as resistance to spark
knock, boiling range, vapor pressure etc..
!To maintain the engine’s durability and
performance, premium unleaded gaso-
line must be used. If premium unleaded
is not available and low octane fuel is
used, follow these precautions:

Have the fuel tank only partially
filled with unleaded regular and fill
up with premium unleaded as soon
as possible.


Avoid full throttle driving and abrupt
acceleration.


Do not exceed an engine speed of
3000 rpm if the vehicle is loaded
with a light load such as two per-
sons and no luggage.


Do not exceed
2⁄3 of maximum ac-
celerator pedal position if the vehi-
cle is fully loaded or operating in
mountainous terrain.