air condition MERCEDES-BENZ GL320CDI 2007 X164 Service Manual

466 Practical hints
What to do if …
Display messagePossible
cause/conse-
quencePossible solution
Monitor the 59indicator lamp on the center console (page 85) and
the multifunction display in the instrument cluster (
page 26) for the following:
With the seat unoccupied and the ignition turned on,

the 59indicator lamp on the center console should illuminate and
remain illuminated, indicating that the OCS (
page 81) has deactivated the air
bag.

the message Front passenger airbag enabled See Operator’s Manual or the
message
Front passenger airbag disabled See Operator’s Manual should not
appear in the multifunction display at any time the seat is unoccupied. Wait at
least 60 seconds for the system to complete the necessary check cycles and to
make sure neither message appears in the multifunction display.
If above conditions are met, you can occupy the front passenger seat again.
Depending on the front passenger classification sensed by the OCS (
page 81),
the59indicator lamp will remain illuminated or go out.
If above conditions are not met, the system is not working properly. Have the system
checked as soon as possible by an authorized Mercedes-Benz Light Truck Center.
Warning!G
If the 59indicator lamp
remains illuminated with an adult occupant
on the front passenger seat even after per-
forming the above corrective steps, do nothave any passenger use the front passenger
seat until the system has been repaired.

523 Practical hints
Flat tire
Flat tire
Preparing the vehicle
Park the vehicle in a safe distance from
moving traffic on a hard, flat surface
when possible.
Turn on the hazard warning flasher
(
page 151).
Turn the steering wheel so that the
front wheels are in a straight-ahead
position.
Set the parking brake (page 60).
Set the automatic transmission to park
positionP (
page 194).
Turn off the engine (page 41).
Remove the SmartKey from the starter
switch.
Vehicles with KEYLESS-GO*:
Turn off the engine by pressing the
KEYLESS-GO* button once
(
page 70).
Open the driver’s door (this puts
the starter switch in position0,
same as with the SmartKey re-
moved from the starter switch). The
driver’s door then can be closed
again.
Remove the KEYLESS-GO*
start/stop button from the starter
switch (
page 43).
Have any passenger exit the vehicle at
a safe distance from the roadway.
Warning!G
The dimensions of the Minispare wheel are
different from those of the road wheels. As
a result, the vehicle handling characteristics
change when driving with a Minispare wheel
mounted. Adapt your driving style accord-
ingly.
The Minispare wheel is for temporary use
only. When driving with a Minispare wheel
mounted, ensure proper tire pressure and
do not exceed a vehicle speed of
50 mph (80 km/h).
Drive to the nearest Mercedes-Benz Light
Truck Center as soon as possible to have the
Minispare wheel replaced with a regular
road wheel.
Never operate the vehicle with more than
one spare wheel mounted.
Do not switch off the ESP
® when a
Minispare wheel is mounted.
Warning!G
Your vehicle is equipped with air suspen-
sion. Do not open or close any doors or the
tailgate while mounting a spare wheel. The
vehicle could rise or lower to a previously se-
lected level. You or others could be injured
as a result.
iOpen door only when conditions are safe to
do so.

529 Practical hints
Bleeding the fuel system (diesel engine only)
Bleeding the fuel system (diesel engine only)
Driving the vehicle until the fuel tank is
empty is not recommended. Otherwise, air
may be sucked into the fuel system. If this
happens, the? malfunction indicator
lamp (USA only) or the± malfunction
indicator lamp (Canada only) comes on
and the engine may not start immediately
after refueling the vehicle.
After refueling:
Make sure the automatic transmission
is set toP.
The gear position indicator in the multi-
function display should be on
P.
Do not depress the accelerator.
Turn the SmartKey in the starter switch
to position 2 for at least 10 seconds
(
page 41).
Return the SmartKey in the starter
switch to position 0 (
page 41).
Turn the SmartKey in the starter switch
to position3 (
page 41) and hold it
there for a maximum of 40 seconds or
until the engine runs surge-free.
If the engine does not start:
Wait for approximately 2 minutes.
Turn the SmartKey in the starter switch
to position3 (
page 41) and hold it
there for a maximum of 40 seconds or
until the engine runs surge-free.
If the engine still does not start, do not
make any further attempts to start the
engine. Contact an authorized
Mercedes-Benz Light truck Center or call
Roadside Assistance (
page 336).iVehicles with KEYLESS-GO*: If necessary,
remove the KEYLESS-GO start/stop button from
the starter switch (
page 43).iWhen the ?malfunction indicator lamp
(USA only) or the ±malfunction indicator
lamp (Canada only) has been illuminated for the
above condition, it will remain illuminated until
the engine was cycled on and off four times in a
row.

552 Technical data
Layout of poly-V-belt drive
GL 320 CDI
1Coolant pump
2Idler pulley
3Automatic belt tensioner
4Power steering pump
5Air conditioning compressor
6Crankshaft
7Idler pulley
8Generator (alternator)GL 450
1Idler pulley
2Idler pulley
3Automatic belt tensioner
4Power steering pump
5Air conditioning compressor
6Crankshaft
7Coolant pump
8Generator (alternator)

561 Technical data
Fuels, coolants, lubricants
ModelCapacityFuels, coolants, lubricants, etc.
Power steeringAll modelsapprox. 1.3 US qt (1.2 l)MB Power Steering Fluid or approved
Dexron III ATF
Front wheel hubsAll modelsapprox. 1.5 oz (43 g) eachHigh temperature roller bearing grease
Brake systemAll models-MB Brake Fluid (DOT 4+)
Cooling systemGL 320 CDIapprox. 10.0 US qt (9.5 l)MB Anticorrosion/Antifreeze
GL 450approx. 10.6 US qt (10.0 l)MB Anticorrosion/Antifreeze
Fuel Tank
including a reserve ofAll models26.4 US gal (100.0 l)
approx. 3.4 US gal (13.0 l)Gasoline engine:
Premium unleaded gasoline:
Minimum Posted Octane 91
(Avg. of 96 RON/86 MON)
Diesel engine:
ULTRA-LOW SULFUR DIESEL FUEL
(15 ppm SULFUR MAXIMUM)
Air conditioning systemAll models-R-134a refrigerant and special PAG lubricant oil
(never R-12)
Windshield washer system
and headlamp cleaning
system*All models8.1 US qt (7.7 l)MB Windshield Washer Concentrate1
1Use MB Windshield Washer Concentrate “MB SummerFit” and water for temperatures above freezing or MB Windshield Washer Concentrate “MB SummerFit” and
commercially available premixed windshield washer solvent/antifreeze for temperatures below freezing. Follow suggested mixing ratios (page 567).

562 Technical data
Fuels, coolants, lubricants
Engine oils
Engine oils are specifically tested for their
suitability in our engines and durability for
our service intervals. Therefore, only use
approved engine oils and oil filters
required for vehicles with Maintenance
System. For a listing of approved engine
oils and oil filters, refer to the Factory
Approved Service Products pamphlet
(USA only), or contact an authorized
Mercedes-Benz Light Truck Center.Engine oil additives
Air conditioning refrigerant
R-134a (HFC) refrigerant and special PAG
lubricating oil are used in the air
conditioning system.
Brake fluid
Only brake fluid approved by
Mercedes-Benz is recommended. Your
authorized Mercedes-Benz Light Truck
Center will provide you with additional
information.
!Using engine oils and oil filters of
specification other than those expressly
required for the Maintenance System, or chang-
ing of oil and oil filter at change intervals longer
than those called for by the Maintenance System
will result in engine or emission control system
damage not covered by the Mercedes-Benz
Limited Warranty.
Please follow Maintenance System recommen-
dations for scheduled oil changes. Failure to do
so will result in engine or emission control
system damage not covered by the
Mercedes-Benz Limited Warranty.
!Do not blend oil additives with engine oil.
They may damage the engine.
Damage or malfunctions resulting from blending
oil additives are not covered by the
Mercedes-Benz Limited Warranty.
!Never use R-12 (CFC) or mineral-based
lubricating oil. Otherwise damage to the system
will occur.
Warning!G
During vehicle operation, the boiling point of
the brake fluid is continuously reduced
through the absorption of moisture from the
atmosphere. Under extremely strenuous
operating conditions, this moisture content
can lead to the formation of bubbles in the
system, thus reducing the system’s
efficiency.
Therefore, the brake fluid must be replaced
regularly. Refer to your vehicle’s
Maintenance Booklet for replacement inter-
val.

569 Index
A
ABS 103
Indicator lamp 436
Messages in the
multifunction display 453
Off-road - ABS 104
Accelerator position, automatic
transmission 198
Accessory weight 415
Accident 67
Active head restraint 92, 135, 504
Adaptive Damping System (ADS)* 280
Air bags 76
Children 77, 93
Front passenger front air bag off
indicator lamp 31, 32, 85
Front, Driver 79
Front, Passenger 79
Occupant Classification System*
(OCS) 81
Safety guidelines 78
Side impact (front and rear*) 80
Window curtain 80Air conditioning refrigerant 562
Air conditioning system see
Climate control or
Automatic climate control (3-zone)*
Air conditioning, Cooling 226, 241
Air distribution, Front 221, 236
Air distribution, Rear 229, 245
Air pressure see Tire inflation pressure
Air recirculation mode 224, 239
Air suspension package 280
Adaptive Damping System
(ADS)* 280
Messages in the
multifunction display 490
Vehicle level control 281
Air vents 229
Air vents*, Rear 246
Air vents, Front 222, 236
Air volume 222, 237
Alarm system see Anti-theft systems
Alignment bolt (vehicle tool kit) 496, 526
Anticorrosion/antifreeze 561, 566Antiglare, Interior rear view mirror 210
Antiglare, Rear view mirrors* 211
Antilock Brake System see ABS
Anti-theft systems 112
Anti-theft alarm system 111, 112
Immobilizer 111
Aquaplaning see Hydroplaning
Armrest storage compartments
Front 318
Ashtrays* 322
Aspect ratio 415
ATF 382
Attaching a trailer 368
Audio menu 166
CD operation 167
Radio operation 166
Satellite radio* operation
(USA only) 166
Auto-dimming*, Rear view mirrors 211
Automatic central locking,
Control system 183

570 Index
Automatic climate control (3-zone)* 230
Air conditioning refrigerant 561
Air conditioning, Cooling 241
Air distribution, Front 236
Air distribution, Rear 245
Air recirculation mode 239
Air vents*, second-row seats 246
Air vents*, third-row seats 247
Air vents, Front 236
Air volume 237
Control panel, Front 232
Control panel, Rear 243
Deactivating system 234
Defogging 237
Defrosting 237
Maximum cooling, MAXCOOL 239
Rear passenger compartment 243
Rear window defroster 215
Residual engine heat (REST) 242
Using driver-side settings for
all temperature zones 242Automatic headlamp mode 146
Automatic lighting control,
Interior lighting 152
Automatic locking when driving 130
Automatic transmission 58
Accelerator position 198
Emergency operation
(limp-home mode) 202
Gear ranges 200
Gear selector lever 58, 192
Gear selector lever position 195
Gear shifting malfunctions 202
Hill start assist system 199
Kickdown 198
Shifting procedure 195
Starting the engine 57
Steering wheel gearshift control 201
Towing a trailer 200
Transmission fluid level 382
Transmission positions 196
Automatic Transmission Fluid see ATFB
BabySmartTM
Air bag deactivation system 87, 450
Self-test 87
Backrest
Seat 46
Seat, Lumbar support 139
Seat, Multicontour* 140
Backup lamps
Messages in the
multifunction display 481
Replacing bulbs 515
Bar 416
BAS 105
Lamps in instrument cluster 436
Messages in the
multifunction display 453
Basic cross bars* 297
Batteries, SmartKey
Check lamp 114, 117
Checking battery condition 122
Messages in the
multifunction display 469
Replacing 506

572 Index
Children in the vehicle 93
Air bags 77, 93
Blocking rear door window
operation 100
Indicator lamp, Front passenger front
air bag 85, 87, 450
Infant and child restraint systems 88,
94
LATCH-type child seat anchors 97
Occupant Classification System*
(OCS) 81
Cigarette lighter* 324
Climate control 216
Air conditioning refrigerant 561
Air conditioning, Cooling 226, 227
Air distribution, Front 221
Air distribution, rear 229
Air recirculation mode 224
Air vents*, second-row seats 222
Air vents, Front 222
Air volume 222
Control panel*, Rear 228
Control panel, Front 218
Deactivating system 220
Defogging 224
Defrosting 223Rear window defroster 215
Residual engine heat (REST) 227
Clock 27, 176
Setting time 176
Cloth upholstery, Cleaning and
care of 434
Cockpit 24
Cockpit Management and Data System
see COMAND System
Cold tire inflation pressure 416
Collapsible wheel chock 498
COMAND System see separate operating
instructions
Combination switch 63, 65, 149
Compass 345
Adjustment 181
Calibration 182
Calling up the compass 345
Control and operation of radio
transmitters 372
Control system 157
Multifunction display 157
Multifunction steering wheel 158
Resetting to factory default 171Control system menus 157
Audio 166
DISTRONIC* 169
NAV* 168
Off-road 168
Settings 170
Standard display 164
TEL* 189
Trip computer 187
Vehicle configuration 185
Vehicle status message memory 169
Control system submenus 161, 163, 173
Comfort* 184
Instrument cluster 174, 175
Lighting 178
Time/Date 176
Vehicle 181
Coolant 382, 565
Anticorrosion/antifreeze mixing ratio
and quantity 566
Capacities 560
Checking coolant level 377, 382
Messages in the
multifunction display 473, 475
Temperature 374
Temperature display 164

585 Index
Rear lamps see Tail lamps
Rear panorama roof, Sunshade 214
Rear seat head restraints see
Head restraints
Rear towing eye 542
Rear view camera* 295
Rear view mirrors see Mirrors
Rear window defroster 215
Rear window wiper/washer 65
Rear windows see Power windows
Rear wiper blade 521
Recommended tire inflation
pressure 417
Recovery services,
Stolen vehicle (Tele Aid) 339
Refrigerant, Air conditioning 562
Refueling 375
Regular checks 377
Reminder, Seat belt see Seat belts, Telltale
Remote control
SmartKey 114
SmartKey with KEYLESS-GO* 117
Remote door unlock, Tele Aid 338Replacing bulbs 508
Additional turn signals,
Exterior rear view mirrors 515
Backup lamps 508, 509, 515
Brake lamps 508, 509, 515
Corner-illuminating front fog
lamps* 508, 509, 514
Fog lamp, Rear 508, 509, 515
Fog lamps, Front 508, 509, 514
High beam headlamps 508, 509, 512
License plate lamps 508, 509, 518
Low beam headlamps 508, 509, 511
Parking/standing lamps 508, 509,
513, 515, 517
Side marker lamps, Front 508, 509,
511, 514
Side marker lamps, Rear 508, 509,
515, 517
Tail lamps 508, 509, 515, 517
Turn signal lamps, Front 508, 509,
513
Turn signal lamps, Rear 508, 509,
515, 517Reporting safety defects 19
Research Octane Number see RON
Reset button, In instrument cluster 171
Reset tool
Active head restraints,
Depository 504
Residual heat and ventilation 227, 242
Reverse gear position, Automatic
transmission 192
Rims 417, 554
Roadside Assistance 12
Roadside Assistance button see Tele Aid
RON 376, 563
Roof rails 297
Rubber parts, Cleaning 432
Run Flat Indicator (Canada only) 397
S
Safety
Driving safety systems 103
Occupant safety 74
Reporting safety defects 19
Safety belts see Seat belts
Satellite radio* 166
Seat belt force limiter 91